Automatic boxing jig for injection molding parts
By designing automatic boxing fixtures in injection molded parts packing equipment, using clamping adsorption mechanisms, lifting platforms and telescopic push rods, the problem of frequent replacement of fuses in traditional boxing methods is solved, and the packing efficiency and applicability are improved.
Patent Information
- Application Number
- CN202421411484.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Traditional injection molded parts packing methods require the design of multiple fixtures to suit different specifications of products, resulting in high costs and low packing efficiency.
An automatic boxing fixture for injection molded parts is designed, and a clamping and adsorption mechanism is provided at the lower part of the plane moving platform, combined with a lifting platform and a telescopic push rod, so as to achieve adsorption and clamping fixation of products of various specifications.
It improves the stable and safe performance during the packing process, simplifies operation, expands applicability, and significantly improves the packing efficiency.
Smart Images

Figure CN222555217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic box packing jig equipment, in particular to an automatic box packing jig for injection molded parts. Background Art
[0002] Injection molded parts refer to various injection molded products produced by injection molding machines, collectively referred to as injection molded parts, including various packages, parts, etc., which are mainly made of materials such as polyethylene or polypropylene and added with a variety of organic solvents; injection molding has the advantages of high production efficiency and easy production automation. After the production and processing of injection molded parts is completed, they need to be packaged and stored or sold.
[0003] The traditional packing method is usually manual filling or clamping and placing the injection molded parts with the help of a fixture installed at the bottom of the robot. The commonly used fixtures are mainly used to clamp and fix a certain product, and have poor applicability. When it is necessary to clamp and fix products of different specifications for packing, corresponding fixtures need to be designed to achieve this. While occupying unnecessary costs, unnecessary time is wasted in the process of frequently changing fixtures to adapt to the clamping and placement of corresponding products, which greatly reduces the packing efficiency. Utility Model Content
[0004] In view of this, the utility model provides an automatic packing jig for injection molded parts, which can realize the adsorption of products of various specifications and clamp and fix them at the same time by arranging a clamping and adsorption mechanism at the lower part of the flat moving platform in cooperation with the lifting platform and the telescopic push rod, thereby ensuring the stable and safe performance during the packing process, and the operation is simpler and more convenient, and solves the problems of manual filling or clamping and placing the injection molded parts with the help of a jig installed at the lower part of the manipulator. The commonly used jigs are mainly used to clamp and fix a certain product, and have poor applicability. When it is necessary to clamp and fix products of different specifications for packing, corresponding jigs need to be designed to achieve this, which not only occupies unnecessary costs, but also wastes unnecessary time in the process of frequently replacing jigs to adapt to the clamping and placement of corresponding products, thereby greatly reducing the packing efficiency.
[0005] In order to solve the above technical problems, the utility model provides an automatic packing fixture for injection molded parts, including a lifting platform arranged on a planar moving platform, four telescopic push rods are arranged on the lifting platform, and the four telescopic push rods are respectively located at the four corners of the lower part of the lifting platform, and a clamping and adsorption mechanism is arranged at the lower part of the output rod of the telescopic push rod, and the clamping and adsorption mechanism is used to clamp, fix and adsorb the object to be packed, and the clamping and adsorption mechanism includes an adsorption component and a clamping component, and the clamping component is located on the outside of the adsorption component. The utility model can realize adsorption and clamping of products of various specifications by arranging a clamping and adsorption mechanism at the lower part of the planar moving platform in conjunction with the lifting platform and the telescopic push rod, thereby ensuring its stable and safe performance in the packing process, making the operation simpler and more convenient, and the applicability stronger, thereby greatly increasing the safety and stability performance in the packing process and improving the packing efficiency.
[0006] The adsorption assembly includes fixed plates at the lower parts of the output rods of two telescopic push rods respectively arranged on the same horizontal line. A slide groove is respectively provided on the left and right sides of each fixed plate. A position-adjustable vacuum suction cup for connecting to a vacuum pump is provided in each slide groove. The utility model can realize adsorption operations on different positions of different objects to be packed through the position-adjustable vacuum suction cup, which has stronger applicability and more convenient operation.
[0007] The clamping assembly includes a supporting plate arranged between the two fixed plates, adjusting grooves are respectively arranged on the left and right sides of the supporting plate, a two-way electric push rod is respectively arranged on the supporting plate, and clamping plates are respectively arranged at the ends of the two output rods of the two-way electric push rod, and each clamping plate is slidably arranged in the adjusting groove on the same side as the two clamping plates. The utility model can realize pushing the two clamping plates away from each other by starting the extension of the output rod of the two-way electric push rod, and then cooperate with the adsorption assembly to realize the adsorption operation of the object to be packed, and then start the output rod of the two-way electric push rod to retract to bring the two clamping plates close to each other to clamp and fix the object adsorbed by the vacuum suction cup, which greatly increases the stable and safe performance of the vacuum suction cup in lifting the object, ensures the smooth progress of the packing work, and is more convenient to operate.
