Demagnetizing tool for kiln circulation line

By designing a demagnetization tool for the kiln circulation line, the degraded metal foreign matter is absorbed by using non-metal frames and magnetic suction parts to absorb the deposited metal foreign matter, the performance degradation and safety hazards caused by the deposition of metal foreign matter in the kiln circulation line are solved, and the efficient demagnetization effect is achieved.

CN222554075UActive Publication Date: 2025-03-04浙江时代锂电材料有限公司 +1
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Patent Information

Application Number
CN202421199137.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-04
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

During the operation of the furnace circulation line, metal foreign matter will be deposited, resulting in product performance degradation and safety hazards. The traditional artificial demagnetization method is inefficient and there is a risk of foreign matter introduction.

Method used

A demagnetization tool for kiln circulation line is designed, including a non-metal frame and a magnetic suction piece. The tool can be placed on a drum conveying mechanism for conveying, and metal foreign matter deposited on the bottom wall is absorbed through the magnetic suction piece.

Benefits of technology

The demagnetization efficiency is improved, and the risk of demagnetization blind spots and external foreign matters is avoided, achieving efficient demagnetization effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a demagnetizing tool for a kiln circulation line, the kiln circulation line is provided with a bottom wall and a roller conveying mechanism, the roller conveying mechanism is arranged above the bottom wall, the demagnetizing tool comprises a non-metal frame body and a magnetic attraction part which are connected with each other, the demagnetizing tool has a preset boundary dimension, and the demagnetizing tool can be placed on the roller conveying mechanism to be conveyed. And metal foreign matters deposited on the bottom wall are adsorbed through the magnetic attraction piece. The demagnetizing tool comprises the non-metal frame body and the magnetic attraction piece which are connected with each other, the demagnetizing tool has the preset boundary dimension, namely, the boundary dimension of the demagnetizing tool is kept consistent with that of the sagger, and during demagnetizing, the demagnetizing tool is placed on the roller conveying mechanism to run to all stations to attract metal foreign matter deposited on the bottom wall, so that the metal foreign matter is separated from the sagger. The demagnetizing efficiency is high, demagnetizing dead angles do not exist, and the efficient demagnetizing effect is achieved; and an upper cover of the kiln circulation line does not need to be opened like a traditional manual demagnetizing mode, so that the risk of introducing other foreign matters is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of lithium-ion battery positive electrode material manufacturing equipment, and in particular to a demagnetization tool for a kiln circulation line. Background Art

[0002] The kiln circulation line is a professional equipment for the sintering process of the battery positive electrode material production line. It can realize the functions of automatic conveying of saggers, automatic separation of saggers, automatic pouring of materials, automatic cleaning, automatic quantitative loading of saggers, automatic shaking, and automatic stacking of saggers. During the above mechanical movement, metal foreign matter will be generated inside the kiln circulation line and deposited on the bottom wall of the kiln circulation line. During the operation of the kiln circulation line, these metal foreign matter may be mixed into the positive electrode material, resulting in a sharp decline in product performance and even safety hazards. Therefore, in order to ensure the performance of battery products and reduce safety hazards, the kiln circulation line needs to undergo a demagnetization process.

[0003] The traditional manual demagnetization method requires opening the upper cover of the kiln circulation line and manually holding a permanent magnet to perform the demagnetization work. The demagnetization efficiency is low, there are blind spots for demagnetization, and there is a risk of foreign matter being introduced during the demagnetization process. Utility Model Content

[0004] The purpose of this application is to provide a demagnetization tool for a kiln circulation line, which has high demagnetization efficiency, improves the demagnetization effect, and avoids the risk of introducing other foreign matter.

[0005] In order to solve the above-mentioned technical problems, the present application provides a demagnetization tool for a kiln circulation line. The kiln circulation line has a bottom wall and a roller conveying mechanism. The roller conveying mechanism is arranged above the bottom wall. The demagnetization tool includes a non-metallic frame and a magnetic suction component. The non-metallic frame and the magnetic suction component are connected to each other. The demagnetization tool has preset external dimensions. The demagnetization tool can be placed on the roller conveying mechanism for transportation, and the metal foreign matter deposited on the bottom wall can be adsorbed by the magnetic suction component.

