Production line for extracting foil processing

By designing a production line for extraction foil processing that includes cutting and folding history, discharge tape and partition plate, the problem of easy dispersion and pouring at the beginning of the extraction foil is solved, and the automatic finishing and compaction of the extraction foil is realized, and the finishing efficiency and consistency are improved.

CN222573861UActive Publication Date: 2025-03-07ZHUOZHOU HAOYUAN FOIL IND
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Patent Information

Application Number
CN202420605109.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-07
Estimated Expiration
2034-03-27

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  • Figure CN222573861U_ABST
    Figure CN222573861U_ABST
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Abstract

The utility model relates to the technical field of aluminum foil processing equipment, and provides a production line for extracting foil processing, which comprises a cutting and folding machine used for processing aluminum foil into extracting foil; the discharging belt is arranged at the output end of the cutting and folding machine, the discharging belt circularly slides relative to the cutting and folding machine, and the discharging belt is used for bearing the extraction foil; the partition plate moves along with the discharging belt, and the partition plate abuts against the starting end of the extraction foil; by means of the technical scheme, the problem that in the related technology, the starting end of the folded extraction foil is prone to scattering and toppling, and consequently labor hours are consumed for manual rearrangement is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum foil processing equipment, and specifically to a production line for extracting foil processing. Background Art

[0002] Aluminum foil is a hot stamping material that is directly rolled into thin sheets using metal aluminum. Its hot stamping effect is similar to that of pure silver foil, so it is also called fake silver foil. In order to facilitate the use of aluminum foil, it is usually cut into small finished products in advance, and then the small finished products are folded and stored to form a draw foil for subsequent use. Generally, the draw foil is distributed horizontally after folding, and the draw foil at the edge is easy to spread and fall, requiring staff to manually collect and organize it. The process is time-consuming and labor-intensive, and the consistency of manual organization is poor, so it is necessary to improve and optimize the existing technology. Utility Model Content

[0003] The utility model provides a production line for processing extraction foil, which solves the problem in the related art that the starting end of the folded extraction foil is easy to spread and fall, resulting in manual re-arrangement and time-consuming work.

[0004] The technical solution of the utility model is as follows:

[0005] A production line for extracting foil, comprising:

[0006] A cutting and folding machine, the cutting and folding machine having an output end; the cutting and folding machine is used to process the aluminum foil into the extraction foil;

[0007] A discharging belt, the discharging belt is arranged below the output end, the discharging belt is used for cyclically conveying the extraction foil, and the discharging belt is used for carrying the extraction foil;

[0008] A partition plate is provided on the discharge belt, and is used for contacting with the starting end of the extraction foil.

[0009] As a further technical solution, a compacting unit is also included, and the compacting unit includes:

[0010] A base frame, the base frame is arranged on one side of the cutting and folding machine; the discharge belt is located between the cutting and folding machine and the base frame;

[0011] A pressing plate is slidably arranged on the base frame, and a gap between the pressing plate and the base frame is used for placing the extraction foil.

[0012] As a further technical solution, a transfer unit is also included, and the transfer unit includes:

[0013] A transfer rack, the transfer rack being arranged on one side of the cutting and folding machine;

[0014] A mechanical arm, the mechanical arm is rotatably arranged on the transfer frame;

[0015] A clamping frame, the clamping frame is rotatably arranged relative to the mechanical arm;

[0016] A clamping plate is slidably arranged on the clamping frame, and the clamping plate is used to clamp the extraction foil.

[0017] As a further technical solution, the mechanical arm comprises:

[0018] A base 1, wherein the base 1 is rotatably disposed on the transfer frame;

[0019] A support arm 1, wherein the support arm 1 is rotatably disposed on the base 1;

[0020] A rotation driver 1, wherein the rotation driver 1 is disposed on the base 1, and the power output by the rotation driver 1 is used to drive the support arm 1 to rotate;

[0021] An adapter 1, wherein the adapter 1 is rotatably disposed on the support arm 1;

[0022] A second support arm, the second support arm being rotatably disposed on the first adapter;

[0023] A second rotation driver, wherein the second rotation driver is arranged on the first adapter, and the power output by the second rotation driver is used to drive the second support arm to rotate;

[0024] A second adapter, wherein the second adapter is rotatably disposed on the second support arm, and the clamping frame is rotatably disposed on the second adapter;

[0025] A rotation driver three, wherein the rotation driver three is arranged on the adapter two, and the power output by the rotation driver three is used to drive the adapter two to rotate.

