Tool for installing energy storage cabinet PACK by using lift truck

Abstract

The utility model belongs to the technical field of energy storage cabinets, and relates to a tool for installing an energy storage cabinet PACK by using a lift truck, which comprises a lift truck and a cuboid sliding tray, the bottom of the sliding tray is provided with a frame support, the upper surface of the sliding tray is provided with a plurality of mutually parallel slide ways, and the slide ways are arranged on the lift truck. The edges of the two opposite sides of the upper surface of the sliding tray are each provided with a protection baffle protruding upwards, the protection baffles are parallel to the sliding ways, the first connecting piece and the second connecting piece are used for being connected with a lifting platform of the lifting truck, and the third connecting piece is used for being in butt joint with a rack of the energy storage cabinet. According to the utility model, the sliding tray is fixed on the lifting platform of the lift truck, and the tail end of the slide way is in lap joint and butt joint with the channel opening of the rack, so that the necessary use space of the mounting tool is reduced, and the PACK box is more flexible and reliable to mount, and is safe, labor-saving, time-saving and efficient.

Description

Technical Field

[0001] The utility model belongs to the technical field of energy storage cabinets and relates to a tool for installing an energy storage cabinet PACK by using a lifting vehicle. Background Art

[0002] Energy storage cabinets are a type of equipment specially designed for storing electrical energy. They have a wide range of application scenarios and play an important role in power systems, renewable energy utilization, home backup power supplies, and specific industry applications. Energy storage cabinets are of great significance to improving energy utilization efficiency, promoting the popularization of renewable energy, and enhancing the flexibility and reliability of power systems through their high-efficiency energy storage and release capabilities. As the core component of the energy storage cabinet, the assembly process of the PACK box is the focus and difficulty of the PACK box. The reason is that the battery density in the box is high. The weight of a single air-cooled PACK box is at least 100KG, and the weight of a liquid-cooled PACK box can reach more than 300KG. In addition, the PACK box needs to be installed layer by layer in the energy storage cabinet, which requires high manual experience and tool requirements. The existing PACK box installation method uses a lift truck or a forklift as the basic moving tool. After the PACK box is raised to the corresponding energy storage cabinet rack height, the PACK box is manually pushed into the channel of the energy storage cabinet rack.

[0003] However, the existing installation method has high requirements on the control of the movement accuracy of the lift truck or forklift and has many space restrictions. The process of pushing the PACK onto the rack requires the operator to rely on the experience of the operator to judge the up, down, left and right positions, which is difficult, takes a long time to install, has high operating risks and is easy to scratch or damage the surface of the PACK box.

[0004] Therefore, a device that is safer, more reliable, faster and will not damage the surface of the PACK box is needed to solve the above technical problems. Utility Model Content

[0005] The technical solution adopted by the utility model to solve the technical problem is: a tooling for installing an energy storage cabinet PACK using a lifting vehicle, comprising: a lifting vehicle, a sliding tray, the sliding tray is in a rectangular shape, a frame support is provided at the bottom of the sliding tray, a plurality of mutually parallel slideways are provided on the upper surface of the sliding tray, and protective baffles protruding upward are respectively provided on the edges of two opposite sides of the upper surface of the sliding tray, and the protective baffles are parallel to the slideways;

[0006] A first connecting piece is provided on the end surface of the sliding tray on the starting point side of the slide, a second connecting piece is provided at the bottom of the frame, and a third connecting piece is provided on the end surface of the sliding tray on the end point side of the slide. The first connecting piece and the second connecting piece are used to connect to the lifting platform of the lifting vehicle, and the third connecting piece is used to dock with the frame of the energy storage cabinet; the spacing between the protective baffles is not less than the width between the two assembly sides of the PACK box.

[0007] Preferably, the first connecting member is detachably connected to the upper surface of the lifting platform, and the second connecting member is detachably connected to the front end surface of the lifting platform.

[0008] More preferably, the connection method between the first connecting member and the lifting platform includes: threaded connection, snap connection, and hanging, and the connection method between the second connecting member and the lifting platform includes: threaded connection.

[0009] Preferably, the spacing between the protective baffles is no greater than the width of the mounting slots in the rack.

[0010] More preferably, the spacing between the protective baffles is equal to the width of the rack mounting slot.

[0011] Preferably, the upper surface of the slide is made of nylon.

[0012] Preferably, a plurality of rollers whose rotating axes are parallel to each other and located in the same plane are provided in the gaps between the slides, the rollers are rotatably connected to the bottom of the slides, the rolling direction of the rollers is the same as the sliding direction of the slides, and the highest point of the rolling surface of the rollers is slightly higher than the upper surface of the slides.

[0013] More preferably, the rolling surface of the roller is provided with a rubber layer.