[0006] The demagnetization tool of this embodiment includes a non-metallic frame and a magnetic attraction component. The non-metallic frame is connected to the magnetic attraction component, so that the demagnetization tool has preset external dimensions. The preset external dimensions here refer to the external dimensions of the demagnetization tool being consistent with the external dimensions of the sagger. In this way, when it is necessary to demagnetize the kiln circulation line, the demagnetization tool can be placed on a roller conveying mechanism for transportation, and the magnetic attraction component in the demagnetization tool can face the bottom wall of the kiln circulation line. During the operation of the kiln circulation line, the demagnetization tool runs to each workstation under the conveying action of the roller conveying mechanism, and absorbs metal foreign matter deposited on the bottom wall. The demagnetization efficiency is high, and there is no dead corner for demagnetization, thereby achieving an efficient demagnetization effect.

[0007] At the same time, since the kiln circulation line is in a closed state when demagnetizing, there is no need to open the upper cover of the kiln circulation line like the traditional manual demagnetization method, thereby avoiding the introduction of external foreign matter into the kiln circulation line.

[0008] Optionally, the non-metallic frame has an embedding groove with one end open, the magnetic attraction component is at least partially embedded in the embedding groove, and the magnetic attraction component is exposed on the side wall of the embedding groove to absorb the metal foreign matter.

[0009] Optionally, the magnetic attraction component is embedded in the embedding groove, and the side wall of the magnetic attraction component exposed from the embedding groove is flush with the open end wall of the non-metallic frame.

[0010] Optionally, the magnetic attraction component includes a plate portion and a protruding portion, the protruding portion is connected to one side of the plate portion, the protruding portion is embedded in the embedding groove, and at least the side wall of the plate portion facing away from the protruding portion is exposed in the embedding groove for adsorbing the metal foreign matter.

[0011] Optionally, the plate portion is embedded in the embedding groove, and the side wall of the plate portion facing away from the protruding portion is flush with the opening end wall of the non-metallic frame.

[0012] Optionally, a cross-sectional area of ​​the plate portion is greater than a cross-sectional area of ​​the protruding portion.

[0013] Optionally, the embedding groove includes a first groove portion and a second groove portion, the first groove portion is closer to the opening end of the embedding groove than the second groove portion, the protrusion is embedded in the second groove portion, and the plate portion is embedded in the first groove portion.

[0014] Optionally, the non-metal frame and the magnetic attraction component are connected together by an insert injection molding process.

[0015] Optionally, the magnetic attraction member is a permanent magnet.

[0016] Optionally, the non-metal frame is made of synthetic resin. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A cross-sectional view along the thickness direction of the first specific embodiment of the demagnetization tool provided by the present application;

[0018] Figure 2 for Figure 1 Schematic diagram of the structure of the demagnetization tool during demagnetization;

[0019] Figure 3 for Figure 1 A schematic diagram of the structure of the demagnetization tool at a second angle;

[0020] Figure 4 for Figure 1 A schematic diagram of the structure of the demagnetization tool from the third angle;

[0021] Figure 5 A cross-sectional view along the thickness direction of a second specific embodiment of the demagnetization tool provided by the present application;

[0022] Figure 6 A cross-sectional view along the thickness direction of a third specific embodiment of the demagnetization tool provided by the present application;

[0023] Figure 7 A cross-sectional view along the thickness direction of the fourth specific embodiment of the demagnetization tool provided by the present application;

[0024] in, Figure 1-Figure 7 The reference numerals in the figures are as follows:

[0025] 1- Demagnetization tool;

[0026] 11- Non-metallic frame;

[0027] 12-Magnetic parts;

[0028] 121- Plate;

[0029] 122- protrusion;

[0030] 01-Kiln circulation line;

[0031] 011-Bottom wall;

[0032] 012-Roller conveying mechanism. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0034] Please refer to Figure 1-Figure 2 , Figure 1 A schematic structural diagram of a specific embodiment of the demagnetization tool provided in this application; Figure 2 for Figure 1 Schematic diagram of the structure of the demagnetization tool during demagnetization.

