Special-shaped product detection device

Abstract

The utility model discloses a special-shaped product detection device, and the device comprises a pedestal which is disposed along the extension direction of an operation platform; the device comprises a base, a posture adjusting mechanism located at the top of the base, a collector installed on the posture adjusting mechanism, a marker located on one side of the collector, and a positioner, an early warning device and a control module which are installed on the collector and the marker respectively. The collector provided by the utility model performs scanning detection on the special-shaped product, and the posture adjusting mechanism drives the collector to move, so that all-directional scanning detection on the special-shaped product is realized; the positioner obtains position information of the collector and the marker in real time, the control module judges whether the position information is abnormal or not according to a scanning result fed back by the collector, if yes, the control module controls the early warning device to give an alarm, and the position of the marker is adjusted according to the real-time positions, fed back by the positioner, of the collector and the marker. Therefore, the marker can mark the abnormal position. Therefore, the abnormal position can be accurately found out.

Description

Technical Field

[0001] The present application relates to a device for detecting special-shaped products, and belongs to the technical field of vacuum infusion. Background Art

[0002] Due to their special shapes, special-shaped products are often manufactured using the vacuum infusion molding process. During the vacuum infusion molding process, air leakage will cause the product to have a penetrating whitening quality problem. Therefore, it is necessary to detect whether there is air leakage during the vacuum infusion process so as to take remedial measures in time.

[0003] At present, the industry mainly uses mechanical or digital vacuum gauges to monitor the pressure fluctuations of the exhaust pipeline to detect whether leakage occurs and verify the vacuum effect. However, the defect of this method is that it is impossible to accurately find the abnormal points of special-shaped products during the molding process. Utility Model Content

[0004] In view of this, the present application provides a device for detecting irregular products, which is used to solve the problem that the existing device for detecting irregular products cannot accurately find abnormal points of irregular products during the molding process. The specific solution is:

[0005] A device for detecting special-shaped products, the device being located on one side of an operating table, and comprising:

[0006] A base is arranged along the extension direction of the operating table;

[0007] A posture adjustment mechanism, located on the top of the base, moves along the extension direction of the base;

[0008] A collector is installed at one end of the posture adjustment mechanism away from the base. The collector is installed on the posture adjustment mechanism. The collector can rotate in the horizontal direction and the vertical direction to collect whether there is any abnormality in the molding process of the special-shaped product;

[0009] A marker, located at one side of the collector and installed together with the collector at one end of the posture adjustment mechanism away from the base, the marker being rotatable in the horizontal direction and the vertical direction to mark the abnormal part;

[0010] Locators are installed on the collector and the marker respectively;

[0011] Early warning device;

[0012] The control module is respectively connected to the posture adjustment mechanism, the collector, the marker, the locator and the early warning device.

[0013] Preferably, the posture adjustment mechanism comprises a longitudinal adjustment mechanism, a vertical adjustment mechanism and a lateral adjustment mechanism which are arranged in sequence from bottom to top:

[0014] The longitudinal adjustment mechanism is movably mounted on the base and moves along the extension direction of the base;

[0015] The bottom end of the vertical adjustment mechanism is mounted on the longitudinal adjustment mechanism;

[0016] One end of the lateral adjustment mechanism is movably connected to the top end of the vertical adjustment mechanism and rotates along the connection to adjust the angle between the lateral adjustment mechanism and the vertical adjustment mechanism, and the other end of the lateral adjustment mechanism faces the operating table;

[0017] The collector and the marker are respectively installed at the bottom of one end of the lateral adjustment mechanism facing the operating table.

[0018] Preferably, a mounting plate is provided between the collector and the marker and the lateral adjustment mechanism;

[0019] The mounting plate is rotatably connected to the bottom of the lateral adjustment mechanism;

[0020] The collector and the marker are installed side by side on the top of the installation plate;

[0021] Preferably, a pan-tilt platform is respectively arranged between the collector and the marker and the installation disk; the pan-tilt platform is fixedly connected to the bottom of the installation disk, and the controller of the pan-tilt platform is respectively connected to the control module.

[0022] The collector and the marker are respectively installed on the pan-tilt platform.