[0014] More preferably, the roller is a powered roller, and a driving motor is provided at the bottom of the roller.

[0015] The beneficial effects of the utility model are:

[0016] The utility model fixes the sliding tray on the lifting platform of the lifting vehicle, and overlaps and docks the end of the slideway with the opening of the rack slot, thereby reducing the necessary space for using installation tools and making the installation of the PACK box more flexible; the sliding direction of the PACK box installation is limited by the slideway and the protective baffle, so that the PACK box is guided when it is installed into the slot, thereby shortening the installation time, improving the efficiency, reducing the requirement for the proficiency of the personnel, and being easy to use; the slideway is combined with the roller, and the installation safety of the PACK box and time and labor saving are taken into consideration. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of loading a tooling for installing an energy storage cabinet PACK using a lifting vehicle;

[0018] Figure 2 This is a schematic diagram of a fully loaded PACK box in an energy storage cabinet;

[0019] Figure 3 is a schematic diagram of a sliding tray viewed obliquely from above;

[0020] Figure 4 is a schematic diagram of a sliding tray viewed obliquely from above;

[0021] Figure 5This is the right side view of the sliding tray;

[0022] Figure 6 is the front view of the sliding tray;

[0023] Figure 7 is a schematic diagram of a sliding tray with rollers, viewed from an oblique top view;

[0024] Figure 8 yes Figure 7 A partial enlarged schematic diagram of the A direction.

[0025] Among them, 1. lifting vehicle; 2. sliding tray; 3. frame; 4. slide; 5. protective baffle; 6. first connecting piece; 7. second connecting piece; 8. third connecting piece; 9. lifting platform; 10. energy storage cabinet; 11. rack; 12. PACK box; 13. roller. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the relevant technologies in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] like Figures 1 to 8 As shown, a tool for installing an energy storage cabinet PACK using a lifting vehicle comprises: a lifting vehicle 1, a sliding tray 2, the sliding tray 2 is in a rectangular shape, a frame 3 is provided at the bottom of the sliding tray 2 for support, a plurality of mutually parallel slideways 4 are provided on the upper surface of the sliding tray 2, and upwardly protruding protective baffles 5 are respectively provided on the edges of two opposite sides of the upper surface of the sliding tray 2, and the protective baffles 5 are parallel to the slideways 4;

[0028] A first connecting member 6 is provided on the end surface of the sliding tray 2 located on the starting point side of the slide 4, a second connecting member 7 is provided at the bottom of the frame 3, and a third connecting member 8 is provided on the end surface of the sliding tray 2 located on the end point side of the slide 4. The first connecting member 6 and the second connecting member 7 are used to connect to the lifting platform 9 of the lifting vehicle 1, and the third connecting member 8 is used to dock with the frame 11 of the energy storage cabinet 10; the spacing between the protective baffles 5 is not less than the width between the two assembly sides of the PACK box 12; the first connecting member 6 and the second connecting member 7 firmly fix the sliding tray 2 on the lifting platform 9 of the lifting vehicle 1 to prevent the sliding tray 2 from shifting during the installation of the PACK box 12; the third connecting member 8 docks with the frame 11 of the energy storage cabinet 10, so that the grooves of the slide 4 and the frame 11 are located in the same horizontal plane and the end of the slide 4 docks with the groove opening of the frame 11. The operator only needs to push the PACK box 12 along the slide 4 to safely and reliably insert the PACK box 12 into the groove of the frame 11.

[0029] Furthermore, the first connecting member 6 is detachably connected to the upper surface of the lifting platform 9 , and the second connecting member 7 is detachably connected to the front end surface of the lifting platform 9 .

[0030] Furthermore, the connection method between the first connecting member 6 and the lifting platform 9 includes: threaded connection, snap connection, and hanging, and the connection method between the second connecting member 7 and the lifting platform 9 includes: threaded connection.

[0031] Furthermore, the spacing between the protective baffles 5 is no greater than the width of the mounting slot in the rack 11 , effectively preventing the slot of the mounting slot of the rack 11 from blocking or bumping the PACK box 12 inserted into the slot of the rack 11 .

[0032] Furthermore, the spacing between the protective baffles 5 is equal to the width of the mounting slot of the rack 11; since the matching between the PACK box 12 and the slot of the rack 11 has certain precision requirements, when the spacing between the protective baffles 5 is smaller than the width of the mounting slot in the rack 11, the PACK box 12 is prone to get stuck when being pushed on the slide 4. Therefore, it is a better choice that the spacing between the protective baffles 5 is equal to the width of the mounting slot of the rack 11.

