Furnace outer wall cleaning device

By designing a furnace outer wall cleaning device with a servo motor drive transmission system and jet assembly, the problem of time-consuming and labor-intensive manual cleaning in the prior art is solved, automatic cleaning and efficient stain removal are achieved, and work safety and cleaning effect are improved.

CN222560683UActive Publication Date: 2025-03-04SHANGHAI JIEHUI FURNACE NEW TECH CO LTD
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Patent Information

Application Number
CN202421357591.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-04
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing glass furnace outer wall cleaning method mainly relies on manual climbing and manual wiping, which is time-consuming and labor-intensive, increases the labor intensity of staff and reduces the work safety factor.

Method used

A furnace outer wall cleaning device is designed, including a servo motor driven drive transmission system, a cleaning assembly and a jet assembly. The cleaning assembly drives the cleaning rolls to rotate through the bearing and the transmission roller, and the jet assembly uses high-pressure gas to clean the bonded stains.

Benefits of technology

An automated cleaning process is realized, reducing the time and labor intensity of manual cleaning, improving work safety, and significantly improving the cleaning effect of the outer wall of the glass furnace kiln.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of kiln cleaning, and particularly relates to a kiln outer wall cleaning device which comprises a first connecting rod, a second connecting rod, a first supporting rod and a second supporting rod, the first supporting rod is fixedly connected to the inner side of the first connecting rod, the second supporting rod is fixedly connected to the inner side of the second connecting rod, and the first supporting rod is inserted into the inner wall of the second supporting rod. The first supporting rod can slide along the inner wall of the second supporting rod. According to the glass furnace cleaning device, the servo motor is started to drive the second transmission roller to rotate, then the cleaning assembly is made to rotate, dust and attachments on the outer wall of the glass furnace are cleaned away through the cleaning roller, meanwhile, the nozzles on the containing cavity spray high-pressure gas, stains bonded to the glass furnace are removed, and the cleaning effect is good. The cleaning effect on the outer wall of the glass furnace is improved, manual climbing for manual wiping is avoided, time and labor are saved, the labor intensity of workers is reduced, and the safety coefficient of the workers during working is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of furnace cleaning, in particular to a furnace outer wall cleaning device. Background Art

[0002] Furnaces can be divided into ceramic kilns, cement kilns, glass kilns, enamel kilns, etc. according to the type of calcined materials. The former can be divided into continuous kilns (tunnel kilns), semi-continuous kilns and intermittent kilns according to the operating methods. As for glass kilns, glass kilns are a melting device that must be possessed by the glass manufacturing industry.

[0003] When the existing glass furnace is used for a long time, since the glass furnace is exposed to the external environment for a long time, a large amount of dust and stains will accumulate on the outer wall of the glass furnace. Therefore, the staff is required to clean the outer wall of the glass furnace regularly. The existing cleaning method usually adopts the method of manual wiping by manual climbing, which is time-consuming and labor-intensive, increases the labor intensity of the staff, and requires the use of lifting machines to cooperate with the staff, which reduces the safety factor of the staff at work.

[0004] Therefore, a furnace outer wall cleaning device is needed to solve the above-mentioned problems. Utility Model Content

[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a furnace outer wall cleaning device, which effectively solves the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a furnace outer wall cleaning device, comprising connecting rod one, connecting rod two, support rod one and support rod two, the inner side of the connecting rod one is fixedly connected to support rod one, the inner side of the connecting rod two is fixedly connected to support rod two, the support rod one is inserted into the inner wall of the support rod two, the support rod one can slide along the inner wall of the support rod two, the inner wall of the support rod two is threadedly connected with a screw for fixing the support rod one, the end of the connecting rod one is fixedly connected to bearing one, the end of the connecting rod two is fixedly connected to bearing two, a cleaning assembly is arranged between the bearing one and the bearing two, the cleaning assembly is used to clean the outer wall of the furnace, the outer side of the bearing one is fixedly connected to a connecting rod, the outer side of the connecting rod is fixedly connected to a sliding rod, and the outer side of the sliding rod is slidably connected to an injection assembly.

[0007] Furthermore, a servo motor is fixedly installed on the inner side of the connecting rod 2, and the output end of the servo motor passes through the inner wall of the connecting rod 2 and is fixedly connected to a transmission roller 1. The inner shaft of the bearing 2 and the bottom of the bearing 2 are fixedly connected to a transmission roller 2, and the transmission roller 2 and the transmission roller 1 are connected via a conveyor belt transmission.

