Aluminum profile bending machine
By designing an aluminum profile bending machine with adjustable bent base blocks and extruded fixed blocks, the problem of insufficient applicability of existing equipment to aluminum profiles in different shapes is solved, and efficient bending of I-shaped and round tube aluminum profiles is achieved, which improves processing efficiency and equipment applicability.
Patent Information
- Application Number
- CN202323344217.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2033-12-08
AI Technical Summary
The existing aluminum profile bending machines have only unique applicability to aluminum profiles of different shapes, which leads to the need for different types of bending machines when processing different profiles, which increases processing cost and time and reduces processing efficiency.
An aluminum profile bending machine is designed, which adopts adjustable bending base blocks and extruded fixing blocks. Combined with cylinder drive and limit slide mechanisms, it can adapt to the bending needs of I-shaped and round tube aluminum profiles.
This aluminum profile bending machine is not only suitable for I-shaped aluminum profiles, but also for round tube aluminum profiles, which improves the applicability and functionality of the equipment, simplifies the operation process, and improves processing efficiency.
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Figure CN222568904U_ABST
Abstract
Description
Technical Field
[0001] Aluminum profiles have excellent machinability. Among various deformed aluminum alloys and cast aluminum alloys, aluminum profiles are widely used due to their excellent performance. In actual use, the aluminum profiles need to be bent according to usage requirements. For example, Publication No.: CN217912297U discloses an aluminum profile bending mechanism, which relates to the technical field of bending mechanisms and includes a box body, a rotating box is fixedly installed on one side of the box body, and a rotating frame is rotatably connected to the top of the rotating box. A first motor is installed inside the rotating box, and the output end of the first motor is transmission-connected to the rotating frame. A bending block is installed on the top of the rotating frame, an extrusion seat is slidably installed on one side of the rotating frame, and a resist block is slidably installed on one side of the extrusion seat. A mounting frame is slidably installed on one side of the upper end surface of the box body, and a movable plate is slidably sleeved on one side of the mounting frame. A pushing block is fixedly installed on one side of the movable plate. A pair of support rods are provided on the upper end surface of the box body, and a first telescopic rod is installed on one side of the rotating frame. An output end of one side of the first telescopic rod passes through the rotating frame and extends to the inside, and is fixedly connected to the bottom side of the extrusion seat. The utility model can effectively improve the continuous bending operation of aluminum profiles and has high practical value. There are many types of existing aluminum profiles, such as I-shaped or round tube-shaped, etc., and the existing aluminum profile bending machines are only applicable to aluminum profiles of different shapes, resulting in different types of bending machines being required when processing different profiles, thereby increasing the aluminum profile processing cost and time and reducing the aluminum profile processing efficiency. For this reason, we propose an aluminum profile bending machine. Background Art
[0002] Aluminum profiles have excellent machinability. Among various deformed aluminum alloys and cast aluminum alloys, aluminum profiles are widely used due to their excellent performance. In actual use, the aluminum profiles need to be bent according to usage requirements. For example, Publication No.: CN217912297U discloses an aluminum profile bending mechanism, which relates to the technical field of bending mechanisms and includes a box body, a rotating box is fixedly installed on one side of the box body, and a rotating frame is rotatably connected to the top of the rotating box. A first motor is installed inside the rotating box, and the output end of the first motor is transmission-connected to the rotating frame. A bending block is installed on the top of the rotating frame, an extrusion seat is slidably installed on one side of the rotating frame, and a resist block is slidably installed on one side of the extrusion seat. A mounting frame is slidably installed on one side of the upper end surface of the box body, and a movable plate is slidably sleeved on one side of the mounting frame. A pushing block is fixedly installed on one side of the movable plate. A pair of support rods are provided on the upper end surface of the box body, and a first telescopic rod is installed on one side of the rotating frame. An output end of one side of the first telescopic rod passes through the rotating frame and extends to the inside, and is fixedly connected to the bottom side of the extrusion seat. The utility model can effectively improve the continuous bending operation of aluminum profiles and has high practical value. There are many types of existing aluminum profiles, such as I-shaped or round tube-shaped, etc., and the existing aluminum profile bending machines are only applicable to aluminum profiles of different shapes, resulting in different types of bending machines being required when processing different profiles, thereby increasing the aluminum profile processing cost and time and reducing the aluminum profile processing efficiency. For this reason, we propose an aluminum profile bending machine. Summary of the invention
