Efficient movable full-automatic soldering machine

By using a combination of multi-conveyor systems and push rod motors in fully automatic soldering machines, the problem of disassembly of the existing soldering machine transportation board is solved, and automated transportation during the soldering process is realized, and work efficiency and production capacity are improved.

CN222569515UActive Publication Date: 2025-03-07SHENZHEN UNITED CREATIVE IND LTD
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Patent Information

Application Number
CN202421217225.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

There is only one transport board during the soldering process of the existing fully automatic soldering machine, and it needs to be disassembled after processing, resulting in wasted time and reduced efficiency.

Method used

An efficient and movable fully automatic soldering machine is designed, using a combination of the first conveyor belt, the second conveyor belt and the third conveyor belt. Through the coordination of the push rod motor, the connecting plate, the slider, the gear and the rack, the transport plate automatically moves on the conveyor belt, reducing the disassembly time and improving working efficiency.

Benefits of technology

Through the automated conveyor belt system, the disassembly time of the transport plate during the soldering process is reduced, the working efficiency is improved, and the production capacity of the solder machine is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of soldering machines, and discloses an efficient movable full-automatic soldering machine which comprises a workbench, baffles are fixedly connected to the two sides of the middle of the top of the workbench, a first conveying belt is arranged at one end of the top of the workbench, and a second conveying belt is arranged in the middle of the top of the workbench. And a third conveying belt is arranged at the other end of the top of the workbench, first servo motors are fixedly connected to the two sides of the middle of the bottom of the workbench, and rotating shafts are fixedly connected to the output ends of the first servo motors. According to the automatic tin soldering machine, firstly, through cooperation of the first conveying belt, the second conveying belt and the third conveying belt, a conveying block can be prepared to enter a working area on the first conveying belt, the second conveying belt is matched with a tin soldering gun for machining treatment, the third conveying belt can convey machined finished products to a discharging table, and the disassembly and waiting time is shortened; and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of soldering machines, in particular to a highly efficient and movable full-automatic soldering machine. Background Art

[0002] The soldering machine is a mechanical device equipped with a large transparent window, which can observe the entire welding process. It plays a very important role in product development and process curve optimization. The temperature control adopts a high-precision intuitive intelligent controller, which can program perfect curve control, precise temperature control, simple parameter setting, and easy operation. It can complete the welding of single-sided and double-sided PCB boards in all packaging forms such as CHIP, SOP, PLCC, QFP, BGA, etc. The work efficiency is extremely high. A welding machine plus a screen printing station and two workers can complete nearly 100 PCB boards of the largest size in one day, and thousands of small sizes. The soldering machine has changed the practice that the welding machine can only rely on natural cooling or pull out the PCB board for cooling outside the welding machine, making the reflow process curve more perfect and avoiding the damage of surface mount devices and welding displacement problems.

[0003] After searching, the existing Chinese patent announcement number is: CN216575957U, which provides a fully automatic soldering machine. The patent is equipped with a clamping mechanism on the fully automatic soldering machine to ensure the stability of the circuit board when the fully automatic soldering machine is soldering the circuit board. When in use, the circuit board is placed on the support table, and the cylinder is started. The cylinder drives the bottom plate to move on the internal groove, and the movement of the bottom plate drives the tooth plate to move. The movement of the tooth plate drives the gear to rotate, which ensures the stability of the movement of the bottom plate. The movement of the bottom plate drives the movement of the clamping plate, and the clamping plate clamps and fixes the circuit board. The operation is simple and convenient, thereby improving the use effect of the existing fully automatic soldering machine.

[0004] Although the above patent can make the operation of the full-automatic soldering machine simple and convenient, the above-mentioned full-automatic soldering machine still has the following problems: during the soldering process, there is only one transport plate, which needs to be disassembled after the processing is completed, thereby wasting time and reducing efficiency.