[0033] Furthermore, the upper surface of the slide 4 is made of nylon; the upper surface of the slide 4 made of nylon has a smaller friction coefficient, which is conducive to the heavier PACK box 12 being pushed and slid on the slide 4. At the same time, the hardness of the nylon material is lower than that of the metal material, avoiding damage to the bottom surface of the PACK box 12 during the pushing and sliding process.

[0034] Furthermore, a plurality of rollers 13 whose rotating axes are parallel to each other and located in the same plane are provided in the gaps between the slides 4. The rollers 13 are rotatably connected to the bottom of the slides 4. The rolling direction of the rollers 13 is the same as the sliding direction of the slides 4. The highest point of the rolling surface of the rollers 13 is slightly higher than the upper surface of the slides 4. The rollers 13 convert sliding friction into rolling friction, making it easier and more labor-saving for the installation operator to insert the PACK box 12 into the groove of the rack 11.

[0035] Furthermore, the rolling surface of the roller 13 is provided with a rubber layer; the rubber layer further avoids damaging the bottom surface of the PACK box 12 during the pushing and rolling process.

[0036] Furthermore, the roller 13 is a powered roller, and a driving motor is provided at the bottom of the roller 13; the powered roller can be driven by the motor, so that the roller 13 is transformed from passive rolling to powered active rolling, providing power for the PACK box 12 to move forward or backward. There is no need for the operator to push the heavy PACK box 12 by physical strength, but only needs to guide the forward or backward direction of the PACK box 12 when necessary, so that the operator can save more effort and be more efficient when inserting or removing the PACK box 12 from the groove of the rack 11.

[0037] In summary, the utility model fixes the sliding tray on the lifting platform of the lifting vehicle, and overlaps and docks the end of the slide with the frame slot mouth, thereby reducing the necessary space for using installation tools, making the installation of the PACK box more flexible; the sliding direction of the PACK box installation is limited by the slide and the protective baffle, so that the PACK box is guided when installed into the slot, shortening the installation time, improving efficiency, reducing the requirements for personnel proficiency, and being easy to use. The combination of the slide and the roller takes into account the installation safety of the PACK box and saves time and effort, so it has broad application prospects.

[0038] It should be emphasized that the above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A tool for installing an energy storage cabinet PACK using a lifting vehicle, characterized in that: include: A lifting vehicle (1) and a sliding tray (2), wherein the sliding tray (2) is in the shape of a rectangular parallelepiped, a frame (3) is provided at the bottom of the sliding tray (2) for support, a plurality of mutually parallel slideways (4) are provided on the upper surface of the sliding tray (2), and upwardly protruding protective baffles (5) are respectively provided on the edges of two opposite sides of the upper surface of the sliding tray (2), and the protective baffles (5) are parallel to the slideways (4); The sliding tray (2) is provided with a first connecting piece (6) on the end surface located at the starting point side of the slideway (4), the frame (3) is provided with a second connecting piece (7) at the bottom, and the sliding tray (2) is provided with a third connecting piece (8) on the end surface located at the end point side of the slideway (4), the first connecting piece (6) and the second connecting piece (7) are used to connect to the lifting platform (9) of the lifting vehicle (1), and the third connecting piece (8) is used to connect to the frame (11) of the energy storage cabinet (10); The spacing between the protective baffles (5) is not less than the width between the two assembly sides of the PACK box (12).

2. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 1, characterized in that: The first connecting member (6) is detachably connected to the upper surface of the lifting platform (9), and the second connecting member (7) is detachably connected to the front end surface of the lifting platform (9).

3. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 2, characterized in that: The connection method between the first connecting member (6) and the lifting platform (9) includes: threaded connection, snap connection, and hanging, and the connection method between the second connecting member (7) and the lifting platform (9) includes: threaded connection.

4. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 1, characterized in that: The spacing between the protective baffles (5) is no greater than the width of the installation slot in the frame (11).

5. The tooling for installing the energy storage cabinet PACK using a lifting vehicle according to claim 4, characterized in that: The spacing between the protective baffles (5) is equal to the width of the mounting slot of the frame (11).

6. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 1, characterized in that: The upper surface of the slideway (4) is made of nylon.

7. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 1, characterized in that: A plurality of rollers (13) whose rotation axes are parallel to each other and located in the same plane are arranged in the gaps between the slideways (4); the rollers (13) are rotatably connected to the bottom of the slideways (4); the rolling direction of the rollers (13) is the same as the sliding direction of the slideways (4); and the highest point of the rolling surface of the rollers (13) is higher than the upper surface of the slideways (4).

8. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 7, characterized in that: The rolling surface of the roller (13) is provided with a rubber layer.

9. The tooling for installing an energy storage cabinet PACK using a lifting vehicle according to claim 7, characterized in that: The roller (13) is a powered roller, and a driving motor is provided at the bottom of the roller (13).

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