Ceramic small-batch transfer device
By designing a small-batch ceramic transport device, the combination of the lower positioning frame, the upper positioning frame and the elastic band is used to achieve rapid packaging and positioning protection of ceramics, solving the problems of high labor consumption and cost during ceramic transport in the prior art, and improving the transport efficiency and safety.
Patent Information
- Application Number
- CN202420928773.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the mass transfer of existing ceramics, a lot of manpower and time are required to carry out fine packaging, resulting in increased costs and a lack of rapid positioning protection for transport devices.
A small-batch ceramic transport device is designed, using a combination of the lower positioning frame, the upper positioning frame and the elastic band. The elastic band is quickly inserted through the flip and rotation mechanism to achieve rapid packaging and positioning protection of the ceramic.
It realizes rapid packaging of ceramics in the box, reduces the hassle of traditional foam paper packaging, improves packaging efficiency and safety, and is suitable for ceramic transport of different sizes and shapes.
Smart Images

Figure CN222555481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic transfer, in particular to a small batch transfer device for ceramics. Background Art
[0002] Ceramics are materials and various products made from clay as the main raw material and various natural minerals through crushing, mixing, molding and calcining. They are often used as containers and decorations. Ceramics have high hardness but are fragile. During the batch transportation of ceramic products, ceramics need to be carefully packaged to ensure that they are not damaged during transportation.
[0003] Currently, ceramics are usually stored in boxes when they are transported in batches. The ceramics are wrapped in foam paper and then placed one by one in the box. However, it takes a lot of manpower and time to fully wrap the ceramic products, which increases the cost of ceramic packaging and transportation. There is a lack of a transportation device that can quickly position and protect the ceramics. Utility Model Content
[0004] The purpose of the utility model is to provide a small batch transfer device for ceramics to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a small-batch ceramic transfer device comprises a box body, a lower sponge pad is laid on the bottom surface of the inner cavity of the box body, the top of the box body is connected to the box cover, a hinge is connected between the rear side of the box cover and the box body, an upper sponge pad is laid on the bottom of the box cover, a lower positioning frame is installed inside the box body, a longitudinal elastic band is provided on the inner wall of the lower positioning frame, an inner convex block is connected to the front inner wall of the box body, an upper positioning frame is installed above the lower positioning frame, a transverse elastic band is provided on the inner wall of the upper positioning frame, an outer wall on one side of the box body is connected to an outer convex block, the front side wall of the lower positioning frame and one side wall of the upper positioning frame are connected to a hinge seat, a first pin shaft is arranged inside the hinge seat, a lock is connected between the front side of the box cover and the box body, card slots are opened on the left and right sides of the box cover, and fixing plates are connected to the bottoms of the left and right sides of the box body.
[0006] Preferably, a movable groove is opened on the inner side of the fixed plate, a clamp is arranged inside the movable groove, a shift block is connected to the bottom of the clamp, a clamp block is connected to the inner side of the clamp, a movable plate is connected to the top of the clamp, a second pin is penetrated at the connection between the clamp and the movable plate, and a torque spring is sleeved on the outer side of the second pin.
[0007] Preferably, the lower positioning frame and the upper positioning frame are both in the shape of a rectangular frame, the hinge seat on the front side of the lower positioning frame and the inner protrusion are rotatably connected via a first pin shaft, and the hinge seat on one side of the upper positioning frame and the outer protrusion are rotatably connected via a second pin shaft.
[0008] Preferably, the longitudinal elastic band and the transverse elastic band are perpendicular to each other, and the number of the longitudinal elastic band and the transverse elastic band are both several, and are arranged equidistantly inside the lower positioning frame and the upper positioning frame respectively.
[0009] Preferably, there are two fixing plates, which are symmetrically distributed on both sides of the box body, and the fixing plates are integrally connected to the box body.
[0010] Preferably, the clamping plate is integrally connected to the movable plate, an angle of 80° is formed between the clamping plate and the movable plate, and the clamping plate and the movable plate are rotatably connected to the fixed plate via a second pin shaft.