[0005] In view of the above problems, a highly efficient and movable fully automatic soldering machine is proposed. Utility Model Content

[0006] The utility model aims to provide a highly efficient and movable fully automatic soldering machine, which solves the problem of working efficiency in the background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient and movable fully automatic soldering machine, comprising a workbench, baffles are fixedly connected to both sides of the middle of the top of the workbench, a first conveyor belt is arranged at one end of the top of the workbench, a second conveyor belt is arranged in the middle of the top of the workbench, and a third conveyor belt is arranged at the other end of the top of the workbench, a first servo motor is fixedly connected to both sides of the middle of the bottom of the workbench, the output end of the first servo motor is fixedly connected to a rotating shaft, and the rotating shaft penetrates and is rotatably connected to the workbench and the baffle, a conveyor belt is arranged between the two rotating shafts, a push rod motor is fixedly connected to one side of the top of the workbench, the output end of the push rod motor is fixedly connected to a connecting plate, a rack is fixedly connected to the top inner wall of the connecting plate, a slider is slidably connected to the top of the connecting plate, a second servo motor is fixedly connected to one side of the slider, a gear is fixedly connected to the output end of the second servo motor, and the gear is meshed with the rack, an air purifier is fixedly connected to the top of the slider, and a purification component is arranged at the bottom of the air purifier.

[0008] By adopting the above technical solution, the transport plate is sent to the second conveyor belt through the first conveyor belt, and the workpiece is soldered through the cooperation between the second conveyor belt, the push rod motor, the connecting block, the slider, the gear, the rack and the soldering gun. After the processing is completed, the workpiece is taken out of the workbench through the third conveyor belt.

[0009] As a further description of the above technical solution: the purification component includes a connecting pipe, the connecting pipe is fixedly connected to the air inlet of the air purifier, and one end of the connecting pipe is fixedly connected to a suction head.

[0010] By adopting the above technical solution, harmful gases generated by soldering are purified by an air purifier.

[0011] As a further description of the above technical solution: a transport plate is arranged in the middle of the second conveyor belt, and the transport plate is slidably connected to the middle of the bottom of the workbench.

[0012] By adopting the above technical solution, the workpiece is fixed by the transport plate and transported on the workbench.

[0013] As a further description of the above technical solution: a motor protection cover is fixedly connected to one side of the sliding block.

[0014] By adopting the above technical solution, the second servo motor is protected by the motor protection cover.

[0015] As a further description of the above technical solution: a connecting rod is fixedly connected to the bottom of the sliding block, and a soldering gun is arranged at the bottom of the connecting rod.

[0016] By adopting the above technical solution, the slider and the solder gun are connected by a connecting rod, so that the solder gun moves with the slider.

[0017] As a further description of the above technical solution: one end of the workbench is fixedly connected to a discharging platform.

[0018] By adopting the above technical solution, the discharge platform can prevent congestion of the third conveyor belt.

[0019] As a further description of the above technical solution: the four corners of the bottom of the workbench are fixedly connected with pillars.

[0020] By adopting the technical solution, the stability of the workbench is supported by the pillars.

[0021] As a further description of the above technical solution: the bottom of each support column is fixedly connected with a brake wheel.

[0022] By adopting the above technical solution and installing brake wheels on the pillars, the device can be moved.

[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0024] 1. The utility model provides an efficient and movable fully automatic soldering machine. First, through the cooperation between the first conveyor belt, the second conveyor belt and the third conveyor belt, the transport block can be ready to enter the working area on the first conveyor belt, the second conveyor belt cooperates with the soldering gun for processing, and the third conveyor belt can transport the processed finished product to the discharge table, thereby reducing disassembly and waiting time, thereby improving work efficiency.

[0025] 2. The utility model provides an efficient and movable fully automatic soldering machine, which can purify the solder fume generated during soldering through the connection between the air purifier, the connecting pipe and the suction head, and can effectively remove harmful gases and particulate matter in the solder fume, improve indoor air quality, and protect the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 It is a schematic diagram of a workbench of the utility model;

[0028] Figure 3 It is a schematic diagram of the connecting plate of the utility model.