[0008] Furthermore, the cleaning assembly includes a cleaning roller, a rotating shaft, a block, a slide rail and a slide groove. The rotating shaft is clamped between the bearing one and the bearing two, and the two ends of the rotating shaft are fixedly connected with blocks. The inner walls of the bearing one and the bearing two are provided with grooves matching the size of the blocks. The outer wall of the rotating shaft is fixedly connected with a slide rail, and the outer side of the rotating shaft is slidably connected with a cleaning roller, and the inner wall of the cleaning roller is provided with a slide groove.

[0009] Furthermore, a rubber strip is provided on the inner wall of the slide groove, the size of the slide groove is matched with the size of the slide rail, the slide groove can slide along the slide rail, and under the action of the rubber strip on the inner wall of the slide groove, the friction between the slide groove and the slide rail is increased.

[0010] Furthermore, the bearing 1 and the bearing 2 have the same size, the inner shaft of the bearing 1 is clamped with the clamping block, and the inner shaft of the bearing 2 is clamped with the clamping block.

[0011] Furthermore, the jet assembly includes a accommodating chamber, a connecting hole, a sliding sleeve, a screw and a nozzle, the inner wall of the sliding rod is evenly provided with threaded holes, the outer sliding sleeve of the sliding rod is provided with a sliding sleeve, the outer side of the sliding sleeve is fixedly connected with the accommodating chamber, the side of the accommodating chamber is provided with a connecting hole, the back of the accommodating chamber is evenly provided with nozzles, the inner wall of the sliding sleeve is threadedly connected with screws, and the screws are threadedly connected to the threaded holes for fixing the sliding sleeve.

[0012] Furthermore, the connection hole can be connected to an air compressor via a hose, so that the nozzle sprays high-pressure gas to clean the stains adhered to the outer wall of the kiln.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model starts the servo motor to drive the second transmission roller to rotate, and then the cleaning component rotates, so that the cleaning roller can clean the dust and attachments on the outer wall of the glass furnace. At the same time, the nozzle on the accommodating cavity sprays high-pressure gas to remove the stains adhered to the glass furnace, thereby improving the cleaning effect of the outer wall of the glass furnace, avoiding manual wiping by climbing high, saving time and effort, reducing the labor intensity of the staff, and improving the safety factor of the staff at work.

[0015] 2. The utility model can separate the screw from the threaded hole by turning the screw, so that the sliding sleeve can be slid along the sliding rod, and then the position of the accommodating chamber on the sliding rod can be adjusted, which is convenient for operation. At the same time, the accommodating chamber can also be removed from the sliding rod, which is convenient for maintenance of the accommodating chamber and increases the service life of the accommodating chamber.

[0016] 3. The utility model removes bearing 1 and bearing 2 from the upper and lower ends of the cleaning component respectively, and then removes the cleaning roller from the outer side of the rotating shaft under the sliding action of the slide rail and the slide groove, so as to facilitate the cleaning and replacement of the cleaning roller, which is convenient and practical and is conducive to the cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the jet assembly of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the cleaning component of the utility model.

[0022] In the figure: 1. connecting rod 1; 2. connecting rod 2; 3. support rod 1; 4. support rod 2; 5. servo motor; 6. rotating roller 1; 7. rotating roller 2; 8. conveyor belt; 9. bearing 1; 10. cleaning component; 11. connecting rod; 12. sliding rod; 13. jet component; 14. threaded hole; 15. bearing 2; 101. cleaning roller; 102. rotating shaft; 103. block; 104. slide rail; 105. slide groove; 131. accommodating chamber; 132. connecting hole; 133. sliding sleeve; 134. screw; 135. nozzle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Embodiment 1, by Figure 1-4The utility model discloses a furnace outer wall cleaning device, comprising a connecting rod 1, a connecting rod 2, a support rod 3 and a support rod 4, the inner side of the connecting rod 1 is fixedly connected with the support rod 3, the inner side of the connecting rod 2 is fixedly connected with the support rod 4, the support rod 3 is inserted into the inner wall of the support rod 4, the support rod 3 can slide along the inner wall of the support rod 4, the inner wall of the support rod 4 is threaded with a screw for fixing the support rod 3, the end of the connecting rod 1 is fixedly connected with a bearing 9, the end of the connecting rod 2 is fixedly connected with a bearing 2 15, a cleaning component 10 is arranged between the bearing 9 and the bearing 2 15, the cleaning component 10 is used for cleaning the outer wall of the furnace, the cleaning component 10 comprises a cleaning roller 101, a rotating shaft 102, a block 103, a slide rail 104 and a slide groove 105, the bearing 9 A rotating shaft 102 is clamped between the bearing 2 15, and blocks 103 are fixedly connected at both ends of the rotating shaft 102. The sizes of bearing 19 and bearing 2 15 are the same. The inner shaft of bearing 19 is clamped with the block 103, and the inner shaft of bearing 2 15 is clamped with the block 103. The inner walls of bearing 19 and bearing 2 15 are provided with clamping grooves that match the size of block 103. The outer wall of the rotating shaft 102 is fixedly connected with a slide rail 104, and a cleaning roller 101 is slidably connected to the outer side of the rotating shaft 102. A slide groove 105 is provided on the inner wall of the cleaning roller 101. A rubber strip is provided on the inner wall of the slide groove 105. The size of the slide groove 105 is matched with the size of the slide rail 104. The slide groove 105 can slide along the slide rail 104, and under the action of the rubber strip on the inner wall of the slide groove 105, the friction between the slide groove 105 and the slide rail 104 is increased.

