Adjusting device applied to winding machine
By installing an adjustment device on the winding machine, using the cooperation of the detector and weight blocks to control the start and stop of the reel in real time, the problem of tight or loose material when the speed of the winding machine is not matched, and the stability and smoothness of the winding process are achieved.
Patent Information
- Application Number
- CN202421309992.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When the winding speed of existing winding machines does not match the material discharge speed, it is easy to cause the material to be tight or loose, and then break or unsmooth winding.
An adjustment device is designed, including a substrate, a guide rod, a detector and a weight block. The test piece detects the position of the weight block of the material in real time, controls the start and stop of the reel, and realizes real-time adjustment of the winding process.
It effectively avoids the problem of unsmooth material collection caused by different reel speeds, and ensures the stability and smoothness of the material during the winding process.
Smart Images

Figure CN222573798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding equipment, in particular to an adjusting device applied to a winding machine. Background Art
[0002] The main function of the winder is to roll up continuous materials, products or semi-finished products for easy transportation or storage, such as in the production of fiber rods, cloth, paper and other products.
[0003] The existing winder winds the material by rotating the reel driven by a motor. However, when the winding speed of the winder is greater than the material discharge speed, the material is easily in a taut state, resulting in breakage or poor winding. When the winding speed of the winder is low, the material is easily in a loose state, resulting in contact with the ground or mechanical parts, causing poor winding.
[0004] Therefore, improvements need to be made. Utility Model Content
[0005] The technical problem solved by the present invention is to provide an adjustment device applied to a winder in response to the defects existing in the above-mentioned prior art. Its main purpose is to add an adjustment device at the winder, perform real-time detection through the adjustment device, and then control the start and stop of the reel to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: an adjusting device applied to a winder, comprising: a winder, the winder comprising a chassis and a reel arranged on the chassis; an adjusting device, the adjusting device being arranged on one side of the winder, the adjusting device comprising a base plate, a guide rod arranged on the base plate, a detection member arranged on the guide rod and a weight block slidably arranged on the guide rod; wherein, the material is placed under the weight block and is pulled to the reel; when the material is wound too fast, the material supports the weight block to the position of the detection member, and the detection member sends a signal to drive the reel to stop; when the weight block leaves the position of the detection member, the detection member sends a signal to drive the reel.
[0007] Furthermore, the adjusting device includes a discharge plate, one end of which is connected to the upper part of the guide rod, and the other end of the discharge plate is provided with a discharge port, and a rotating shaft is arranged at the position of the discharge port; wherein the material is placed at the lower part of the weight block and discharged to the discharge port of the discharge plate.
[0008] Furthermore, it comprises a guide spring for guiding the hard material, one end of the guide spring is connected to the guide rod, and the other end of the guide spring is pulled to the discharge port of the discharge plate.
[0009] Furthermore, a limiting portion is provided on the guide rod, and the limiting portion is arranged below the weight block, and the limiting portion is used to limit the downward movement of the material.
[0010] Compared with the prior art, the beneficial effect of the utility model lies in: an adjustment device is added on the basis of the winder. When in use, the detection part on the adjustment device is used to sense the weight block. When the winding speed is fast, the material supports the weight block to the detection part, and the detection part generates a signal to drive the turntable to stop. When the weight block leaves the detection part, the detection part generates a signal to drive the turntable to rotate, thereby realizing real-time adjustment during the winding process and making the winding process smooth. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model.
[0012] Figure 2 It is a schematic diagram of the structure of the utility model.
[0013] Figure 3 It is a structural diagram of the regulating device.
[0014] Figure 4 It is a structural diagram of the regulating device.
[0015] Figure numerals: 1. Winder; 2. Chassis; 3. Reel; 4. Adjustment device; 5. Base plate; 6. Guide rod; 7. Detection component; 8. Weight block; 9. Discharge plate; 10. Rotating shaft; 11. Guide spring; 12. Limiting part. DETAILED DESCRIPTION
[0016] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0017] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features being in direct contact, or it can include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
[0018] like Figure 1-4As shown, an adjustment device 4 applied to a winder 1 is provided, comprising: a winder 1, wherein the winder 1 comprises a chassis 2 and a reel 3 arranged on the chassis 2; an adjustment device 4, wherein the adjustment device 4 is arranged on one side of the winder 1, and the adjustment device 4 comprises a base plate 5, a guide rod 6 arranged on the base plate 5, a detection member 7 arranged on the guide rod 6, and a weight block 8 slidably arranged on the guide rod 6; wherein the material is placed under the weight block 8 and pulled to the reel 3; when the material is wound too fast, the material supports the weight block 8 to the position of the detection member 7, and the detection member 7 sends a signal to drive the reel 3 to stop; when the weight block 8 leaves the position of the detection member 7, the detection member 7 sends a signal to drive the reel 3.