[0023] Preferably, the longitudinal adjustment mechanism comprises a first driving motor, a transmission screw and a guide rod arranged along the extension direction of the operating table, and a mounting seat arranged on the transmission screw and the guide rod;

[0024] The first drive motor is installed at one end of the base, the transmission end of the first drive faces the other end of the base, and the first drive motor is electrically connected to the control module;

[0025] The transmission screw and the guide rod respectively penetrate the mounting seat;

[0026] The two ends of the guide rod are rotatably connected to the two ends of the base respectively;

[0027] The transmission screw is provided with a mounting seat, one end of the transmission screw is rotatably connected to one end of the base, and the other end of the transmission screw is mounted with the output end of the first driving motor;

[0028] The mounting seat is threadedly connected to the transmission screw rod, and the mounting seat is slidably connected to the guide rod.

[0029] Preferably, the lateral adjustment mechanism and the vertical adjustment mechanism are hydraulic telescopic rods respectively;

[0030] The controllers of the lateral adjustment mechanism and the vertical adjustment mechanism are respectively connected to the control module.

[0031] Preferably, an angle adjustment member is provided between the lateral adjustment mechanism and the vertical adjustment mechanism;

[0032] The angle adjustment member includes a second driving motor and a first rotating shaft;

[0033] One end of the lateral adjustment mechanism connected to the vertical adjustment mechanism is respectively provided with a connection protrusion and a connection groove;

[0034] The second driving motor is vertically installed on the outer side of the connecting slot, and the output end of the second driving motor is arranged toward the connecting slot;

[0035] The connecting protrusion is fixedly connected to an opposite end of the lateral adjustment mechanism or the vertical adjustment mechanism, and the connecting protrusion is located in the connecting groove;

[0036] The first rotating shaft passes through the connecting protrusion and is fixedly connected to the connecting protrusion, one end of the first rotating shaft is connected to a groove wall of the connecting groove, the other end of the first rotating shaft passes through another groove wall of the connecting groove and is connected to the output end of the second driving motor, and the two ends of the first rotating shaft are respectively rotatably connected to the groove walls of the connecting groove.

[0037] The beneficial effects of this application include:

[0038] The collector provided by the present application performs scanning detection on the special-shaped products to timely discover abnormal situations. By installing the collector on the posture adjustment mechanism, the collector is driven to move by the posture adjustment mechanism to realize all-round scanning detection of special-shaped products; the locator obtains the position information of the collector and the marker in real time, and the control module determines whether it is abnormal according to the scanning result fed back by the collector. If it is abnormal, the control module controls the early warning device to alarm, and adjusts the position of the marker according to the real-time position of the collector and the marker fed back by the locator, so that the marker can mark the abnormal place. Thus, the abnormal place can be accurately found. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 This is a schematic diagram of the structure of a device for detecting special-shaped products in one embodiment of the present application.

[0040] Figure 2 This is a schematic diagram of the structure of a longitudinal adjustment mechanism in a device for detecting special-shaped products in one embodiment of the present application;

[0041] Figure 3This is a schematic structural diagram of a lateral adjustment mechanism and a vertical adjustment mechanism in a device for detecting special-shaped products in one embodiment of the present application.

[0042] List of parts and reference numerals:

[0043] 1. Base; 2. Vertical adjustment mechanism; 3. Second drive motor; 4. Horizontal adjustment mechanism; 5. Mounting plate; 6. Third drive motor; 7. First pan-tilt head; 8. Collector; 9. Marker; 10. Second pan-tilt head; 11. First drive motor; 12. Mounting seat; 13. Guide rod; 14. Transmission screw; 15. First positioner; 16. Second positioner; 17. Connecting protrusion; 18. First rotating shaft; 19. Connecting groove. DETAILED DESCRIPTION

[0044] The present application is described in detail below with reference to embodiments, but the present application is not limited to these embodiments.

[0045] According to the attached Figure 1-3 A device for detecting irregular-shaped products is shown, the device is located on one side of an operating table, and the irregular-shaped product is placed on the operating table. The device comprises:

[0046] The base 1 is arranged along the extension direction of the operating table. In the present application, a mounting groove is arranged on the top of the base 1, wherein the length of the mounting groove is not less than the length of the operating table;

[0047] A posture adjustment mechanism, located on the top of the base 1, moves along the extension direction of the base 1;

[0048] A collector 8 is installed at one end of the posture adjustment mechanism away from the base 1. The collector 8 is installed on the posture adjustment mechanism. The collector can rotate in the horizontal direction and the vertical direction to collect whether there is any abnormality in the molding process of the special-shaped product;

[0049] A marker 9 is located on one side of the collector and is installed together with the collector at one end of the posture adjustment mechanism away from the base 1. The marker 9 can rotate in the horizontal direction and the vertical direction to mark the abnormal part;

[0050] Locators, respectively mounted on the collector 8 and the marker 9;

[0051] Early warning device;

[0052] The control module is respectively connected to the posture adjustment mechanism, the collector 8, the marker 9, the locator and the early warning device.