[0026] As a further technical solution, it also includes:

[0027] An intermediate conveyor belt is arranged on one side of the base frame, and is used for receiving and conveying the compacted extraction foil.

[0028] As a further technical solution, it also includes:

[0029] An outer box conveyor belt is arranged on one side of the middle conveyor belt, and is used for conveying the box body packaging the extraction foil.

[0030] As a further technical solution, a packaging unit is also included, and the packaging unit includes:

[0031] A packing conveyor belt, the packing conveyor belt is arranged on one side of the middle conveyor belt, and the packing conveyor belt is used to convey the box body containing the extraction foil;

[0032] A glue coating member, which is arranged on one side of the packaging conveyor belt and is used to apply glue to the box body;

[0033] A horizontal frame, wherein the horizontal frame is arranged above the packaging conveyor belt;

[0034] A limit plate is slidably arranged on the horizontal frame.

[0035] As a further technical solution, the packaging unit further includes:

[0036] Side guide rods, the number of the side guide rods is several, and the several side guide rods are respectively arranged on both sides of the packaging conveyor belt.

[0037] As a further technical solution, the packaging unit further includes:

[0038] A box sealing member is slidably arranged on the cross frame and is used to press the side edge of the box body.

[0039] As a further technical solution, the packaging unit further includes:

[0040] An upper pressing piece, the upper pressing piece is slidably arranged on the horizontal frame, and the upper pressing piece is used to abut against the upper end surface of the box body;

[0041] A spring is arranged on the cross frame, and two ends of the spring act on the cross frame and the upper pressing piece respectively.

[0042] The working principle and beneficial effects of the utility model are:

[0043] In the utility model, the production line includes a cutting and folding machine, a discharging belt and a partition plate, and further includes a compacting unit and a transfer unit; the compacting unit includes a base frame and a compacting plate; the transfer unit includes a transfer frame, a mechanical arm, a clamping frame and a clamping plate; wherein the mechanical arm includes a base 1, a support arm 1, a rotating driver 1, a switching head 1, a support arm 2, a rotating driver 2, a switching head 2 and a rotating driver 3; when working, the aluminum foil is conveyed to the feed port of the cutting and folding machine, and the cutting and folding machine uses a device with cutting and folding functions in the prior art; the aluminum foil is processed by the cutting and folding machine to obtain extraction foil, and the extraction foil is in stacks, and each stack of extraction foil is composed of a plurality of small aluminum foils placed vertically and cross-stacked, and each stack of extraction foil is in a flat state as a whole; the partition plate is placed on On the discharge belt, the extraction foil coming out of the cutting and folding machine is in extrusion contact with the partition plate. With the help of the extrusion support of the partition plate, the small aluminum foil placed vertically is prevented from falling over. Following the production speed of the extraction foil, the discharge belt and the partition plate gradually move slowly to ensure that the partition plate and the small aluminum foil at the starting end of each stack of extraction foil are in an extrusion state; when the small aluminum foil accumulates to a certain amount, a stack of extraction foil is formed, and a new partition plate is placed behind this stack of extraction foil. At the same time, the second partition plate can be used to receive the small aluminum foil newly produced by the cutting and folding machine; with the help of the partition plate placed at the end of the handover, the processing and stacking of the extraction foil is completed, and at the same time, the small aluminum foil at the starting position and the end position of each stack of extraction foil can be effectively prevented from falling over, which increases the difficulty and workload of subsequent manual sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0045] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0046] Figure 2 It is a structural schematic diagram of the transfer unit of the utility model;

[0047] Figure 3 It is a structural schematic diagram of the packaging unit of the utility model;

[0048] In the figure: 1. cutting and folding machine, 2. extraction foil, 3. discharge belt, 4. partition plate, 5. compacting unit, 51. base frame, 52. compacting plate, 6. transfer unit, 61. transfer frame, 62. mechanical arm, 63. clamping frame, 64. clamping plate, 621. base one, 622. support arm one, 623. rotation drive one, 624. adapter one, 625. support arm two, 626. rotation drive two, 627. adapter two, 628. rotation drive three, 71. intermediate conveyor belt, 72. outer box conveyor belt, 8. packaging unit, 81. packaging conveyor belt, 82. glue coating part, 83. cross frame, 84. limit plate, 85. side guide rod, 86. sealing part, 87. upper pressure part, 88. spring. DETAILED DESCRIPTION

[0049] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0050] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0051] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0052] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0053] Embodiment 1

[0054] Reference Figure 1~Figure 2 , which is the first embodiment of the utility model, proposes a production line for extracting foil processing.

