Jig without counting
By designing an injection molded product fixture that does not require points, using the combination of placement grooves, limiting projections and end components, the automatic arrangement and packaging of 50 products is achieved, which solves the problems of low efficiency, error-prone and high labor costs in the prior art, improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202323434383.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-17
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2033-12-17
AI Technical Summary
The existing injection molded product point fixtures are inefficient, prone to errors and high labor costs, resulting in inaccurate points and affecting production efficiency.
A fixture without points was designed. By setting up placement grooves, limiting projections and end components on the fixture seat, the thickness and groove orientation of the product are used to automatically arrange and pack 50 products.
It realizes that 50 products can be automatically packaged without manual points, reducing manual operations, reducing labor costs, and improving production efficiency.
Smart Images
Figure CN222571446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of counting jigs for injection molding products, in particular to a jig without counting. Background Art
[0002] The product injection molding has 4 cavities in one mold. After the sprue of a single product is separated, 50 pieces need to be manually stacked and counted into a dozen, tied with rubber bands, and then placed in turnover boxes. However, counting 50 products is inefficient and prone to errors. People often count too much or too little, and have to count again if they are not careful. Previously, it took 3 people to do the packing, but the quantity could not be guaranteed, and the labor cost was high. Utility Model Content
[0003] The utility model aims to provide a jig without counting, so as to solve the problems of easy error and high labor cost in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a jig that does not require points, including a jig seat made of bakelite, a placement groove is opened on the surface of the jig seat, and a limiting protrusion is arranged inside the placement groove, and end components are arranged at both ends of the placement groove, and the end components are used for blocking work at the two ends of the jig seat; at least two groups of components are arranged inside the placement groove, and products are placed between adjacent components and between components and corresponding end components.
[0005] Preferably, the end assembly is composed of a block slot and an end block, and the block slot is provided in two groups, and the two groups of block slots are respectively opened on the left and right sides of the interior of the placement groove.
[0006] Preferably, an end block is inserted into the block slot, and the end block is made of bakelite.
[0007] Preferably, the component is composed of a slot and a block, and the slot is opened inside the placement groove.
[0008] Preferably, a block is inserted into the slot, the block is made of bakelite, and the distance between adjacent blocks and the distance between the block and the corresponding end stopper is 50.4 mm, while the thickness of the product is 1 mm.
[0009] Preferably, a groove is provided at the bottom of the product, and the groove cooperates with the limiting protrusion.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the jig that does not require counting is provided with end components and components; the end stopper is plugged into the block slot, and the block is plugged into the slot. After installation, if packaging is required, a single product is placed between adjacent blocks or in the gap between the block and the corresponding end stopper. Since the gap is 50.4 mm, no more can be placed after 50 pieces are placed. After 50 products are placed and covered with rubber bands, they are considered a dozen, thereby realizing the counting function; the utility model utilizes the groove orientation of the product, and then utilizes the thickness of a single product to calculate the thickness of 50 products to design the jig. It is difficult to put in more than 50 pieces. The product thickness is 1 mm, and the current width is 50.4 mm with a 0.4 mm space gap to arrange. Less than 50 pieces will shake, and more than one piece cannot be inserted. In this way, there is no need to count manually, and the operation is reduced from 3 people to 1 person now; the problem of too much labor consumption due to counting the number and covering with rubber bands is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0012] Figure 2 It is a schematic diagram of the oblique structure of the utility model;
[0013] Figure 3 It is a schematic diagram of the structure of the utility model in a separated state;
[0014] Figure 4 It is a schematic diagram of the explosion structure of the utility model.
[0015] In the figure: 1, fixture seat; 2, placement groove; 21, limiting protrusion; 3, end assembly; 31, block slot; 32, end block; 4, assembly; 41, slot; 42, block; 5, product; 51, groove. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0017] The utility model provides a structure of a fixture without counting. Figure 1 as well as Figure 4 As shown, it includes a jig seat 1 made of bakelite, a placement groove 2 is opened on the surface of the jig seat 1, and a limiting protrusion 21 is set inside the placement groove 2, and end components 3 are set at both ends of the placement groove 2. The end components 3 are used for blocking the two ends of the jig seat 1. The end components 3 are composed of block slots 31 and end blocks 32. The block slots 31 are provided with two groups. The two groups of block slots 31 are respectively opened on the left and right sides of the placement groove 2. The end blocks 32 are inserted into the block slots 31. The material of the end blocks 32 is bakelite.