[0019] The chassis 2 is provided with mechanical parts such as a motor and a programmable controller (PLC). The motor is used to connect the reel 3, and the reel 3 is driven by the motor to rotate for receiving the material. The programmable controller is used to control the operation of the motor and receive the signal sent by the detection member 7. When in use, the material is placed under the weight block 8 and pulled to the position of the reel 3. Since the weight block 8 has a certain weight, under the action of gravity, there is a certain distance between the weight block 8 and the detection member 7. When the material receiving speed of the reel 3 gradually increases, the material overcomes the gravity of the weight block 8 and drives the weight block 8 to move upward on the guide rod 6. Then, when the detection member 7 detects the weight block 8, the detection member 7 sends a detection signal to the programmable controller, and the programmable controller drives the motor to stop. When the weight block 8 leaves the detection member 7, the detection member 7 sends a detection signal to the programmable controller, and the programmable controller drives the motor to receive the material, and the weight block 8 moves up and down on the guide rod 6. Through this adjustment method, the entire material receiving process can be implemented with detection feedback, effectively avoiding the problem of unsmooth material receiving caused by the speed difference of the reel 3.
[0020] like Figure 3 As shown, the adjusting device 4 includes a discharge plate 9, one end of which is connected to the upper part of the guide rod 6, and the other end of the discharge plate 9 is provided with a discharge port, and a rotating shaft 10 is arranged at the position of the discharge port; wherein the material is placed at the lower part of the weight block 8 and discharged to the discharge port of the discharge plate 9.
[0021] Since there is a certain distance between the adjusting device 4 and the winder 1, a discharge plate 9 is provided on the adjusting device 4 for supporting the material in the middle. When in use, the material is placed in sequence on the lower part of the weight block 8, and the material is pulled to the discharge port of the discharge plate 9. The rotating shaft 10 of the discharge port supports the material, and then the material is pulled to the reel 3 for winding.
[0022] like Figure 3-4As shown, the utility model further includes a guide spring 11 for guiding hard materials, one end of the guide spring 11 is connected to the guide rod 6 , and the other end of the guide spring 11 is pulled to the discharge port of the discharge plate 9 .
[0023] In view of the fact that some hard materials need to be rolled up during the material collection process, a guide spring 11 is set at the discharge port of the discharge plate 9. The guide spring 11 has a certain elastic effect. When in use, the hard material passes through the weight block 8, and the hard material is placed on the upper part of the guide spring 11, and the guide spring 11 forms a support for the hard material.
[0024] like Figure 3-4 As shown, the guide rod 6 is provided with a limiting portion 12, and the limiting portion 12 is arranged below the weight block 8, and the limiting portion 12 is used to limit the downward movement of the material.
[0025] In order to prevent the material from moving down to the base plate 5 under the gravity of the weight block 8, a limit portion 12 is provided on the guide rod 6, so that when the material collection speed is slow, the material is prevented from continuing to move down due to the action of the limit portion 12.
[0026] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An adjusting device for a winding machine, characterized in that: include: A winder, the winder comprising a chassis and a reel arranged on the chassis; An adjusting device is arranged on one side of the winder, and the adjusting device includes a base plate, a guide rod arranged on the base plate, a detection member arranged on the guide rod, and a weight block slidably arranged on the guide rod; wherein, the material is placed under the weight block and pulled to the reel; when the material is wound too fast, the material supports the weight block to the position of the detection member, and the detection member sends a signal to drive the reel to stop; when the weight block leaves the position of the detection member, the detection member sends a signal to drive the reel.
2. The adjusting device for a winder according to claim 1, characterized in that: The adjusting device comprises a discharge plate, one end of which is connected to the upper part of the guide rod, and the other end of which is provided with a discharge port, and a rotating shaft is arranged at the position of the discharge port; wherein the material is placed at the lower part of the weight block and discharged to the discharge port of the discharge plate.
3. The adjusting device applied to the winder according to claim 2, characterized in that: It comprises a guide spring for guiding hard materials, one end of which is connected to the guide rod, and the other end of which is pulled to the discharge port of the discharge plate.
4. The adjusting device for a winder according to claim 1, characterized in that: The guide rod is provided with a limiting portion, the limiting portion is arranged below the weight block, and the limiting portion is used to limit the downward movement of the material.