[0029] Legend:

[0030] 1. Workbench; 2. First servo motor; 3. Rotating shaft; 4. Baffle; 5. Conveyor belt; 6. First conveyor belt; 7. Second conveyor belt; 8. Third conveyor belt; 9. Push rod motor; 10. Connecting plate; 11. Rack; 12. Slider; 13. Second servo motor; 14. Gear; 15. Air purifier; 16. Connecting pipe; 17. Suction head; 18. Connecting rod; 19. Solder gun; 20. Discharging table; 21. Motor protection cover; 22. Transport plate; 23. Pillar; 24. Brake wheel. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0033] Combination Figure 1 The utility model is a highly efficient and movable fully automatic soldering machine, comprising a workbench 1, a motor protection cover 21 is fixedly connected to one side of a slider 12, a discharge platform 20 is fixedly connected to one end of the workbench 1, pillars 23 are fixedly connected to the four corners of the bottom of the workbench 1, and brake wheels 24 are fixedly connected to the bottoms of the pillars 23.

[0034] The second servo motor 13 is protected by a motor protection cover 21 , the third conveyor belt 8 is prevented from being blocked by a discharge table 20 , and the equipment is made movable by a brake wheel 24 .

[0035] Combination Figure 2 and Figure 3, baffles 4 are fixedly connected to both sides of the middle of the top of the workbench 1, a first conveyor belt 6 is arranged at one end of the top of the workbench 1, a second conveyor belt 7 is arranged at the middle of the top of the workbench 1, and a third conveyor belt 8 is arranged at the other end of the top of the workbench 1, a first servo motor 2 is fixedly connected to both sides of the middle of the bottom of the workbench 1, a rotating shaft 3 is fixedly connected to the output end of the first servo motor 2, and the rotating shaft 3 penetrates and is rotatably connected to the workbench 1 and the baffle 4, a conveyor belt 5 is arranged between the two rotating shafts 3, a push rod motor 9 is fixedly connected to one side of the top of the workbench 1, and a connecting plate 10 is fixedly connected to the output end of the push rod motor 9, and a connecting plate 10 is connected to the output end of the push rod motor 9. A rack 11 is fixedly connected to the inner wall of the top of the plate 10, a slider 12 is slidably connected to the top of the connecting plate 10, a second servo motor 13 is fixedly connected to one side of the slider 12, a gear 14 is fixedly connected to the output end of the second servo motor 13, and the gear 14 is meshed with the rack 11, an air purifier 15 is fixedly connected to the top of the slider 12, a purification component is arranged at the bottom of the air purifier 15, a transport plate 22 is arranged in the middle of the second conveyor belt 7, and the transport plate 22 is slidably connected to the middle of the bottom of the workbench 1, a connecting rod 18 is fixedly connected to the bottom of the slider 12, and a solder gun 19 is arranged at the bottom of the connecting rod 18.

[0036] Through the cooperation among the first conveyor belt 6, the second conveyor belt 7 and the third conveyor belt 8, the workpiece is moved on the workbench 1, and the output end of the second servo motor 13 drives the gear 14 to move on the rack 11, thereby driving the slider 12 to move, and the soldering gun 19 is moved by the movement of the slider 12, and the connecting plate 10 is moved up and down by the output end of the push rod motor 9. Through the cooperation of the second conveyor belt 7, the workpiece is processed, thereby reducing the waiting time of the working device and improving work efficiency.

[0037] Combination Figure 3 The purification component includes a connecting pipe 16, which is fixedly connected to the air inlet of the air purifier 15, and a suction head 17 is fixedly connected to one end of the connecting pipe 16.

[0038] Through the cooperation among the connecting pipe 16, the air purifier 15 and the suction head 17, the harmful gas in the soldering process is purified, the harmful substances are removed, and the health of the workers is protected.