[0008] The lifting platform includes a driving motor arranged at the lower part of the planar moving platform, a screw is arranged at the end of the output shaft of the driving motor, the housing of the driving motor is fixed on the mounting plate, a through hole larger than the external thread diameter of the screw is opened on the mounting plate, the outer thread of the screw is connected with a guide plate, four guide rods are arranged at the lower part of the mounting plate, and mounting holes matching the guide rods are opened on the guide plate, and the fixed end of the telescopic push rod is arranged at the lower part of the guide plate. The utility model can rotate with the screw through the output shaft of the driving motor, and coupled with the threaded connection between the guide plate and the screw and the guiding and limiting effect of the four guide rods on the guide plate, the rotating screw can drive the guide plate to carry the adsorption and clamping mechanism at its lower part to adjust the height of the object to be packed that has been adsorbed and clamped, and cooperate with the function of the planar moving platform to realize convenient and rapid loading of the objects to be packed into the required box body, and the operation is more convenient, efficient and labor-saving.
[0009] The telescopic push rod is an electric telescopic rod or a hydraulic telescopic rod.
[0010] The vacuum suction cup is connected to the air suction port of the vacuum pump through a hose, and the hose can ensure that the vacuum suction cup is more convenient and quick to adjust its position along the slide groove, and the operation is more convenient.
[0011] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0012] 1. The utility model can realize the adsorption and clamping of products of various specifications by arranging a clamping and adsorption mechanism at the lower part of the flat moving platform in cooperation with the lifting platform and the telescopic push rod, thereby ensuring the stable and safe performance during the packing process, and the operation is simpler and more convenient, and solves the problems of manual filling or clamping and placing the injection molded parts by means of a jig installed at the lower part of the manipulator. The commonly used jigs are mainly used to clamp and fix a certain product, and have poor applicability. When it is necessary to clamp and fix products of different specifications for packing, corresponding jigs need to be designed to achieve this, which not only occupies unnecessary costs, but also wastes unnecessary time in the process of frequently replacing jigs to adapt to the clamping and placement of corresponding products, greatly reducing the problem of packing efficiency.
[0013] 2. The utility model can realize the adsorption operation on different positions of different objects to be packed by means of the position-adjustable vacuum suction cup, which is more applicable and more convenient to operate.
[0014] 3. The utility model can push the two clamping plates away from each other by starting the extension of the output rod of the two-way electric push rod, and then cooperate with the adsorption component to realize the adsorption operation of the object to be packed, and then start the output rod of the two-way electric push rod to retract to bring the two clamping plates closer to each other to clamp and fix the object adsorbed by the vacuum suction cup, which greatly increases the stability and safety performance of the vacuum suction cup to lift the object, ensures the smooth progress of the packing work, and is more convenient to operate.
[0015] 4. The utility model can drive the output shaft of the motor to rotate together with the screw, and coupled with the threaded connection between the guide plate and the screw and the guiding and limiting effect of the four guide rods on the guide plate, the rotating screw can drive the guide plate to carry out a height adjustment operation of the adsorption and clamping mechanism at its lower part to the adsorbed and clamped objects to be packed, and cooperate with the function of the plane moving platform to conveniently and quickly load the objects to be packed into the required box body, which makes the operation more convenient, efficient and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of the automatic boxing jig for injection molded parts of the utility model;
[0017] Figure 2 This is an enlarged view of the structure at A of the utility model;
[0018] Figure 3 This is a structural schematic diagram of the automatic boxing fixture for injection molded parts from another perspective of the utility model.
[0019] Explanation of the reference numerals: 100, lifting platform; 101, driving motor; 102, screw; 103, mounting plate; 104, guide plate; 105, guide rod; 200, telescopic push rod; 300, clamping and adsorption mechanism; 310, adsorption assembly; 311, fixing plate; 312, slide groove; 313, vacuum suction cup; 320, clamping assembly; 321, supporting plate; 322, adjusting groove; 323, bidirectional electric push rod; 324, clamping plate. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-3 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0021] like Figure 1-3As shown: the present embodiment provides an automatic packing jig for injection molded parts, comprising a lifting platform 100 arranged on a planar moving platform, and four telescopic push rods 200 are arranged on the lifting platform 100, and the telescopic push rods 200 are electric telescopic rods or hydraulic telescopic rods, and the four telescopic push rods 200 are respectively located at the four corners of the lower part of the lifting platform 100, and a clamping adsorption mechanism 300 is arranged at the lower part of the output rod of the telescopic push rod 200, and the clamping adsorption mechanism 300 is used to clamp, fix and adsorb the object to be packed, and the clamping adsorption mechanism 300 includes an adsorption component 310 and a clamping component 320, and the clamping component 320 is located on the outer side of the adsorption component 310. The utility model can realize the adsorption of products of various specifications while clamping and fixing them by arranging the clamping adsorption mechanism 300 at the lower part of the planar moving platform to cooperate with the lifting platform 100 and the telescopic push rod 200, so as to ensure its stable and safe performance in the packing process, make the operation simpler and more convenient, and have stronger applicability, greatly increase the safety and stability performance in the packing process, and improve the efficiency of packing.