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides an aluminum profile bending machine to solve the above-mentioned problems.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum profile bending machine, including a processing table, a rotating base is fixedly installed at the corner of the processing table, a bending base block is rotatably installed on the top of the rotating base, a bending flip plate coaxial with the bending base block is rotatably connected to the rotating base, and the bending base block is in contact with the outer wall of the end side of the processing table, a transverse base plate is slidably arranged on the processing table, and a compensation mechanism is arranged on one side of the processing table corresponding to the transverse base plate, and the bending flip plate and the transverse base plate are respectively connected to an extrusion fixed block and an extrusion fixed block facing the bending base block through a cylinder. 2. The extrusion fixing block 1 and the extrusion fixing block 2 are fitted with each other, an integrated solid material protrusion is fixedly provided in the middle of the outer surface of the bending base block, and an integrated solid material protrusion is also fixedly provided in the middle of the side outer wall of the extrusion fixing block 1 and the extrusion fixing block 2 close to the bending base block. The bending base block is aligned at the same height as the extrusion fixing block 1 and the extrusion fixing block 2, and an open circular tube slot is opened in the middle of the corresponding solid material protrusion of the bending base block. The extrusion fixing block 1 and the extrusion fixing block 2 also have an open circular tube slot in the middle of the corresponding solid material protrusion, and the cross-section of the circular tube slot is an isosceles trapezoid flipped 90 degrees.
[0006] Preferably, the cross-section of the circular tube slot is semicircular.
[0007] Preferably, the length of the extrusion fixing block 2 is greater than that of the extrusion fixing block 1, the transverse moving base plate is U-shaped, and two groups of cylinders on both sides are installed on the transverse moving base plate for connecting the extrusion fixing block 2, and the fitting part of the extrusion fixing block 1 and the extrusion fixing block 2 is opposite to the middle vertical line of the bending base block.
[0008] Preferably, a limiting slide groove 1 is provided on the top outer wall of the bending flip plate and the transverse displacement base plate, and a limiting slider 1 which is integrally slidably engaged in the limiting slide groove 1 is fixed at the bottom of the extrusion fixing block 1 and the extrusion fixing block 2.
[0009] Preferably, the positioning mechanism includes two limiting sliders, two limiting slots and a positioning cylinder. A two limiting slots are provided on the top outer wall of the processing table on the side close to the bending and flipping plate. An integrated two limiting sliders that are slidably engaged in the two limiting slots are fixedly provided on the bottom outer wall of the side of the transverse moving substrate away from the bending and flipping plate. A positioning cylinder is also fixedly installed in the corresponding two limiting slots of the processing table. The piston shaft end of the positioning cylinder is fixedly connected to the side outer wall of the transverse moving substrate.
[0010] Compared with the prior art, the utility model provides an aluminum profile bending machine, which has the following beneficial effects:
[0011] 1. The aluminum profile bending machine, when bending an I-shaped aluminum profile, the I-shaped aluminum profile is horizontally placed on the solid material protrusion between the bending base block and the extrusion fixing block 1 and the extrusion fixing block 2, so that the I-shaped aluminum profile can be fixed; and when bending a round tube aluminum profile, half of the round tube aluminum profile can be first placed and clamped in the round tube clamping groove opened on the solid material protrusion on the bending base block, and then the above steps are repeated to extrude and fix the round tube aluminum profile by extrusion fixing block 1 and extrusion fixing block 2, and then the round tube aluminum profile is bent by driving the rotating base, and the round tube clamping groove is opened by the solid material protrusion on the bending base block and the solid material protrusion on the extrusion fixing block 1 and the extrusion fixing block 2, so that the aluminum profile bending machine is not only suitable for I-shaped aluminum profiles but also for round tube aluminum profiles, thereby improving the applicability and functionality of the aluminum profile bending machine and improving the convenience of operation of the aluminum profile bending machine.