[0055] In this embodiment, the production line includes a cutting and folding machine 1, a discharge belt 3 and a partition plate 4, and further includes a compacting unit 5 and a transfer unit 6; the compacting unit 5 includes a base 51 and a compacting plate 52; the transfer unit 6 includes a transfer frame 61, a mechanical arm 62, a clamping frame 63 and a clamping plate 64; wherein the mechanical arm 62 includes a base 1 621, a support arm 1 622, a rotation driver 1 623, an adapter 1 624, a support arm 2 625, a rotation driver 2 626, an adapter 2 627 and a rotation driver 3 628; when working, the aluminum foil is conveyed to the feed port of the cutting and folding machine 1, and the cutting and folding machine 1 uses a device with cutting and folding functions in the prior art; after the aluminum foil is processed by the cutting and folding machine 1, an extraction foil 2 is obtained, and the extraction foil 2 is in stacks, and each stack of the extraction foil 2 is composed of a plurality of small aluminum foils placed vertically and cross-stacked, and each stack of the extraction foil 2 is in a lying state as a whole; the partition board 4 is placed on the discharge belt 3, and the extraction foil 2 coming out of the cutting and folding machine 1 is in compression contact with the partition board 4. With the help of the compression support of the partition board 4, the small aluminum foil placed vertically is prevented from falling over. Following the production speed of the extraction foil 2, the discharge belt 3 and the partition board 4 gradually move slowly to ensure that the partition board 4 and the small aluminum foil at the starting end of each stack of extraction foil 2 are in an extruded state; when the small aluminum foil accumulates to a certain amount, a stack of extraction foil 2 is formed, and a new partition board 4 is placed behind this stack of extraction foil 2, and at the same time, the second partition board 4 can be used to receive the small aluminum foil newly produced by the cutting and folding machine 1; with the help of the partition board 4 placed for handover, the processing and stacking operation of the extraction foil 2 is completed, and at the same time, the small aluminum foil at the starting position and the end position of each stack of extraction foil 2 can be effectively prevented from falling over, reducing the difficulty and workload of subsequent manual sorting.

[0056] When the extraction foil 2 is produced in piles, the mechanical arm 62 is started with the help of an external controller, and the stack of extraction foil 2 between the two partition plates 4 is transferred to the bottom frame 51 with the help of the mechanical arm 62. The compacting plate 52 is located above the extraction foil 2. At this time, the extraction foil 2 is placed vertically, and the small aluminum foils are placed horizontally. Then, the compacting plate 52 is driven by the power provided by the external hydraulic station to approach and squeeze the extraction foil 2, so as to compact the extraction foil 2, reduce the space occupied by the extraction foil 2, and facilitate the subsequent packaging operation of the extraction foil 2.

[0057] The rotary drive 1 623, the rotary drive 2 626 and the rotary drive 3 628 are all devices that can provide rotary output in the prior art, such as motors, hydraulic motors, etc. In this embodiment, they are preferably electrically driven motors; the specific working process of the mechanical arm 62 is as follows: the rotary drive 1 623, the rotary drive 2 626 and the rotary drive 3 628 are respectively started with the help of an external power source; wherein the rotary drive 1 drives the support arm 1 622 to rotate, the rotary drive 2 626 is used to drive the support arm 2 625 to rotate, and the rotary drive 3 628 is used to drive the support arm 1 622 to rotate. Actuator 3 628 drives adapter 2 627 to rotate, and adapter 1 624 rotates with the help of the motor built in arm 1 622. With the help of the rotation of arm 1 622, arm 2 625, adapter 1 624, and adapter 2 627, the position of clamping frame 63 is adjusted until clamping frame 63 is located above the discharge belt 3; the number of clamping plates 64 is preferably two, and the gap between the two clamping plates 64 is used to place a stack of extraction foil 2; the staff can manually place a stack of extraction foil 2 between the two partition plates 4 between the two clamping plates Between the holding plates 64, two cylinders are arranged on the clamping frame 63, and the two cylinders are used to drive the clamping plates 64 to slide; then, under the action of the cylinders, the two clamping plates 64 gradually approach and clamp the extraction foil 2; then, the second adapter 627 is driven to rotate by the rotating driver 3 628 until the clamping frame 63 rotates 90 degrees; then, the first support arm 622 and the second support arm 625 are driven to adjust their positions by the rotating driver 1 623 and the rotating driver 2 626 respectively, and the adapter 1 62 is combined with the rotating driver 2 627 to adjust the positions of the two support arms 622 and 625. 4 rotates to move the clamping frame 63 between the compacting plate 52 and the base frame 51; at this time, one clamping plate 64 is in a state of conflict with the upper end surface of the base frame 51; then, the compacting plate 52 slides downward to squeeze the other clamping plate 64, and under the squeezing action of the compacting plate 52, the two clamping plates 64 gradually approach each other and compact the extraction foil 2; at this time, the compaction of the extraction foil 2 is completed, and then the compacting plate 52 returns to the initial position to wait for the next compaction operation; during the compaction process, the cylinder will move synchronously with the corresponding clamping plate 64.