[0022] According to one embodiment of the utility model, Figure 1-3 As shown, the adsorption assembly 310 includes a fixing plate 311 at the lower part of the output rod of two telescopic push rods 200 respectively arranged on the same horizontal line, and a slide groove 312 is respectively opened on the left and right sides of each fixing plate 311, and a position-adjustable vacuum suction cup 313 for connecting with a vacuum pump is arranged in each slide groove 312, and the outer side of the connecting rod of the vacuum suction cup 313 is provided with an external thread, and the outer side thread of the connecting rod is connected with a locking nut, and there are at least two locking nuts, which are respectively located on the outer side of the through groove on the upper and lower sides of the fixing plate 311, and the vacuum suction cup 313 is connected to the air suction port of the vacuum pump through a hose, and the hose can ensure that the vacuum suction cup 313 is more convenient and quick to adjust the position along the slide groove 312, and the operation is more convenient. The utility model can realize the adsorption operation of different positions of different objects to be packed through the position-adjustable vacuum suction cup 313, which has stronger applicability and more convenient operation.
[0023] According to another embodiment of the present invention, Figure 1 and Figure 2The cam 324 is provided on the left and right sides of the support plate 321, and the two ends of the two output rods of the two-way electric push rod 323 are provided with clamping plates 324, and each clamping plate 324 is slidably arranged in the adjustment slot 322 on the same side as the two output rods of the two-way electric push rod 323. The present invention can realize pushing the two clamping plates 324 away from each other by starting the extension of the output rod of the two-way electric push rod 323, and then cooperate with the adsorption assembly 310 to realize the adsorption operation of the object to be packed, and then start the output rod of the two-way electric push rod 323 to retract until the two clamping plates 324 are close to each other to clamp and fix the object adsorbed by the vacuum suction cup 313, which greatly increases the stable and safe performance of the vacuum suction cup 313 in lifting the object, ensures the smooth progress of the packing work, and is more convenient to operate.
[0024] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, the lifting platform 100 includes a driving motor 101 arranged at the lower part of the planar moving platform, a screw 102 is arranged at the end of the output shaft of the driving motor 101, the housing of the driving motor 101 is fixed on a mounting plate 103, a through hole larger than the external thread diameter of the screw 102 is opened on the mounting plate 103, the outer side of the screw 102 is threadedly connected to a guide plate 104, four guide rods 105 are arranged at the lower part of the mounting plate 103, and mounting holes adapted to the guide rods 105 are opened on the guide plate 104. The fixed end of the telescopic push rod 200 is arranged on the guide plate 103. 04, the utility model can drive the output shaft of the motor 101 to rotate with the screw 102, coupled with the threaded connection between the guide plate 104 and the screw 102 and the guiding and limiting effect of the four guide rods 105 on the guide plate 104, the rotating screw 102 can drive the guide plate 104 to bring the adsorption and clamping mechanism at its lower part to adjust the height of the adsorbed and clamped objects to be packed, and cooperate with the function of the plane moving platform to conveniently and quickly load the objects to be packed into the required box body, which makes the operation more convenient, efficient and labor-saving.