[0035] In a specific embodiment of the demagnetization tool for a kiln circulation line provided in the present application, the kiln circulation line 01 has a bottom wall 011 and a roller conveying mechanism 012, the roller conveying mechanism 012 is arranged above the bottom wall 011, and the roller conveying mechanism 012 is used to realize the conveyance of the sagger during operation;

[0036] The demagnetization tool 1 includes a non-metallic frame 11 and a magnetic component 12 which are connected to each other. The demagnetization tool 1 has a preset outer dimension. The demagnetization tool 1 can be placed on a roller conveying mechanism 012 for transportation, and the magnetic component 12 can absorb metal foreign matter deposited on the bottom wall 011.

[0037] The demagnetization tool 1 of this embodiment includes a non-metallic frame 11 and a magnetic attraction member 12. The magnetic attraction member 12 is used to absorb metal foreign matter deposited on the bottom wall 011 during demagnetization. The non-metallic frame 11 is used to make the demagnetization tool 1 have preset external dimensions after being connected to the magnetic attraction member 12. The preset external dimensions here refer to the external dimensions of the demagnetization tool 1 being consistent with the external dimensions of the sagger. In this way, when it is necessary to demagnetize the kiln circulation line 01, the demagnetization tool 1 can be placed on the roller conveying mechanism 012 for transportation, and the magnetic attraction member 12 in the demagnetization tool 1 is made to face the bottom wall 011 of the kiln circulation line 01. During the operation of the kiln circulation line 01, the demagnetization tool 1 runs to each workstation under the conveying action of the roller conveying mechanism 012, and absorbs metal foreign matter deposited on the bottom wall 011. The demagnetization efficiency is high, and there is no dead angle for demagnetization, thereby achieving an efficient demagnetization effect.

[0038] At the same time, since the kiln circulation line 01 is in a closed state when the kiln circulation line 01 is demagnetized, there is no need to open the upper cover of the kiln circulation line 01 like the traditional manual demagnetization method, thereby avoiding the introduction of external foreign matter into the kiln circulation line 01; except for the magnetic suction part 12, all the demagnetization tools 1 are designed with non-metallic materials. No additional metal foreign matter will be generated during use, and the environmental quality of the kiln circulation line 01 will not be affected.

[0039] Please continue to refer to Figure 1 , Figure 3-Figure 4 , Figure 3 for Figure 1 A schematic diagram of the structure of the demagnetization tool at a second angle; Figure 4 for Figure 1 Schematic diagram of the structure of the demagnetization tool from the third angle.

[0040] In this embodiment, the non-metallic frame 11 has an embedding groove with an open end, and the magnetic attraction component 12 includes a plate portion 121 and a protrusion 122. The protrusion 122 is connected to one side of the plate portion 121, and the magnetic attraction component 12 is embedded in the embedding groove. The side wall of the plate portion 121 facing away from the protrusion 122 is exposed in the embedding groove, and the side wall of the plate portion 121 facing away from the protrusion 122 is flush with the open end wall of the non-metallic frame 11.

[0041] As configured above, the non-metallic frame 11 is wrapped around the magnetic attraction part 12. When the kiln circulation line 01 is demagnetized, the side wall of the plate portion 121 facing away from the protrusion 122 and the open end wall of the non-metallic frame 11 are supported on the roller conveying mechanism 012. The side wall of the plate portion 121 facing away from the protrusion 122 is used to adsorb metallic foreign matter. The other side walls of the demagnetization tool 1 are made of non-metallic materials to avoid magnetic attraction between the demagnetization tool 1 and other metal structures in the kiln circulation line 01, thereby ensuring the normal circulation of the demagnetization tool 1.

[0042] Depend on Figure 1 It can be seen that in this embodiment, the side wall of the plate portion 121 facing away from the protrusion 122 is flush with the opening end wall of the non-metallic frame 11. In practice, it is also feasible that the side wall of the plate portion 121 facing away from the protrusion 122 is recessed into the opening end wall of the non-metallic frame 11, as long as the magnetic attraction member 12 has sufficient magnetic attraction to absorb the metal foreign matter deposited on the bottom wall 011.

[0043] Depend on Figure 1 It can be seen that in this embodiment, the cross-sectional area of ​​the plate portion 121 is greater than the cross-sectional area of ​​the protruding portion 122 .