[0012] 2. The aluminum profile bending machine can limit the extrusion fixed block 1 and the extrusion fixed block 2 when they are horizontally moved by slidingly engaging the limit slider 1 at the bottom of the extrusion fixed block 1 and the extrusion fixed block 2 with the bending flip plate and the limit slide groove 1 on the horizontal moving base plate, so as to ensure that there is no deflection during displacement. At the same time, the limit slider 2 at the bottom of one side of the horizontal moving base plate is slidably engaged with the limit slide groove 2, which also limits the horizontal moving base plate when it is horizontally moved to ensure that there is no deflection. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the extrusion fixing block 1 and the extrusion fixing block 2 of the utility model;
[0015] Figure 3 This is a schematic diagram of the exploded structure of the processing table of the utility model.
[0016] In the figure: 1. Processing table; 2. Rotating base; 3. Bending base block; 4. Bending flip plate; 5. Transverse base plate; 6. Re-positioning mechanism; 7. Extrusion fixing block 1; 8. Extrusion fixing block 2; 9. Solid material protrusion; 10. Round tube slot; 11. Limiting slider 1; 12. Limiting slide groove 1; 13. Limiting slider 2; 14. Limiting slide groove 2; 15. Re-positioning cylinder. Implementation
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 , an aluminum profile bending machine, comprising a processing table 1, a rotating base 2 is fixedly installed at the corner of the processing table 1, a bending base block 3 is rotatably installed on the top of the rotating base 2, a bending flip plate 4 coaxial with the bending base block 3 is rotatably connected to the rotating base 2, and the bending base block 3 is in contact with the outer wall of the end side of the processing table 1, a traverse substrate 5 is slidably arranged on the processing table 1, and a side of the processing table 1 corresponding to the traverse substrate 5 is provided with a compensation mechanism 6, the bending flip plate 4 and the traverse substrate 5 are respectively connected to an extrusion fixed block 7 and an extrusion fixed block 8 facing the bending base block 3 through a cylinder, and the extrusion fixed block 7 and the extrusion fixed block 8 are respectively connected to the bending base block 3 through a cylinder. The pressure fixing blocks 2 8 are fitted to each other, an integrated solid material protrusion 9 is fixed in the middle of the outer surface of the bending base block 3, and an integrated solid material protrusion 9 is also fixed in the middle of the side outer wall of the extrusion fixing block 1 7 and the extrusion fixing block 2 8 close to the bending base block 3. The bending base block 3 is aligned at the same height as the extrusion fixing block 1 7 and the extrusion fixing block 2 8, and an open circular tube slot 10 is opened in the middle of the corresponding solid material protrusion 9 of the bending base block 3. The extrusion fixing block 1 7 and the extrusion fixing block 2 8 also have an open circular tube slot 10 in the middle of the corresponding solid material protrusion 9, and the cross-section of the circular tube slot 10 is an isosceles trapezoid flipped 90 degrees.
[0019] The cross-section of the round tube slot 10 is semicircular. When bending the round tube aluminum profile, half of the round tube aluminum profile can be first placed and clamped in the round tube slot 10 opened by the solid material protrusion 9 on the bending base block 3, and then the round tube aluminum profile is fixed by squeezing the fixing block 1 7 and the fixing block 2 8. Then, the round tube aluminum profile is bent by driving the rotating base 2, and the round tube slot 10 is opened by the solid material protrusion 9 on the bending base block 3 and the solid material protrusion 9 on the fixing block 1 7 and the fixing block 2 8. When the round tube slot 10 is semicircular, it can directly fit the outer surface of the round tube aluminum profile, but the round tube slot 10 is an isosceles trapezoid flipped 90 degrees. The round tube aluminum profile can also be fixed by the top inclined surface and the bottom inclined surface of the round tube slot 10 being tangentially fitted with the round tube aluminum profile.