[0025] The use of the utility model:
[0026] First of all, it should be made clear that the jig involved in the utility model is mainly used to clamp and fix the objects to be packed, and then the packing operation is realized under the action of a manipulator or a planar moving platform. The utility model takes the packing of injection molded parts, such as plastic products and automobile instrument panel shells as an example to explain its use method in detail. When the injection molded parts need to be packed, first start the planar moving platform to move the lifting platform 100, the telescopic push rod 200 and the clamping and adsorption component 310 at the bottom thereof to the top of the injection molded parts to be transported, and then start the output shaft of the drive motor 101 to rotate, and the output shaft of the drive motor 101 rotates with the screw 102, and the guide plate 104 is threadedly connected to the screw 102. With the four guide rods 105 guiding and limiting the guide plate 104, the rotating screw 102 can drive the guide plate 104 to move downward to a suitable height with the adsorption clamping mechanism at its lower part, and then start the output rod of the two-way electric push rod 323 to extend until the distance between the two clamping plates 324 is adjusted to be larger than the length direction of the injection molded parts to be packed, and then continue to start the output shaft of the drive motor 101 to rotate until the lower surface of the vacuum suction cup 313 is moved to the upper surface of the injection molded parts to be packed and contacts, and then start the vacuum pump to work until the inside of the vacuum suction cup 313 is evacuated to a negative pressure. At this time, the vacuum suction cup 313 will suck the injection molded parts to be transported under the action of the external atmospheric pressure, and then start the two-way electric The output rod of the push rod 323 is retracted until it holds the injection molded part to be packed inward with the two clamping plates 324, and then the output shaft of the drive motor 101 is started to rotate in the opposite direction to lift the object to be transported to a safe height, and then the planar moving platform is started to move the clamping and adsorption mechanism 300 and the injection molded part below it to just above the box body, and then the output shaft of the drive motor 101 is started to rotate in the opposite direction, and at the same time, the output rod of the two-way electric push rod 323 is started to extend to loosen the injection molded part until the injection molded part is placed in the box body, and then the air inlet of the vacuum pump is started to allow gas to pass. At this time, the inside of the vacuum suction cup 313 is filled with air until the injection molded part is separated from the vacuum suction cup 313, and then the output shaft of the motor is started to rotate in the opposite direction The utility model can realize the adsorption and fixing of products of various specifications by setting a clamping and adsorption mechanism 300 at the lower part of the plane moving platform in cooperation with the lifting platform 100 and the telescopic push rod 200, thereby ensuring its stable and safe performance during the packing process, making the operation simpler and more convenient, and solving the problem of manual filling or clamping and placing the injection molded parts by installing a fixture at the lower part of the manipulator. The commonly used fixtures are mainly used for clamping and fixing a certain product, and have poor applicability. When it is necessary to clamp and fix products of different specifications for packing, corresponding fixtures need to be designed to achieve this, which takes up unnecessary costs.Frequent replacement of jigs to accommodate the clamping and placement of the corresponding products also wastes unnecessary time, greatly reducing the packing efficiency.
[0027] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0028] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An automatic boxing jig for injection molded parts, comprising a lifting platform (100) arranged on a planar moving platform, characterized in that: Four telescopic push rods (200) are arranged on the lifting platform (100), and the four telescopic push rods (200) are respectively located at the four corners of the lower part of the lifting platform (100). A clamping and adsorption mechanism (300) is arranged at the lower part of the output rod of the telescopic push rod (200), and the clamping and adsorption mechanism (300) is used to clamp, fix and adsorb the object to be packed. The clamping and adsorption mechanism (300) includes an adsorption component (310) and a clamping component (320), and the clamping component (320) is located on the outer side of the adsorption component (310).
2. The automatic boxing jig for injection molded parts according to claim 1, characterized in that: The adsorption assembly (310) comprises fixed plates (311) at the lower parts of the output rods of two telescopic push rods (200) respectively arranged on the same horizontal line, and each of the fixed plates (311) is provided with a slide groove (312) on the left and right sides respectively, and each of the slide grooves (312) is provided with a vacuum suction cup (313) with an adjustable position for connecting to a vacuum pump.
3. The automatic boxing jig for injection molded parts according to claim 2, characterized in that: The clamping assembly (320) comprises a support plate (321) arranged between the two fixing plates (311), the left and right sides of the support plate (321) are respectively provided with adjustment slots (322), a bidirectional electric push rod (323) is arranged on the support plate (321), and the ends of the two output rods of the bidirectional electric push rod (323) are respectively provided with clamping plates (324), and each clamping plate (324) is slidably arranged in the adjustment slot (322) located on the same side as the clamping plate (324).
4. The automatic packaging jig for injection molded parts according to claim 2, characterized in that: The lifting platform (100) comprises a driving motor (101) arranged at the lower part of the planar moving platform, a screw (102) is arranged at the end of the output shaft of the driving motor (101), the housing of the driving motor (101) is fixed on a mounting plate (103), a through hole having a diameter larger than the external thread of the screw (102) is provided on the mounting plate (103), the outer side of the screw (102) is threadedly connected to a guide plate (104), four guide rods (105) are arranged at the lower part of the mounting plate (103), a mounting hole matched with the guide rods (105) is provided on the guide plate (104), and the fixed end of the telescopic push rod (200) is arranged at the lower part of the guide plate (104).
5. The automatic boxing jig for injection molded parts according to claim 4, characterized in that: The telescopic push rod (200) is an electric telescopic rod or a hydraulic telescopic rod.
6. The automatic boxing jig for injection molded parts according to claim 5, characterized in that: The vacuum suction cup (313) is connected to the air suction port of the vacuum pump via a hose.