[0011] Preferably, the card block is in the shape of a rectangular plate, the card block is integrally connected to the clamping plate, the width of the card block is matched with the width of the inner wall of the card slot, and the card block is plugged into the card slot.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The small batch transfer device for ceramics is provided with a lower positioning frame, an upper positioning frame and a first pin shaft. After the ceramics are placed in a box, the lower positioning frame is turned backward around the first pin shaft to flip the lower positioning frame from a vertical state to a horizontal state and inserted into the box, and the longitudinal elastic band is inserted between adjacent ceramics. Then, the upper positioning frame is turned to one side to rotate around the first pin shaft to insert the upper positioning frame into the box, and the transverse elastic band is inserted between adjacent ceramics. The flipping arrangement of the upper positioning frame and the lower positioning frame can realize the rapid packaging of the ceramics in the box, replacing the trouble of traditional packaging with foam paper one by one.
[0014] 2. The small batch transfer device for ceramics is provided with a longitudinal elastic belt and a transverse elastic belt, which are arranged up and down and perpendicular to each other, so as to separate the ceramics from other surrounding ceramics to avoid contact between adjacent ceramics. At the same time, since the ceramics are placed in the cross pores between the transverse elastic belt and the longitudinal elastic belt, the pores are squeezed and expanded when the ceramics are inserted, and the elastic force of the transverse elastic belt and the longitudinal elastic belt is used to position the ceramics to avoid displacement of the surface ceramics in the box. In addition, due to the retractable deformation performance of the transverse elastic belt and the longitudinal elastic belt, the size of the pores between the transverse elastic belt and the longitudinal elastic belt can be changed with the size of the ceramics, so that the box can be used to store ceramics of different sizes and shapes for transfer, and has a wide range of applications.
[0015] 3. This small batch transfer device for ceramics is equipped with fixed plates, splints, card blocks and movable plates. When the boxes are filled with ceramic products for transfer, multiple boxes are stacked up and down to reduce the space occupied by transfer. The top of the lower box is inserted between the two fixed plates of the upper box. The top of the lower box squeezes the movable plate and pushes the movable plate to rotate around the second pin to a horizontal state. At the same time, the movable plate drives the splint to rotate around the second pin, so that the splint drives the card block to rotate and insert into the card slots on both sides of the lower box. The card slots are used to limit the card block, so that the two boxes can be stably stacked together, thereby enhancing the convenience of ceramic transfer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the box transfer and stacking state structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the front cutaway structure of the box body of the utility model;
[0018] Figure 3 It is a schematic diagram of the side cutaway structure of the box body of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the lower positioning frame and the upper positioning frame of the utility model;
[0020] Figure 5 For the utility model Figure 2 Enlarged schematic diagram of the structure of part A in the middle.
