Resin filling device for ion exchange equipment

By designing a resin loading device that uses a vacuum pump and resistive heating wire, the problem of the existing device requiring a large amount of cleaning water is solved, and water-free loading is realized, and the operation process is simplified.

CN222567784UActive Publication Date: 2025-03-07SHANGHAI SANBANG WATER TREATMENT TECH CO LTD
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Patent Information

Application Number
CN202420479674.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-07
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing resin filling device requires a large amount of cleaning water to operate, resulting in cumbersome wastewater treatment.

Method used

A resin filling device for ion exchange equipment is designed, and the resin anhydrous filling of resin is achieved by vacuum pumping and heating components such as resistive heating wires.

Benefits of technology

It realizes that there is no need to use clean water during the resin filling process, simplifies the operation process and avoids the cumbersome wastewater treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ion exchange equipment, in particular to a resin filling device for ion exchange equipment, which comprises an ion exchange resin tower, a filling mechanism is arranged on the outer wall of the ion exchange resin tower, and an exhaust pipe is fixedly connected to an exhaust port at the top of the ion exchange resin tower. The outer wall of the exhaust pipe is fixedly connected with a vacuum pump; the filling mechanism comprises a flow guide pipe which is slidably connected to a resin feeding opening in the outer wall of the ion exchange resin tower, and a filling pipe is fixedly connected to the end, away from the ion exchange resin tower, of the outer wall of the flow guide pipe. The filling mechanism in the device is used for filling new ion exchange resin, so that the problems that the existing resin filling device generally uses a pneumatic diaphragm pump or a water ejector for filling resin, a large amount of clean water is needed, a neutralization method is needed for treating wastewater subsequently, and the operation is tedious are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ion exchange equipment, in particular to a resin filling device for ion exchange equipment. Background Art

[0002] The resin filling device is a device used to fill resin in the ion exchange tower, but the existing resin filling device still has shortcomings. Specifically, the existing resin filling device generally uses a pneumatic diaphragm pump or a water ejector to fill the resin, which requires a large amount of clean water, resulting in the need for subsequent neutralization methods to treat the wastewater, and the operation is cumbersome.

[0003] Therefore, a resin filling device for ion exchange equipment is needed to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a resin filling device for ion exchange equipment to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A resin filling device for an ion exchange device comprises an ion exchange resin tower, the outer wall of the ion exchange resin tower is provided with a filling mechanism, an exhaust pipe is fixedly connected to the exhaust port at the top of the ion exchange resin tower, and a vacuum pump is fixedly connected to the outer wall of the exhaust pipe;

[0007] The loading mechanism includes a guide tube slidably connected to the resin feed port of the outer wall of the ion exchange resin tower, the outer wall of the guide tube is fixedly connected with a loading tube at one end away from the ion exchange resin tower, the interior of the guide tube is fixedly connected with a stop valve at a position close to the loading tube, the inner wall of the guide tube is fixedly connected with a connecting rubber strip at a position away from the stop valve, the inner wall of the guide tube is fixedly connected with a resistance heating wire at a position corresponding to the connecting rubber strip, a terminal is installed on the top of the guide tube, a sealing ring is fixedly connected with the inner wall of the guide tube at a position close to the connecting rubber strip, a vacuum gauge is installed on the top of the guide tube at a position away from the loading tube, and a sealing plug is slidably connected to the bottom end of the loading tube.

[0008] As a preferred solution of the present utility model, the exhaust pipe is made of aluminum alloy and has an L-shaped structure.

[0009] As a preferred solution of the utility model, the guide tube is made of aluminum alloy, and the connection method between the resistance heating wire and the terminal is electrical connection.

[0010] As a preferred solution of the utility model, the filling tube is made of a steel wire hose, and the shapes of the connecting rubber strip and the sealing ring are both designed as annular structures.

[0011] As a preferred solution of the utility model, the sealing plug and the sealing ring are both made of silica gel, and the sealing ring is connected to the feed port of the ion exchange resin tower by sliding connection.