[0044] In practice, the magnetic material is mainly added inside the protrusion 122, so that the plate portion 121 has sufficient magnetic attraction, and the cross-sectional area of ​​the plate portion 121 is larger than the cross-sectional area of ​​the protrusion 122, which can increase the adsorption area of ​​the magnetic part 12 and improve the adsorption capacity of the magnetic part 12, so that the metal foreign matter deposited on the bottom wall 011 can be attracted by the magnetic part 12 as much as possible, thereby improving the demagnetization effect of the demagnetization tool 1.

[0045] In order to accommodate the above-mentioned plate portion 121 and protrusion 122, the embedding groove specifically includes a first groove portion and a second groove portion. The first groove portion is closer to the opening end of the embedding groove than the second groove portion. The structural dimensions of the first groove portion match the plate portion 121, and the structural dimensions of the second groove portion match the protrusion 122. The protrusion 122 is located inside the second groove portion, and the plate portion 121 is located inside the first groove portion, thereby realizing the embedding design of the magnetic suction component 12.

[0046] Depend on Figure 4 It can be seen that in this embodiment, the cross-sections of the plate portion 121 and the protrusion 122 are both square. When the magnetic member 12 is embedded in the embedding groove, the magnetic member 12 and the embedding groove can be limited along the circumferential direction to achieve a reliable connection between the magnetic member 12 and the non-metallic frame 11. In practice, the cross-sections of the plate portion 121 and the protrusion 122 are not limited to the above implementation methods, such as the plate portion 121 and the protrusion 122 can also be rectangular.

[0047] As can be seen from the foregoing, in the first embodiment, the magnetic attraction member 12 is completely embedded in the embedding groove. Figure 5, Figure 5 This is a cross-sectional view along the thickness direction of the second specific embodiment of the demagnetization tool provided in the present application.

[0048] In the second embodiment, the protrusion 122 is embedded in the embedding groove, the plate portion 121 is located outside the embedding groove, the side wall of the plate portion 121 connected to the protrusion 122 is in contact with the opening end wall of the non-metallic frame 11, and the side wall of the plate portion 121 facing away from the protrusion 122 and the peripheral wall of the plate portion 121 are exposed in the embedding groove. It can be seen that in this embodiment, the magnetic attraction member 12 is only partially embedded in the embedding groove.

[0049] In this way, when the kiln circulation line 01 is demagnetized, the side wall of the plate portion 121 facing away from the protrusion 122 is supported on the roller conveying mechanism 012, and the side wall of the plate portion 121 facing away from the protrusion 122 and the surrounding wall of the plate portion 121 can be used to adsorb metal foreign matter, thereby increasing the adsorption area of ​​the magnetic part 12 and improving the adsorption capacity of the magnetic part 12.

[0050] Please refer to Figure 6 , Figure 6 This is a cross-sectional view along the thickness direction of the third specific embodiment of the demagnetization tool provided in the present application.

[0051] In the third embodiment, the cross-sectional areas of the plate portion 121 and the protrusion 122 are equal, that is, the cross-sectional area of ​​the magnetic member 12 is always equal. In practice, the cross-sectional area of ​​the magnetic member 12 is not limited as long as the magnetic member 12 can have sufficient adsorption capacity.

[0052] Furthermore, in some embodiments of the application, the non-metallic frame 11 and the magnetic attraction component 12 can be connected together through an insert injection molding process.

[0053] Specifically, during the molding process, the magnetic component 12 can be first loaded into the mold, and then the molten material can be injected into the mold. After the molten material and the magnetic component 12 are joined and solidified, a blank of the demagnetization tool 1 is formed. After fine processing of the blank, a demagnetization tool 1 with preset external dimensions is obtained.

[0054] The above molding method can improve the connection reliability between the non-metal frame 11 and the magnetic member 12, thereby improving the process quality of the demagnetization tool 1. Of course, in practice, the non-metal frame 11 and the magnetic member 12 are not limited to the above connection method, such as the non-metal frame 11 and the magnetic member 12 can also be fixed by bonding, or interference fit, etc.

[0055] Please refer to Figure 7 , Figure 7 This is a cross-sectional view along the thickness direction of the fourth specific embodiment of the demagnetization tool provided in the present application.