[0021] In the figure: 1, box body; 2, lower sponge pad; 3, box cover; 4, hinge; 5, upper sponge pad; 6, lower positioning frame; 7, longitudinal elastic band; 8, inner convex block; 9, upper positioning frame; 10, transverse elastic band; 11, outer convex block; 12, hinge seat; 13, first pin shaft; 14, lock buckle; 15, card slot; 16, fixed plate; 17, movable slot; 18, clamping plate; 19, shift block; 20, card block; 21, movable plate; 22, second pin shaft; 23, torque spring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] like Figures 1 to 5As shown, the ceramic small batch transfer device of this embodiment includes a box body 1, a lower sponge pad 2 is laid on the bottom surface of the inner cavity of the box body 1, and the lower sponge pad 2 is used for buffering and protecting the bottom of the ceramics. The top of the box body 1 is connected to a box cover 3, and a hinge 4 is connected between the rear side of the box cover 3 and the box body 1. The box cover 3 is hinged to the box body 1 through the hinge 4, and an upper sponge pad 5 is laid on the bottom of the box cover 3. After the box cover 3 is covered on the top of the box body 1, the upper sponge pad 5 contacts with the top of the ceramics for buffering and protecting the top of the ceramics. A lower positioning frame 6 is installed inside the box body 1, and a longitudinal elastic band 7 is arranged on the inner wall of the lower positioning frame 6. An inner convex block 8 is connected to the inner wall of the front side of the box body 1, and the inner convex block 8 is in a rectangular block shape. The inner convex block 8 is integrally connected to the box body 1 and is used to support the connection between the lower positioning frame 6 and the box body 1. An upper positioning frame 9 is installed above the lower positioning frame 6, and a transverse elastic band 10 is arranged on the inner wall of the upper positioning frame 9. The transverse elastic band 10 and the longitudinal elastic band 7 The material is elastic rubber, which is used to separate, position and buffer multiple ceramics. An outer wall on one side of the box body 1 is connected to an outer convex block 11, which is in the shape of a rectangular block. The outer convex block 11 is integrally connected to the outer wall of the box body 1 and is used to support the upper positioning frame 9 to be connected to the box body 1. After the upper positioning frame 9 is flipped upward, it will not hinder the flipping of the lower positioning frame 6. The front side wall of the lower positioning frame 6 and the side wall of the upper positioning frame 9 are connected to a hinge seat 12, and a first pin shaft 13 is arranged through the hinge seat 12. The lower positioning frame 6 and the upper positioning frame 9 are both rotatably connected to the box body 1 through the first pin shaft 13. A lock buckle 14 is connected between the front side of the box cover 3 and the box body 1 for locking the box cover 3 and the box body 1. Slots 15 are provided on the left and right sides of the box cover 3. Fixed plates 16 are connected to the bottom of the left and right sides of the box body 1. The fixed plates 16 are used for stacking and connecting the box bodies 1 up and down.
[0026] Specifically, a movable groove 17 is opened on the inner side of the fixed plate 16, and a clamping plate 18 is arranged inside the movable groove 17. A shift block 19 is connected to the bottom of the clamping plate 18, and the shift block 19 is connected to the clamping plate 18 as a whole. It is used for toggling the clamping plate 18 to rotate after the clamping block 20 is locked with the clamping slot 15, thereby canceling the clamping effect of the clamping block 20 and the clamping slot 15, so as to facilitate the separation of the two stacked boxes 1. A clamping block 20 is connected to the inner side of the clamping plate 18, and a movable plate 21 is connected to the top of the clamping plate 18. A second pin shaft 22 is arranged through the connection between the clamping plate 18 and the movable plate 21. The movable plate 21 and the clamping plate 18 are both rotatably connected to the fixed plate 16 through the second pin shaft 22. A torque spring 23 is sleeved on the outer side of the second pin shaft 22. When the clamping plate 18 is in a vertical state, the torque spring 23 is in a normal tension state. When the clamping block 20 is clamped with the clamping slot 15, the torque spring 23 generates a torque force, which is used for driving the clamping plate 18 and the movable plate 21 to rotate and reset when rebounding.
[0027] Furthermore, the lower positioning frame 6 and the upper positioning frame 9 are both in the shape of a rectangular frame, and the hinge seat 12 on the front side of the lower positioning frame 6 is rotatably connected with the inner protrusion 8 via the first pin shaft 13, and the hinge seat 12 on one side of the upper positioning frame 9 is rotatably connected with the outer protrusion 11 via the second pin shaft 22. By flipping the upper positioning frame 9 and the lower positioning frame 6, the transverse elastic band 10 and the longitudinal elastic band 7 in the upper positioning frame 9 and the lower positioning frame 6 can be quickly inserted between adjacent ceramics for buffering and protection, thereby realizing rapid packaging of ceramics in the box body 1, replacing the trouble of traditional packaging with foam paper one by one.