[0018] A single product 5 is placed between adjacent blocks 42 or between a block 42 and a corresponding end stopper 32. Since the gap is 50.4 mm, no more can be placed after 50 products 5 are placed. After 50 products 5 are placed and covered with rubber bands, they are counted as a dozen, thereby realizing the counting function.
[0019] Furthermore, if Figure 2 , Figure 3 as well as Figure 4 As shown, at least two groups of components 4 are arranged inside the placement groove 2, and products 5 are placed between adjacent components 4 and between components 4 and corresponding end components 3. The component 4 is composed of a slot 41 and a block 42. The slot 41 is opened inside the placement groove 2, and a block 42 is inserted into the slot 41. The material of the block 42 is bakelite, and the distance between adjacent blocks 42 and the distance between the block 42 and the corresponding end stop block 32 is 50.4 mm, and the thickness of the product 5 is 1 mm. A groove 51 is also opened at the bottom of the product 5, and the groove 51 cooperates with the limiting protrusion 21.
[0020] The utility model utilizes the groove 51 of the product 5 for orientation, and then utilizes the thickness of a single product 5 to calculate the thickness of 50 products to design a fixture. It is difficult to put in more than 50 pieces. The product thickness is 1 mm, and the current width is 50.4 mm with a 0.4 mm space gap for arrangement. If there are less than 50 pieces, they will shake, and if there is more than one piece, they cannot be inserted. In this way, there is no need to count manually, and the operation is reduced from 3 people at the original end assembly to 1 person now. The problem of consuming too much labor due to counting the number of pieces and putting on the rubber band is solved.
[0021] Working principle: When in use, first insert the end block 32 into the block slot 31, and insert the block 42 into the slot 41. After installation, if packaging is required, put a single product 5 into the gap between adjacent blocks 42 or between block 42 and the corresponding end block 32. Since the gap is 50.4mm, no more can be put in after 50 pieces are put in. After 50 products 5 are placed and covered with rubber bands, they are counted as a dozen, thereby realizing the counting function.
[0022] The utility model utilizes the groove 51 of the product 5 for orientation, and then utilizes the thickness of a single product 5 to calculate the thickness of 50 products to design a fixture. It is difficult to put in more than 50 pieces. The product thickness is 1 mm, and the current width is 50.4 mm with a 0.4 mm space gap for arrangement. If there are less than 50 pieces, they will shake, and if there is more than one piece, they cannot be inserted. In this way, there is no need to count manually, and the operation is reduced from 3 people to 1 person now. The problem of too much labor consumption due to counting the number and putting on the rubber band is solved.
[0023] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A jig without counting, comprising a jig seat (1) made of bakelite, characterized in that: The surface of the fixture seat (1) is provided with a placement groove (2), and a limiting protrusion (21) is arranged inside the placement groove (2). End components (3) are arranged at both left and right ends of the placement groove (2), and the end components (3) are used for blocking the two ends of the fixture seat (1); at least two groups of components (4) are arranged inside the placement groove (2), and products (5) are placed between adjacent components (4) and between components (4) and corresponding end components (3).
2. A jig without counting according to claim 1, characterized in that: The end assembly (3) is composed of a block slot (31) and an end block (32). The block slot (31) is provided in two groups, and the two groups of block slots (31) are respectively provided on the left and right sides of the interior of the placement groove (2).
3. A jig without counting according to claim 2, characterized in that: An end block (32) is inserted into the block slot (31), and the end block (32) is made of bakelite.
4. The jig without counting according to claim 1, characterized in that: The component (4) is composed of a slot (41) and a block (42), wherein the slot (41) is opened inside the placement groove (2).
5. The jig without counting according to claim 4, characterized in that: A block (42) is inserted into the slot (41), the block (42) is made of bakelite, and the distance between adjacent blocks (42) and the distance between the block (42) and the corresponding end stopper (32) are 50.4 mm, while the thickness of the product (5) is 1 mm.
6. The jig without counting according to claim 1, characterized in that: The bottom of the product (5) is also provided with a groove (51), and the groove (51) cooperates with the limiting protrusion (21).