[0039] Working principle: When in use, open the gas source to insert the protective gas, start the first servo motor 2, and operate the first conveyor belt 6, the second conveyor belt 7 and the third conveyor belt 8 through the output end of the first servo motor 2, fix the workpiece on the transport plate 22, and send it to the second conveyor belt 7 through the first conveyor belt 6, start the push rod motor 9 and the second servo motor 13, and through the connection between the push rod motor 9 and the connecting plate 10, the soldering gun 19 can be moved up and down, and the output end of the second servo motor 13 drives the gear 14 to move on the rack 11, so that the slider 12 drives the soldering gun 19 to move left and right, and the workpiece is moved back and forth through the second conveyor belt 7, and the workpiece is processed. During the processing, the workpiece can be prepared on the first conveyor belt 6, so that the processing equipment can reduce the waiting time, thereby improving work efficiency and production. The connecting pipe 16 and the suction head 17 are connected to the suction port of the air purifier 15, and the harmful gas produced during the soldering process can be sucked into the air purifier 15 for purification, thereby preventing the harmful gas from harming the health of the workers.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An efficient and movable fully automatic soldering machine, comprising a workbench (1), characterized in that: Baffles (4) are fixedly connected to both sides of the middle of the top of the workbench (1); a first conveyor belt (6) is arranged at one end of the top of the workbench (1); a second conveyor belt (7) is arranged at the middle of the top of the workbench (1); a third conveyor belt (8) is arranged at the other end of the top of the workbench (1); a first servo motor (2) is fixedly connected to both sides of the middle of the bottom of the workbench (1); the output ends of the first servo motor (2) are fixedly connected to a rotating shaft (3); the rotating shaft (3) penetrates and is rotatably connected to the workbench (1) and the baffle (4); a conveyor belt (5) is arranged between the two rotating shafts (3); the workbench (1) ) is fixedly connected to one side of the top of the push rod motor (9), the output end of the push rod motor (9) is fixedly connected to a connecting plate (10), the top inner wall of the connecting plate (10) is fixedly connected to a rack (11), the top of the connecting plate (10) is slidably connected to a slider (12), one side of the slider (12) is fixedly connected to a second servo motor (13), the output end of the second servo motor (13) is fixedly connected to a gear (14), and the gear (14) is meshingly connected to the rack (11), the top of the slider (12) is fixedly connected to an air purifier (15), and the bottom of the air purifier (15) is provided with a purification component.

2. The highly efficient and movable fully automatic soldering machine according to claim 1, characterized in that: The purification component comprises a connecting pipe (16), wherein the connecting pipe (16) is fixedly connected to the air inlet of the air purifier (15), and one end of the connecting pipe (16) is fixedly connected to a suction head (17).

3. The highly efficient and movable fully automatic soldering machine according to claim 1 is characterized in that: A transport plate (22) is arranged in the middle of the second conveyor belt (7), and the transport plate (22) is slidably connected to the middle of the bottom of the workbench (1).

4. The highly efficient and movable fully automatic soldering machine according to claim 1 is characterized in that: A motor protection cover (21) is fixedly connected to one side of the sliding block (12).

5. The highly efficient and movable fully automatic soldering machine according to claim 1 is characterized in that: The bottom of the sliding block (12) is fixedly connected to a connecting rod (18), and the bottom of the connecting rod (18) is provided with a soldering gun (19).

6. The highly efficient and movable fully automatic soldering machine according to claim 1, characterized in that: One end of the workbench (1) is fixedly connected to a discharging platform (20).

7. The highly efficient and movable fully automatic soldering machine according to claim 1, characterized in that: The four corners of the bottom of the workbench (1) are all fixedly connected with pillars (23).

8. The highly efficient and movable fully automatic soldering machine according to claim 7, characterized in that: The bottoms of the pillars (23) are fixedly connected with brake wheels (24).

Citation Information

Patent Citations

  • Full-automatic soldering machine

    CN216575957U