[0028] Furthermore, the longitudinal elastic band 7 and the transverse elastic band 10 are perpendicular to each other and are used to separate the ceramic from other surrounding ceramics to avoid contact between adjacent ceramics. The number of longitudinal elastic bands 7 and transverse elastic bands 10 are both several, and they are arranged equidistantly on the inner sides of the lower positioning frame 6 and the upper positioning frame 9, respectively. When the ceramic is placed in the cross pores between the transverse elastic band 10 and the longitudinal elastic band 7, the ceramic squeezes the pores to expand, and the ceramic is positioned by using the rebound force generated by the expansion of the transverse elastic band 10 and the longitudinal elastic band 7 to avoid displacement of the surface ceramic in the box 1. The size of the pores between the transverse elastic band 10 and the longitudinal elastic band 7 can change with the size of the ceramic, so that the box 1 can be used to store ceramics of different sizes and shapes for transportation.
[0029] Furthermore, there are two fixing plates 16, which are symmetrically distributed on both sides of the box body 1. The fixing plates 16 are integrally connected to the box body 1. The spacing between the two fixing plates 16 is adapted to the width dimension of the box body 1. When the two boxes 1 are stacked up and down, the top of the lower box body 1 is inserted between the two fixing plates 16 at the bottom of the upper box body 1.
[0030] Furthermore, the splint 18 is integrally connected to the movable plate 21, and an angle of 80° is formed between the splint 18 and the movable plate 21. The splint 18 and the movable plate 21 are both rotatably connected with the fixed plate 16 via the second pin shaft 22. When the top of the lower box body 1 is inserted between the two fixed plates 16 of the upper box body 1, the top of the lower box body 1 squeezes the movable plate 21 and pushes the movable plate 21 to rotate around the second pin shaft 22 to a horizontal state. At the same time, the movable plate 21 drives the splint 18 to rotate around the second pin shaft 22, so that the splint 18 drives the card block 20 to rotate and insert into the card slots 15 on both sides of the lower box body 1.
[0031] Furthermore, the card block 20 is in the shape of a rectangular plate, and the card block 20 is integrally connected to the splint 18. The width of the card block 20 is matched with the width of the inner wall of the card slot 15. The card block 20 is plugged into the card slot 15. The card slot 15 limits the card block 20, so that the two boxes 1 can be stably stacked together. When the boxes 1 are filled with ceramic products for transportation, multiple boxes 1 are stacked up and down to reduce the space occupied by transportation.
[0032] The method of using this embodiment is as follows: when the user actually uses the box 1 to transport small batches of ceramics, first, the user stacks the ceramics neatly on the lower sponge pad 2 in the box 1, and then moves the lower positioning frame 6 to rotate backward around the first pin shaft 13, so that the lower positioning frame 6 is flipped from the vertical state to the horizontal state and inserted into the box 1, and the position of the ceramic stacking is adjusted to ensure that the longitudinal elastic band 7 is inserted between adjacent ceramics, and then the upper positioning frame 9 is moved to one side to rotate around the first pin shaft 13, so that the upper positioning frame 9 is inserted into the box 1, and the position of the ceramic stacking is adjusted again to ensure that the transverse elastic band 10 is inserted between adjacent ceramics. At this time, the ceramics are in the intersecting pores between the longitudinal elastic band 7 and the transverse elastic band 10, and the pores are expanded by squeezing the outer wall of the ceramic. The longitudinal elastic band 7 and the transverse elastic band 10 generate a rebound force to cling to the outer wall of the ceramic to separate and position the ceramics, and then the box cover 3 is moved to rotate around the hinge 4, and the box cover 3 drives the upper sponge pad 5 to rotate to the upper side of the box 1 The upper and lower parts of the ceramics are respectively in contact with the upper sponge pad 5 and the lower sponge pad 2, and the upper and lower parts of the ceramics are buffered and protected by the upper sponge pad 5 and the lower sponge pad 2. The longitudinal elastic band 7 and the transverse elastic band 10 are used to buffer and protect the adjacent ceramics. If the number of ceramics cannot be contained in one box 1, the number of boxes 1 used can be increased, and multiple boxes 1 can be stacked up and down after packaging to reduce the space occupied during transportation. The top of the lower box 1 is inserted between the two fixed plates 16 of the upper box 1, and the top of the lower box 1 squeezes the movable plate 21 and pushes the movable plate 21 to rotate around the second pin shaft 22 to a horizontal state. At the same time, the movable plate 21 drives the splint 18 to rotate around the second pin shaft 22, so that the splint 18 drives the card block 20 to rotate and insert into the card slots 15 on both sides of the lower box 1. The card slots 15 are used to limit the card block 20, so that the two boxes 1 are stably stacked together, and then the stacked boxes 1 can be transported on a truck or a cart.