[0012] As a preferred solution of the utility model, the connecting adhesive strip is made of hot melt adhesive, and the connecting adhesive strip, the resistance heating wire and the sealing ring are provided in multiple groups.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, a resin filling device for ion exchange equipment is designed, and a filling mechanism in the device is used to fill new ion exchange resin. A wire is used to connect the terminal post with an external power supply, and current flows into the resistance heating wire through the terminal post. The resistance heating wire heats the connecting rubber strip, and the connecting rubber strip is softened by heat. The softened connecting rubber strip will adhere the guide tube to the feed port of the ion exchange resin tower. Then, the connection between the terminal post and the external power supply is disconnected, and the resistance heating wire no longer heats the connecting rubber strip. The connecting rubber strip is cooled and solidified, and the solidified connecting rubber strip fixes the guide tube on the feed port of the ion exchange resin tower. The vacuum pump is started, and the vacuum pump passes the ion exchange resin through the guide tube. The air in the lipid tower is extracted, and a negative pressure environment is formed in the ion exchange resin tower. When the vacuum degree in the ion exchange resin tower reaches the specified threshold, the sealing plug in the filling tube is pulled out and the filling tube is placed in the ion exchange resin box. The stop valve is opened, and the ion exchange resin enters the ion exchange resin tower along the filling tube and the guide tube under the action of air pressure, thereby completing the filling of the ion exchange resin. During use, there is no need to add water, and the ion exchange resin will not be under pressure to affect its service life. This solves the problem that the existing resin filling device generally uses a pneumatic diaphragm pump or a water ejector to fill the resin, which requires a large amount of clean water, resulting in the need for subsequent neutralization method to treat the wastewater, and the operation is cumbersome. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a front cross-sectional view of the flow guide tube of the utility model;

[0017] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.

[0018] In the figure: 1. ion exchange resin tower; 2. filling mechanism; 3. exhaust pipe; 4. vacuum pump; 201. guide pipe; 202. filling pipe; 203. stop valve; 204. connecting rubber strip; 205. resistance heating wire; 206. terminal; 207. sealing ring; 208. vacuum gauge; 209. sealing plug. Implementation

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0021] A resin filling device for an ion exchange device comprises an ion exchange resin tower 1, a filling mechanism 2 is arranged on the outer wall of the ion exchange resin tower 1, an exhaust pipe 3 is fixedly connected to the exhaust port at the top of the ion exchange resin tower 1, and a vacuum pump 4 is fixedly connected to the outer wall of the exhaust pipe 3;

[0022] The exhaust pipe 3 is made of aluminum alloy and has an L-shaped structure.

[0023] In this embodiment, reference Figure 2 and Figure 3 The filling mechanism 2 includes a guide tube 201 slidably connected to the resin feed port of the outer wall of the ion exchange resin tower 1, a filling tube 202 is fixedly connected to the outer wall of the guide tube 201 and at one end away from the ion exchange resin tower 1, a stop valve 203 is fixedly connected to the inside of the guide tube 201 and at a position close to the filling tube 202, a connecting rubber strip 204 is fixedly connected to the inner wall of the guide tube 201 and at a position away from the stop valve 203, a resistance heating wire 205 is fixedly connected to the inner wall of the guide tube 201 and at a position corresponding to the connecting rubber strip 204, a terminal 206 is installed on the top of the guide tube 201, a sealing ring 207 is fixedly connected to the inner wall of the guide tube 201 and at a position close to the connecting rubber strip 204, a vacuum gauge 208 is installed on the top of the guide tube 201 and at a position away from the filling tube 202, and a sealing plug 209 is slidably connected to the bottom end of the filling tube 202;

[0024] The guide tube 201 is made of aluminum alloy, the connection between the resistance heating wire 205 and the terminal 206 is electrically connected, the filling tube 202 is made of a steel wire hose, the connecting strip 204 and the sealing ring 207 are both annular in shape, the sealing plug 209 and the sealing ring 207 are both made of silicone, the connection between the sealing ring 207 and the feed port of the ion exchange resin tower 1 is a sliding connection, the connecting strip 204 is made of hot melt adhesive, and the connecting strip 204, the resistance heating wire 205 and the sealing ring 207 are all set There are multiple groups. Start the vacuum pump 4, which will extract the air in the ion exchange resin tower 1 through the exhaust pipe 3, forming a negative pressure environment in the ion exchange resin tower 1. When the vacuum degree in the ion exchange resin tower 1 reaches the specified threshold, the sealing plug 209 in the filling tube 202 is pulled out and the filling tube 202 is placed in the ion exchange resin box, and the stop valve 203 is opened. Under the action of air pressure, the ion exchange resin enters the ion exchange resin tower 1 along the filling tube 202 and the guide tube 201, completing the filling of the ion exchange resin.