[0025] Embodiment 2, by Figure 1-4 It is given that the outer side of the bearing 9 is fixedly connected with a connecting rod 11, the outer side of the connecting rod 11 is fixedly connected with a sliding rod 12, the outer side of the sliding rod 12 is slidably connected with an injection assembly 13, the injection assembly 13 includes a accommodating chamber 131, a connecting hole 132, a sliding sleeve 133, a screw 134 and a nozzle 135, the inner wall of the sliding rod 12 is evenly provided with threaded holes 14, the outer sliding sleeve of the sliding rod 12 is provided with a sliding sleeve 133, the outer side of the sliding sleeve 133 is fixedly connected with the accommodating chamber 131, the side of the accommodating chamber 131 is provided with a connecting hole 132, the back of the accommodating chamber 131 is evenly provided with a nozzle 135, the inner wall of the sliding sleeve 133 is threadedly connected with a screw 134, the screw 134 is threadedly connected to the threaded hole 14, and is used to fix the sliding sleeve 133, the connecting hole 132 can be connected to the air compressor through a hose, so that the nozzle 135 sprays high-pressure gas to clean the stains adhered to the outer wall of the kiln;

[0026] A servo motor 5 is fixedly installed on the inner side of the connecting rod 2, and the output end of the servo motor 5 passes through the inner wall of the connecting rod 2 and is fixedly connected to a transmission roller 6. A transmission roller 27 is fixedly connected to the inner shaft of the bearing 2 15 and located at the bottom of the bearing 2 15. The transmission roller 27 and the transmission roller 6 are connected through a conveyor belt 8.

[0027] Working principle: When in use, the connecting rod 1 and the connecting rod 2 can be installed on the lifting machine to lift the entire device to a suitable height;

[0028] When working, the servo motor 5 is started. At this moment, the servo motor 5 drives the rotation of the transmission roller 1 6. Under the connection of the conveyor belt 8, the transmission roller 2 7 can be driven to rotate accordingly. The transmission roller 2 7 is connected to the inner shaft of the bearing 2 15. At this moment, the inner shaft of the bearing 2 15 rotates. Under the clamping action of the clamping block 103, the rotating shaft 102 will rotate accordingly, thereby driving the rotation of the cleaning roller 101. Then, the cleaning roller 101 is moved close to the outer wall of the glass furnace, so that the outer wall of the glass furnace can be cleaned, and the dust and attachments on the outer wall of the glass furnace can be cleaned;

[0029] At the same time, after the cleaning roller 101 is used, the screws on the support rod 2 4 can be screwed to separate the support rod 1 3 from the support rod 2 4, so that the connecting rod 1 1 is separated from the connecting rod 2 2, and then the bearing 1 9 and the bearing 2 15 are removed from the upper and lower ends of the cleaning component 10 respectively, and then the cleaning roller 101 is removed from the outer side of the rotating shaft 102 under the sliding action of the slide rail 104 and the slide groove 105, so that the cleaning roller 101 can be cleaned and replaced, which is convenient and practical, and is conducive to the cleaning work;

[0030] At the same time, the accommodating chamber 131 can be connected to an air compressor through the connecting hole 132, and then high-pressure gas can be sprayed through the nozzle 135 to remove the stains adhered to the outer wall of the glass furnace, thereby ensuring the cleanliness of the outer wall of the glass furnace;

[0031] Before use, the screw 134 can be turned to separate the screw 134 from the threaded hole 14, so that the sleeve 133 can be slid along the slide rod 12, and then the position of the accommodating chamber 131 on the slide rod 12 can be adjusted to facilitate operation. At the same time, the accommodating chamber 131 can also be removed from the slide rod 12 to facilitate the maintenance of the accommodating chamber 131 and increase the service life of the accommodating chamber 131.