[0020] The length of the extrusion fixing block 2 8 is greater than that of the extrusion fixing block 1 7. The transverse moving base plate 5 is U-shaped, and two groups of cylinders on both sides are installed on the transverse moving base plate 5 for connecting the extrusion fixing block 2 8. The fitting part of the extrusion fixing block 1 7 and the extrusion fixing block 2 8 is opposite to the middle vertical line of the bending base block 3.
[0021] A limiting slide groove 12 is provided on the top outer wall of the bending and flipping plate 4 and the transverse base plate 5 , and a limiting slider 11 which is integrally slidably engaged in the limiting slide groove 12 is fixed to the bottom of the extrusion fixing block 1 7 and the extrusion fixing block 2 8 .
[0022] The compensation mechanism 6 includes a limiting slide block 13, a limiting slide groove 14 and a compensation cylinder 15. A limiting slide groove 14 is provided on the top outer wall of the processing table 1 on the side close to the bending and flipping plate 4. An integrated limiting slide block 13 is fixedly provided on the bottom outer wall of the side of the traverse substrate 5 away from the bending and flipping plate 4, and a compensation cylinder 15 is fixedly installed in the corresponding limiting slide groove 14 of the processing table 1. The piston shaft end of the compensation cylinder 15 is connected to the traverse substrate 5. The side outer wall is fixedly connected, and at the same time, the limiting slider 11 at the bottom of the extrusion fixing block 17 and the extrusion fixing block 2 8 is slidably engaged with the limiting slide groove 12 on the bending flip plate 4 and the transverse moving base plate 5, so that the extrusion fixing block 17 and the extrusion fixing block 2 8 can be limited when they are transversely moved to ensure that there is no deflection during displacement. At the same time, the limiting slider 2 13 at the bottom of one side of the transverse moving base plate 5 is slidably engaged with the limiting slide groove 2 14, which is also to limit the transverse moving base plate 5 when it is transversely moved to ensure that there is no deflection.
[0023] Working principle: When the I-shaped aluminum profile is bent, the I-shaped aluminum profile is first placed horizontally between the bending base block 3 and the extrusion fixing block 1 7 and the extrusion fixing block 2 8 on the same side, and the side depression of the I-shaped aluminum profile is clamped with the solid material protrusion 9 on the outer wall of the bending base block 3, and then the cylinder on the bending flip plate 4 and the horizontal movement base plate 5 are synchronously driven to drive the extrusion fixing block 1 7 and the extrusion fixing block 2 8 to move closer to the bending base block 3, and make the solid material protrusion 9 on the extrusion fixing block 1 7 and the extrusion fixing block 2 8 close to the depression on the other side of the I-shaped aluminum profile. In the process, the bending base block 3 is squeezed by the extrusion fixing block 1 7 and the extrusion fixing block 2 8 so that the I-shaped aluminum profile can be fixed, and then the rotating base 2 can be driven to drive the bending base block 3 and the bending flip plate 4 to flip, and the extrusion fixing block 1 7 on the bending flip plate 4 can cooperate with the bending base block 3 to bend the aluminum profile. At the same time, when the aluminum profile is bent as the bending base block 3 rotates, the compensation cylinder 15 is synchronously driven to push the transverse base plate 5 to move horizontally, so that the profile part fixed by the extrusion fixing block 2 8 moves forward to cooperate with the bending of the aluminum profile. At the same time, by sliding and engaging the limiting slider 11 at the bottom of the extrusion fixing block 17 and the extrusion fixing block 2 8 with the limiting slide groove 12 on the bending flip plate 4 and the transverse moving substrate 5, the extrusion fixing block 17 and the extrusion fixing block 2 8 can be limited when they move horizontally to ensure that there is no deflection during displacement. At the same time, the limiting slider 2 13 at the bottom of one side of the transverse moving substrate 5 is slidably engaged with the limiting slide groove 2 14, which can also limit the transverse moving substrate 5 when it moves horizontally to ensure that there is no deflection.