[0025] The working process of the utility model is as follows: when the resin filling device for ion exchange equipment designed by the present invention is in operation, a wire is used to connect the terminal 206 with an external power source, and current flows into the resistance heating wire 205 through the terminal 206. The resistance heating wire 205 heats the connecting rubber strip 204, and the connecting rubber strip 204 softens due to heat. The softened connecting rubber strip 204 adheres the guide tube 201 to the feed port of the ion exchange resin tower 1, and then the connection between the terminal 206 and the external power source is disconnected, and the resistance heating wire 205 no longer heats the connecting rubber strip 204, and the connecting rubber strip 204 cools and solidifies. The connecting rubber strip 204 will fix the guide tube 201 on the feed port of the ion exchange resin tower 1, and the vacuum pump 4 will be started. The vacuum pump 4 will extract the air in the ion exchange resin tower 1 through the exhaust pipe 3, and a negative pressure environment will be formed in the ion exchange resin tower 1. When the vacuum degree in the ion exchange resin tower 1 reaches a specified threshold, the sealing plug 209 in the filling tube 202 will be pulled out and the filling tube 202 will be placed in the ion exchange resin box, and the stop valve 203 will be opened. Under the action of air pressure, the ion exchange resin enters the ion exchange resin tower 1 along the filling tube 202 and the guide tube 201, and the filling of the ion exchange resin is completed.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A resin filling device for an ion exchange device, comprising an ion exchange resin tower (1), characterized in that: The outer wall of the ion exchange resin tower (1) is provided with a filling mechanism (2); the top exhaust port of the ion exchange resin tower (1) is fixedly connected to an exhaust pipe (3); the outer wall of the exhaust pipe (3) is fixedly connected to a vacuum pump (4); The loading mechanism (2) comprises a flow guide tube (201) slidably connected to a resin feed port on the outer wall of an ion exchange resin tower (1); a loading tube (202) is fixedly connected to the outer wall of the flow guide tube (201) at one end away from the ion exchange resin tower (1); a stop valve (203) is fixedly connected to the inside of the flow guide tube (201) at a position close to the loading tube (202); a connecting rubber strip (204) is fixedly connected to the inner wall of the flow guide tube (201) at a position away from the stop valve (203); and the flow guide tube (201) is fixedly connected to a resin feed port on the outer wall of the ion exchange resin tower (1). A resistance heating wire (205) is fixedly connected to the inner wall of the flow guide tube (201) and at a position corresponding to the connecting rubber strip (204); a terminal (206) is installed on the top of the flow guide tube (201); a sealing ring (207) is fixedly connected to the inner wall of the flow guide tube (201) and at a position close to the corresponding position of the connecting rubber strip (204); a vacuum gauge (208) is installed on the top of the flow guide tube (201) and at a position away from the filling tube (202); and a sealing plug (209) is slidably connected to the bottom end of the filling tube (202).

2. The resin filling device for ion exchange equipment according to claim 1, characterized in that: The exhaust pipe (3) is made of aluminum alloy and has an L-shaped structure.

3. The resin filling device for ion exchange equipment according to claim 1, characterized in that: The flow guide tube (201) is made of aluminum alloy, and the resistance heating wire (205) and the terminal (206) are connected electrically.

4. The resin filling device for ion exchange equipment according to claim 1, characterized in that: The filling tube (202) is made of a steel wire hose, and the connecting rubber strip (204) and the sealing ring (207) are both designed in the shape of an annular structure.

5. The resin filling device for ion exchange equipment according to claim 1, characterized in that: The sealing plug (209) and the sealing ring (207) are both made of silica gel, and the sealing ring (207) is connected to the feed port of the ion exchange resin tower (1) by sliding connection.

6. The resin filling device for ion exchange equipment according to claim 1, characterized in that: The connecting adhesive strip (204) is made of hot melt adhesive, and multiple groups of the connecting adhesive strip (204), the resistance heating wire (205) and the sealing ring (207) are provided.