[0053] In this application, the collector 8 is an infrared thermal imager, and its specifications or models are: German Optris optrisPI400i;

[0054] The early warning device is an audible and visual alarm, and its specification or model is: SF30;

[0055] The control module is a programmable controller, and its specifications or models are: SIMATIC digital quantity module 6ES7223-1BL32-0XB0 small programmable controller S7-1200;

[0056] The locator is a GPS locator, and its specifications or models are: g 12 ;

[0057] The marker 9 is a laser pointer, and its specification or model is: kl-21-2864;

[0058] During the vacuum infusion molding and post-curing of special-shaped products, the posture adjustment mechanism drives the collector 8 to scan and detect the entire special-shaped product (if an area with abnormal radiation appears, there may be a leak), and feeds back the scanning results to the control module; the locator obtains the real-time position of the collector 8 and the locator in real time and feeds back to the control module; the control module determines whether it is an abnormal state based on the scanning results. If it is an abnormal state, the early warning device is controlled to issue an audible and visual warning to prompt the operator to make repairs in time. At the same time, the control module controls the marker 9 to irradiate infrared rays to the abnormal part according to the acquired positions of the collector 8 and the marker 9 to mark the abnormal part, so as to facilitate the operator to remedy it in time.

[0059] Furthermore, the posture adjustment mechanism includes a longitudinal adjustment mechanism, a vertical adjustment mechanism 2 and a lateral adjustment mechanism 4 which are arranged in sequence from bottom to top:

[0060] The longitudinal adjustment mechanism is movably mounted on the base 1 and moves along the extension direction of the base 1;

[0061] The bottom end of the vertical adjustment mechanism 2 is mounted on the longitudinal adjustment mechanism;

[0062] One end of the lateral adjustment mechanism 4 is movably connected to the top of the vertical adjustment mechanism 2 and rotates along the connection to adjust the angle between the lateral adjustment mechanism 4 and the vertical adjustment mechanism 2. The other end of the lateral adjustment mechanism 4 faces the operating table.

[0063] The collector 8 and the marker 9 are respectively installed at the bottom of one end of the lateral adjustment mechanism 4 facing the operating table.

[0064] Furthermore, a mounting plate 5 is provided between the collector 8 and the marker 9 and the lateral adjustment mechanism 4;

[0065] The mounting plate 5 is rotatably connected to the bottom of the lateral adjustment mechanism 4;

[0066] The collector 8 and the marker 9 are installed side by side on the top of the installation plate 5 .

[0067] The rotation connection between the mounting plate 5 and the lateral adjustment mechanism 4 is realized by a third driving motor 6 and a second rotating shaft, one end of the second rotating shaft is fixedly connected to the mounting plate 5, and the other end of the second rotating shaft passes through the lateral adjustment mechanism 4 and is located outside the lateral adjustment mechanism 4;

[0068] One end of the second rotating shaft located outside the lateral adjustment mechanism 4 is installed at the output end of the third driving motor 6 , and the second rotating shaft is rotatably connected to the lateral adjustment mechanism 4 via a bearing.

[0069] The third driving motor 6 is electrically connected to the control module, and the control module adjusts the horizontal positions of the collector 8 and the marker 9 by driving the third driving motor 6 to rotate;

[0070] The third driving motor 6 is installed on the top outer side of the lateral adjustment mechanism 4 .

[0071] Furthermore, a pan / tilt is provided between the collector 8 and the marker 9 and the mounting plate 5;

[0072] The pan-tilt head is fixedly connected to the bottom of the mounting plate 5, and the controllers of the pan-tilt head are respectively connected to the controllers.

[0073] The collector 8 and the marker 9 are respectively installed on the pan-tilt platform.

[0074] The collector 8 is installed on the first pan-tilt platform 7, and the marker 9 is installed on the second pan-tilt platform 10;

[0075] The bases 1 of the first pan-tilt platform 7 and the second pan-tilt platform 10 are installed side by side and at intervals at the bottom of the mounting plate 5.