[0058] Embodiment 2

[0059] Reference Figure 1~Figure 3 , which is the second embodiment of the utility model, and this embodiment is different from the first embodiment in that:

[0060] Compared with the first embodiment, the production line includes a cutting and folding machine 1, a discharge belt 3, a partition plate 4, a compacting unit 5 and a transfer unit 6; an intermediate conveyor belt 71, an outer box conveyor belt 72 and a packaging unit 8 are further added; the compacting unit 5 includes a base frame 51 and a compacting plate 52; the transfer unit 6 includes a transfer frame 61, a mechanical arm 62, a clamping frame 63 and a clamping plate 64; the packaging unit 8 includes a packaging conveyor belt 81, a glue coating member 82, a cross frame 83, a limit plate 84, a side guide rod 85, a sealing member 86, an upper pressure member 87 and a spring 88; when working, the extraction foil 2 produced by the cutting and folding machine 1 is cut and folded, and the outer box conveyor belt 72 is further added. The packing unit 8 includes a packing conveyor belt 81, a glue coating member 82, a cross frame 83, a limit plate 84, a side guide rod 85, a sealing member 86, an upper pressure member 87 and a spring 88. Under the action of the outer box conveyor belt 72, the box body for packaging gradually approaches the extraction foil 2 transported on the intermediate conveyor belt 71; then, with the help of manual or prior art equipment that can complete the loading of the extraction foil 2, in this embodiment, the compacted extraction foil 2 is loaded into the box body manually, and then the box body with the extraction foil 2 is placed on the packaging conveyor belt 81, and the packaging conveyor belt 81 transports these box bodies to the bottom of the horizontal frame 83. During the process, the side guide rod 85 is used to guide the box body to ensure the stability and consistency of the conveying direction; the position of the box body is limited and fixed by the sliding of the limit plate 84; when the packaging conveyor belt 81 moves with the box body, it passes through the glue coating member 82, and the glue coating member 82 uses a device that can apply glue in the prior art, and the glue coating member 82 applies the glue to both sides of the box body; the box body continues to move and gradually approaches the bottom of the upper pressing member 87, and then the upper end surface of the box body is squeezed and contacted with the lower section of the upper pressing member 87, and under the action of the upper pressing member 87 and the spring 88, the stability of the upper end surface of the box body is ensured until the box body is squeezed and contacted with the limit plate 84; then Under the action of the external power source, the sealing member 86 slides toward the two sides of the box body until the sealing member 86 is squeezed and contacted with the side paper edges opened on both sides of the box body. Under the squeezing action of the sealing member 86, the side paper edges are folded downward and come into contact with the smeared glue. With the help of the squeezing of the sealing member 86, the adhesion between the toilet paper edge and the box body is compacted. At this time, the squeezing of the upper pressure plate on the upper end surface of the box body can effectively prevent the box body from deforming upward, thereby ensuring the smooth operation of the sealing member 86. Then the limit plate 84 slides upward to cancel the limit on the box body. Under the action of the packaging conveyor belt 81, the box body continues to slide forward, ready to enter the next step of the process.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A production line for extracting foil, characterized in that: include: A cutting and folding machine (1), the cutting and folding machine (1) having an output end; the cutting and folding machine (1) is used to process the aluminum foil into the extraction foil (2); A discharge belt (3), the discharge belt (3) being arranged below the output end, the discharge belt (3) being used for cyclically conveying the extraction foil (2), the discharge belt (3) being used for carrying the extraction foil (2); A partition plate (4), wherein the partition plate (4) is arranged on the discharge belt (3), and the partition plate (4) is used to abut against the starting end of the extraction foil (2).