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A ceramic small batch transfer device, comprising a box (1), characterized in that: A lower sponge pad (2) is laid on the bottom surface of the inner cavity of the box body (1); the top of the box body (1) is connected to a box cover (3); a hinge (4) is connected between the rear side of the box cover (3) and the box body (1); an upper sponge pad (5) is laid on the bottom of the box cover (3); a lower positioning frame (6) is installed inside the box body (1); a longitudinal elastic band (7) is arranged on the inner wall of the lower positioning frame (6); an inner convex block (8) is connected to the inner wall of the front side of the box body (1); an upper positioning frame (9) is installed above the lower positioning frame (6); the upper positioning frame ( 9) The inner wall is provided with a transverse elastic band (10), the outer side wall of one side of the box body (1) is connected with an outer protrusion (11), the front side wall of the lower positioning frame (6) and the side wall of one side of the upper positioning frame (9) are connected with a hinge seat (12), a first pin shaft (13) is provided inside the hinge seat (12), a lock buckle (14) is connected between the front side of the box cover (3) and the box body (1), the left and right sides of the box cover (3) are provided with a card slot (15), and the bottom of the left and right sides of the box body (1) are connected with a fixing plate (16).
2. The ceramic small batch transfer device according to claim 1, characterized in that: A movable groove (17) is provided on the inner side of the fixed plate (16), a clamping plate (18) is arranged inside the movable groove (17), a shifting block (19) is connected to the bottom of the clamping plate (18), a clamping block (20) is connected to the inner side of the clamping plate (18), a movable plate (21) is connected to the top of the clamping plate (18), a second pin shaft (22) is provided through the connection between the clamping plate (18) and the movable plate (21), and a torque spring (23) is sleeved on the outer side of the second pin shaft (22).
3. The ceramic small batch transfer device according to claim 1, characterized in that: The lower positioning frame (6) and the upper positioning frame (9) are both in the shape of rectangular frames; the hinge seat (12) on the front side of the lower positioning frame (6) and the inner protrusion (8) are rotatably connected via a first pin shaft (13); the hinge seat (12) on one side of the upper positioning frame (9) and the outer protrusion (11) are rotatably connected via a second pin shaft (22).
4. The ceramic small batch transfer device according to claim 1, characterized in that: The longitudinal elastic band (7) and the transverse elastic band (10) are perpendicular to each other. The longitudinal elastic band (7) and the transverse elastic band (10) are both in plurality and are arranged at equal distances inside the lower positioning frame (6) and the upper positioning frame (9).
5. The ceramic small batch transfer device according to claim 2, characterized in that: There are two fixing plates (16) which are symmetrically distributed on both sides of the box body (1), and the fixing plates (16) are integrally connected to the box body (1).
6. The ceramic small batch transfer device according to claim 2, characterized in that: The clamping plate (18) and the movable plate (21) are integrally connected, and an angle of 80° is formed between the clamping plate (18) and the movable plate (21). The clamping plate (18) and the movable plate (21) are both rotatably connected to the fixed plate (16) via a second pin shaft (22).
7. The ceramic small batch transfer device according to claim 2, characterized in that: The card block (20) is in the shape of a rectangular plate. The card block (20) is integrally connected to the clamping plate (18). The width of the card block (20) is compatible with the width of the inner wall of the card slot (15). The card block (20) is plugged into the card slot (15).