[0076] In one embodiment of the present application, the first pan-tilt head 7 and the second pan-tilt head 10 are all-round electric pan-tilt heads that can rotate in the horizontal direction and the vertical direction, and their specifications / models are: EZVIZ C8w;

[0077] The controllers of the first pan-tilt platform 7 and the second pan-tilt platform 10 are electrically connected to the control module respectively.

[0078] The collector 8 and the marker 9 are installed at the movable end of the first pan-tilt platform 7 and the movable end of the second pan-tilt platform 10 respectively.

[0079] The collector 8 is provided with a first locator 15, and the marker 9 is provided with a second locator 16;

[0080] Further, the longitudinal adjustment mechanism includes a first driving motor 11, a transmission screw 14 and a guide rod 13 arranged along the extension direction of the operating table, and a mounting seat 12 arranged on the transmission screw 14 and the guide rod 13;

[0081] The first drive motor 11 is installed at one end of the base 1, the transmission end of the first drive faces the other end of the base 1, and the first drive motor 11 is electrically connected to the control module;

[0082] The transmission screw rod 14 and the guide rod 13 respectively penetrate the mounting seat 12;

[0083] The two ends of the guide rod 13 are rotatably connected to the two ends of the base 1 respectively;

[0084] The transmission screw 14 is provided with a mounting seat 12, one end of the transmission screw 14 is rotatably connected to one end of the base 1, and the other end of the transmission screw 14 is mounted with the output end of the first driving motor 11;

[0085] The mounting seat 12 is threadedly connected to the transmission screw rod 14 , and the mounting seat 12 is slidably connected to the guide rod 13 .

[0086] The controller of the first drive motor 11 is electrically connected to the control module. The control module controls the first drive motor 11 to rotate. The first drive motor 11 drives the transmission screw 14 to rotate, driving the mounting seat 12 and the vertical adjustment mechanism 2 fixed on the mounting seat 12, the transverse adjustment mechanism 4 installed on the vertical adjustment mechanism 2, and the collector 8 installed on the transverse adjustment mechanism 4 to move synchronously along the axial direction of the transmission screw 14 to realize the detection of the longitudinal position of the special-shaped product; the extension and retraction of the transverse adjustment mechanism 4 drives the collector 8 to detect the special-shaped product in the transverse direction, and the extension and retraction of the vertical adjustment mechanism 2 realizes the adjustment of the height of the collector 8, thereby realizing all-round detection of the special-shaped product.

[0087] Further, the lateral adjustment mechanism 4 and the vertical adjustment mechanism 2 are hydraulic telescopic rods respectively;

[0088] The controllers of the lateral adjustment mechanism 4 and the vertical adjustment mechanism 2 are electrically connected to the control module respectively.

[0089] The control module adjusts the vertical height and horizontal distance of the collector 8 and the marker 9 by controlling the telescopic state of the transverse adjustment mechanism 4 and the vertical adjustment structure;

[0090] Furthermore, an angle adjustment member is provided between the lateral adjustment mechanism 4 and the vertical adjustment mechanism 2;

[0091] The angle adjustment member includes a second drive motor 3 and a first rotating shaft 18;

[0092] One end of the lateral adjustment mechanism 4 connected to the vertical adjustment mechanism 2 is provided with a connection protrusion 17 and a connection groove 19 respectively;

[0093] The second driving motor 3 is vertically installed on the outer side of the connecting slot 19 , and the output end of the second driving motor 3 is arranged toward the connecting slot 19 .

[0094] The second driving motor 3 is electrically connected to the control module, and the control module adjusts the angle formed by the lateral adjustment rod and the vertical adjustment rod by driving the second driving motor 3 .

[0095] The connecting protrusion 17 is fixedly connected to an opposite end of the lateral adjustment mechanism 4 or the vertical adjustment mechanism 2, and the connecting groove 19 is correspondingly located at the vertical adjustment mechanism 2 or the lateral adjustment mechanism 4 pointed by the connecting protrusion 17;

[0096] The connecting protrusion 17 is located in the connecting groove 19; the connecting protrusion 17 is arc-shaped and is spaced apart from the bottom of the connecting groove 19 so as to realize the connecting protrusion 17 rotating around the axis of the first rotating shaft 18 in the connecting groove 19;

[0097] The first rotating shaft 18 passes through the connecting protrusion 17 and is fixedly connected to the connecting protrusion 17. One end of the first rotating shaft 18 is connected to a groove wall of the connecting groove 19. The other end of the first rotating shaft 18 passes through the other groove wall of the connecting groove 19 and is connected to the output end of the second driving motor 3. The two ends of the first rotating shaft 18 are respectively rotatably connected to the groove walls of the connecting groove 19.