[0024] When bending the round tube aluminum profile, half of the round tube aluminum profile can be first placed and clamped in the round tube clamping groove 10 opened on the solid material protrusion 9 on the bending base block 3, and then the above steps are repeated to extrude and fix the round tube aluminum profile through the extrusion fixing block 1 7 and the extrusion fixing block 2 8. Then, the round tube aluminum profile is bent by driving the rotating base 2, and the round tube clamping groove 10 is opened through the solid material protrusion 9 on the bending base block 3 and the solid material protrusion 9 on the extrusion fixing block 1 7 and the extrusion fixing block 2 8, so that the aluminum profile bending machine is not only suitable for I-shaped aluminum profiles but also for round tube aluminum profiles, thereby improving the applicability and functionality of the aluminum profile bending machine and improving the operating convenience of the aluminum profile bending machine.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum profile bending machine, comprising a processing table (1), a rotating base (2) fixedly mounted at a corner of the processing table (1), a bending base block (3) rotatably mounted at the top of the rotating base (2), characterized in that: The rotating base (2) is rotatably connected with a bending flip plate (4) coaxial with the bending base block (3), and the bending base block (3) is in contact with the end side outer wall of the processing table (1). The processing table (1) is slidably provided with a transverse substrate (5), and a compensation mechanism (6) is provided on the processing table (1) on a side corresponding to the transverse substrate (5). The bending flip plate (4) and the transverse substrate (5) are respectively connected with an extrusion fixing block 1 (7) and an extrusion fixing block 2 (8) facing the bending base block (3) through a cylinder, and the extrusion fixing block 1 (7) and the extrusion fixing block 2 (8) are in contact with each other. A fixed portion is fixed at the middle of the outer surface of the bending base block (3). The first extrusion fixing block (7) and the second extrusion fixing block (8) are also fixedly provided with an integrated fixing material protrusion (9) at the middle of the side outer wall close to the bending base block (3); the bending base block (3) is aligned with the first extrusion fixing block (7) and the second extrusion fixing block (8) at the same height; the bending base block (3) is provided with an open circular tube clamping groove (10) at the middle of the fixing material protrusion (9); the first extrusion fixing block (7) and the second extrusion fixing block (8) are also provided with an open circular tube clamping groove (10) at the middle of the fixing material protrusion (9); the cross section of the circular tube clamping groove (10) is an isosceles trapezoid turned 90 degrees.
2. The aluminum profile bending machine according to claim 1, characterized in that: The cross section of the circular tube clamping groove (10) is semicircular.
3. The aluminum profile bending machine according to claim 1, characterized in that: The length of the second extrusion fixing block (8) is greater than that of the first extrusion fixing block (7); the transverse moving base plate (5) is in a U-shape, and two groups of cylinders located on both sides are installed on the transverse moving base plate (5) for connecting the second extrusion fixing block (8); the joint between the first extrusion fixing block (7) and the second extrusion fixing block (8) is directly opposite to the middle vertical line of the bending base block (3).
4. The aluminum profile bending machine according to claim 1, characterized in that: The top outer walls of the bending and flipping plate (4) and the transverse base plate (5) are both provided with a limiting slide groove (12), and the bottoms of the extrusion fixing block (7) and the extrusion fixing block (8) are both fixed with a limiting slider (11) which is integrally slidably engaged in the limiting slide groove (12).
5. The aluminum profile bending machine according to claim 1, characterized in that: The compensation mechanism (6) comprises a second limiting slide block (13), a second limiting slide groove (14) and a compensation cylinder (15); a second limiting slide groove (14) is provided on the top outer wall of the processing table (1) on a side close to the bending and flipping plate (4); an integrated second limiting slide block (13) is fixedly provided on the bottom outer wall of the side of the lateral moving base plate (5) away from the bending and flipping plate (4) and is slidably engaged in the second limiting slide groove (14); and a compensation cylinder (15) is also fixedly installed in the corresponding second limiting slide groove (14) of the processing table (1); and the piston shaft end of the compensation cylinder (15) is fixedly connected to the side outer wall of the lateral moving base plate (5).
Citation Information
Patent Citations
Aluminum profile bending mechanism
CN217912297U