[0032] In summary, when the device is in use, the servo motor 5 is started to drive the transmission roller 2 7 to rotate, and then the cleaning component 10 rotates, so that the cleaning roller 101 cleans the dust and attachments on the outer wall of the glass furnace. At the same time, the nozzle 135 on the accommodating cavity 131 sprays high-pressure gas to remove stains adhered to the glass furnace, thereby improving the cleaning effect of the outer wall of the glass furnace.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A furnace outer wall cleaning device, comprising a connecting rod 1 (1), a connecting rod 2 (2), a supporting rod 1 (3) and a supporting rod 2 (4), characterized in that: The inner side of the connecting rod 1 (1) is fixedly connected to a support rod 1 (3), and the inner side of the connecting rod 2 (2) is fixedly connected to a support rod 2 (4). The support rod 1 (3) is inserted into the inner wall of the support rod 2 (4), and the support rod 1 (3) can slide along the inner wall of the support rod 2 (4). The inner wall of the support rod 2 (4) is threadedly connected with a screw for fixing the support rod 1 (3). The end of the connecting rod 1 (1) is fixedly connected to a bearing 1 (9), and the end of the connecting rod 2 (2) is fixedly connected to a bearing 2 (15). A cleaning component (10) is provided between the bearing 1 (9) and the bearing 2 (15). The cleaning component (10) is used to clean the outer wall of the kiln. The outer side of the bearing 1 (9) is fixedly connected to a connecting rod (11), and the outer side of the connecting rod (11) is fixedly connected to a sliding rod (12). The outer side of the sliding rod (12) is slidably connected to an injection component (13).

2. A furnace outer wall cleaning device according to claim 1, characterized in that: A servo motor (5) is fixedly installed on the inner side of the second connecting rod (2); the output end of the servo motor (5) passes through the inner wall of the second connecting rod (2) and is fixedly connected to a transmission roller (6); the inner shaft of the second bearing (15) and located at the bottom of the second bearing (15) are fixedly connected to a transmission roller (7); the transmission roller (7) and the transmission roller (6) are connected to each other via a conveyor belt (8).

3. A furnace outer wall cleaning device according to claim 2, characterized in that: The cleaning component (10) comprises a cleaning roller (101), a rotating shaft (102), a clamping block (103), a slide rail (104) and a slide groove (105); the rotating shaft (102) is clamped between the first bearing (9) and the second bearing (15); the clamping blocks (103) are fixedly connected at both ends of the rotating shaft (102); the inner walls of the first bearing (9) and the second bearing (15) are provided with clamping grooves matching the size of the clamping blocks (103); the outer wall of the rotating shaft (102) is fixedly connected with the slide rail (104); the outer side of the rotating shaft (102) is slidably connected with the cleaning roller (101); and the inner wall of the cleaning roller (101) is provided with a slide groove (105).

4. A furnace outer wall cleaning device according to claim 3, characterized in that: The inner wall of the slide groove (105) is provided with a rubber strip, the size of the slide groove (105) is matched with the size of the slide rail (104), the slide groove (105) can slide along the slide rail (104), and under the action of the rubber strip on the inner wall of the slide groove (105), the friction between the slide groove (105) and the slide rail (104) is increased.

5. A furnace outer wall cleaning device according to claim 4, characterized in that: The bearing one (9) and the bearing two (15) have the same size, the inner shaft of the bearing one (9) is clamped with the clamping block (103), and the inner shaft of the bearing two (15) is clamped with the clamping block (103).

6. A furnace outer wall cleaning device according to claim 5, characterized in that: The jet assembly (13) comprises a accommodating chamber (131), a connecting hole (132), a sliding sleeve (133), a screw (134) and a nozzle (135); the inner wall of the sliding rod (12) is evenly provided with threaded holes (14); the outer sliding sleeve of the sliding rod (12) is provided with a sliding sleeve (133); the outer side of the sliding sleeve (133) is fixedly connected with the accommodating chamber (131); the side of the accommodating chamber (131) is provided with a connecting hole (132); the back side of the accommodating chamber (131) is evenly provided with a nozzle (135); the inner wall of the sliding sleeve (133) is threadedly connected with a screw (134); the screw (134) is threadedly connected to the threaded hole (14) for fixing the sliding sleeve (133).

7. A furnace outer wall cleaning device according to claim 6, characterized in that: The connection hole (132) can be connected to an air compressor via a hose, so that the nozzle (135) sprays high-pressure gas to clean the stains adhered to the outer wall of the kiln.