2. A production line for extracting foil according to claim 1, characterized in that: It also includes a compacting unit (5), wherein the compacting unit (5) includes: A bottom frame (51), the bottom frame (51) being arranged on one side of the cutting and folding machine (1); the discharge belt (3) being located between the cutting and folding machine (1) and the bottom frame (51); A pressing plate (52), the pressing plate (52) is slidably arranged on the base frame (51), and the gap between the pressing plate (52) and the base frame (51) is used to place the extraction foil (2).

3. A production line for extracting foil according to claim 2, characterized in that: It also includes a transfer unit (6), wherein the transfer unit (6) includes: A transfer frame (61), the transfer frame (61) being arranged on one side of the cutting and folding machine (1); A mechanical arm (62), the mechanical arm (62) being rotatably disposed on the transfer frame (61); a clamping frame (63), the clamping frame (63) being rotatably arranged relative to the mechanical arm (62); A clamping plate (64), wherein the clamping plate (64) is slidably arranged on the clamping frame (63), and the clamping plate (64) is used to clamp the extraction foil (2).

4. A production line for extracting foil according to claim 3, characterized in that: The mechanical arm (62) comprises: A base 1 (621), the base 1 (621) being rotatably disposed on the transfer frame (61); Support arm one (622), the support arm one (622) being rotatably disposed on the base one (621); A rotation driver (623), wherein the rotation driver (623) is disposed on the base (621), and the power output by the rotation driver (623) is used to drive the support arm (622) to rotate; An adapter 1 (624), the adapter 1 (624) being rotatably disposed on the support arm 1 (622); A second support arm (625), the second support arm (625) being rotatably disposed on the first adapter (624); A second rotation driver (626), wherein the second rotation driver (626) is disposed on the first adapter (624), and the power output by the second rotation driver (626) is used to drive the second support arm (625) to rotate; A second adapter (627), the second adapter (627) being rotatably disposed on the second support arm (625), and the clamping frame (63) being rotatably disposed on the second adapter (627); A rotation driver three (628), wherein the rotation driver three (628) is arranged on the adapter two (627), and the power output by the rotation driver three (628) is used to drive the adapter two (627) to rotate.

5. A production line for extracting foil according to claim 3, characterized in that: Also includes: An intermediate conveyor belt (71), wherein the intermediate conveyor belt (71) is arranged on one side of the base frame (51), and the intermediate conveyor belt (71) is used to receive and convey the compacted extraction foil (2).

6. A production line for extracting foil according to claim 5, characterized in that: Also includes: An outer box conveyor belt (72), wherein the outer box conveyor belt (72) is arranged on one side of the middle conveyor belt (71), and the outer box conveyor belt (72) is used to convey a box body packaging the extraction foil (2).

7. A production line for extracting foil according to claim 6, characterized in that: It also includes a packaging unit (8), wherein the packaging unit (8) includes: a packing conveyor belt (81), the packing conveyor belt (81) being arranged on one side of the intermediate conveyor belt (71), the packing conveyor belt (81) being used to convey the box body containing the extraction foil (2); a glue coating member (82), the glue coating member (82) being arranged on one side of the packaging conveyor belt (81), and the glue coating member (82) being used to apply glue liquid to the box body; a horizontal frame (83), the horizontal frame (83) being arranged above the packaging conveyor belt (81); A limit plate (84), the limit plate (84) being slidably disposed up and down on the horizontal frame (83).

8. A production line for extracting foil according to claim 7, characterized in that: The packaging unit (8) further comprises: Side guide rods (85), the number of the side guide rods (85) is multiple, and the multiple side guide rods (85) are respectively arranged on both sides of the packaging conveyor belt (81).

9. A production line for extracting foil according to claim 7, characterized in that: The packaging unit (8) further comprises: A box sealing member (86), the box sealing member (86) being slidably disposed on the cross frame (83), the box sealing member (86) being used to press the side edge of the box body.

10. A production line for extracting foil according to claim 7, characterized in that: The packaging unit (8) further comprises: an upper pressing piece (87), the upper pressing piece (87) being slidably disposed on the cross frame (83), the upper pressing piece (87) being used to abut against the upper end surface of the box body; A spring (88), wherein the spring (88) is arranged on the cross frame (83), and two ends of the spring (88) act on the cross frame (83) and the upper pressing member (87) respectively.