[0056] In the above three embodiments, the magnetic member 12 is at least partially embedded in the non-metallic frame 11, and the magnetic member 12 is exposed on the side wall of the embedding groove to absorb metal foreign matter. In practice, it is also feasible to connect the magnetic member 12 to one side of the non-metallic frame 11, such as Figure 7 As shown, in the fourth embodiment, the cross-sectional area of ​​the magnetic component 12 is equal to the cross-sectional area of ​​the non-metallic frame 11, and the side wall of the plate portion 121 facing away from the protrusion 122 and the peripheral wall of the plate portion 121 can be used to adsorb metal foreign matter, thereby increasing the adsorption area of ​​the magnetic component 12 and improving the adsorption capacity of the magnetic component 12.

[0057] In this embodiment, the magnetic element 12 and the non-metal frame 11 can be fixed by bonding.

[0058] Furthermore, in some embodiments of the application, the magnetic attraction member 12 is a permanent magnet.

[0059] It is understandable that, in practice, the magnetic attraction member 12 can also achieve the adsorption of metal foreign matter by using an electromagnet, but the electromagnet structure may make the demagnetization tool 1 more complicated and increase the cost of the demagnetization tool 1. Therefore, it is a more preferred technical solution that the magnetic attraction member 12 uses a permanent magnet.

[0060] In addition, the material of the non-metal frame 11 includes but is not limited to synthetic resin and the like.

[0061] The above are only preferred implementations of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A demagnetization tool for a kiln circulation line, the kiln circulation line (01) having a bottom wall (011) and a roller conveying mechanism (012), wherein the roller conveying mechanism (012) is arranged above the bottom wall (011), characterized in that: The demagnetization tool (1) comprises a non-metallic frame (11) and a magnetic attraction component (12) which are connected to each other. The demagnetization tool (1) has a preset external size. The demagnetization tool (1) can be placed on the roller conveying mechanism (012) for conveying, and the magnetic attraction component (12) can absorb metal foreign matter deposited on the bottom wall (011).

2. The demagnetization tool for a kiln circulation line according to claim 1, characterized in that: The non-metallic frame (11) has an embedding groove with an open end, the magnetic attraction component (12) is at least partially embedded in the embedding groove, and the magnetic attraction component (12) is exposed on the side wall of the embedding groove to absorb the metal foreign matter.

3. The demagnetization tool for a kiln circulation line according to claim 2, characterized in that: The magnetic attraction component (12) is embedded in the embedding groove, and the magnetic attraction component (12) is exposed on the side wall of the embedding groove and is flush with the open end wall of the non-metallic frame (11).

4. The demagnetization tool for a kiln circulation line according to claim 2, characterized in that: The magnetic attraction member (12) comprises a plate portion (121) and a protruding portion (122), wherein the protruding portion (122) is connected to one side of the plate portion (121), the protruding portion (122) is embedded in the embedding groove, and at least a side wall of the plate portion (121) facing away from the protruding portion (122) is exposed outside the embedding groove for adsorbing the metal foreign matter.

5. The demagnetization tool for a kiln circulation line according to claim 4, characterized in that: The plate portion (121) is embedded in the embedding groove, and the side wall of the plate portion (121) facing away from the protruding portion (122) is flush with the opening end wall of the non-metallic frame (11).

6. The demagnetization tool for a kiln circulation line according to claim 5, characterized in that: The cross-sectional area of ​​the plate portion (121) is greater than the cross-sectional area of ​​the protruding portion (122).

7. The demagnetization tool for a kiln circulation line according to claim 6, characterized in that: The embedding groove comprises a first groove portion and a second groove portion, the first groove portion is closer to the opening end of the embedding groove than the second groove portion, the protruding portion (122) is embedded in the second groove portion, and the plate portion (121) is embedded in the first groove portion.

8. The demagnetization tool for a kiln circulation line according to any one of claims 1 to 7, characterized in that: The non-metallic frame (11) and the magnetic attraction component (12) are connected together by means of an insert injection molding process.

9. The demagnetization tool for a kiln circulation line according to any one of claims 1 to 7, characterized in that: The magnetic attraction member (12) is a permanent magnet.

10. The demagnetization tool for a kiln circulation line according to any one of claims 1 to 7, characterized in that: The non-metal frame (11) is made of synthetic resin.