[0098] It should be noted that:

[0099] In the present application, the first drive motor 11, the third drive motor 6 and the third drive motor 6 are all precision reduction motors, and their specifications or models are: TSG42-58.8P-010.

[0100] The above are only a few embodiments of the present application and do not constitute any form of limitation to the present application. Although the present application is disclosed as above with preferred embodiments, it is not intended to limit the present application. Any technician familiar with the profession, without departing from the scope of the technical solution of the present application, using the technical content disclosed above to make slight changes or modifications are equivalent to equivalent implementation cases and fall within the scope of the technical solution.

Claims

1. A device for detecting special-shaped products, the device being located on one side of an operating table, characterized in that: The detection device comprises: A base is arranged along the extension direction of the operating table; A posture adjustment mechanism, located on the top of the base, moves along the extension direction of the base; A collector is installed at one end of the posture adjustment mechanism away from the base. The collector is installed on the posture adjustment mechanism. The collector can rotate in the horizontal direction and the vertical direction to collect whether there is any abnormality in the molding process of the special-shaped product; A marker, located at one side of the collector and installed together with the collector at one end of the posture adjustment mechanism away from the base, the marker being rotatable in the horizontal direction and the vertical direction to mark the abnormal part; Locators are installed on the collector and the marker respectively; Early warning device; The control module is respectively connected to the posture adjustment mechanism, the collector, the marker, the locator and the early warning device.

2. The device for detecting special-shaped products according to claim 1, characterized in that: The posture adjustment mechanism includes a longitudinal adjustment mechanism, a vertical adjustment mechanism and a lateral adjustment mechanism which are arranged in sequence from bottom to top: The longitudinal adjustment mechanism is movably mounted on the base and moves along the extension direction of the base; The bottom end of the vertical adjustment mechanism is mounted on the longitudinal adjustment mechanism; One end of the lateral adjustment mechanism is movably connected to the top end of the vertical adjustment mechanism and rotates along the connection to adjust the angle between the lateral adjustment mechanism and the vertical adjustment mechanism, and the other end of the lateral adjustment mechanism faces the operating table; The collector and the marker are respectively installed at the bottom of one end of the lateral adjustment mechanism facing the operating table.

3. The device for detecting special-shaped products according to claim 2, characterized in that: A mounting plate is provided between the collector and the marker and the lateral adjustment mechanism; The mounting plate is rotatably connected to the bottom of the lateral adjustment mechanism; The collector and the marker are installed side by side on the top of the installation plate.

4. The device for detecting special-shaped products according to claim 3, characterized in that: A pan / tilt is provided between the collector, the marker and the installation plate respectively; The pan-tilt platform is fixedly connected to the bottom of the mounting plate, and the controllers of the pan-tilt platform are respectively connected to the control modules; The collector and the marker are respectively installed on the pan-tilt platform.

5. The device for detecting special-shaped products according to claim 2, characterized in that: The longitudinal adjustment mechanism includes a first driving motor, a transmission screw and a guide rod arranged along the extension direction of the operating table, and a mounting seat arranged on the transmission screw and the guide rod; The first drive motor is installed at one end of the base, the transmission end of the first drive faces the other end of the base, and the first drive motor is electrically connected to the control module; The transmission screw and the guide rod respectively penetrate the mounting seat; The two ends of the guide rod are rotatably connected to the two ends of the base respectively; The transmission screw is provided with a mounting seat, one end of the transmission screw is rotatably connected to one end of the base, and the other end of the transmission screw is mounted with the output end of the first driving motor; The mounting seat is threadedly connected to the transmission screw rod, and the mounting seat is slidably connected to the guide rod.

6. The device for detecting special-shaped products according to claim 2, characterized in that: The lateral adjustment mechanism and the vertical adjustment mechanism are hydraulic telescopic rods respectively; The controllers of the lateral adjustment mechanism and the vertical adjustment mechanism are respectively connected to the control module.

7. The device for detecting special-shaped products according to claim 2, characterized in that: An angle adjustment member is provided between the lateral adjustment mechanism and the vertical adjustment mechanism; The angle adjustment member includes a second driving motor and a first rotating shaft; One end of the lateral adjustment mechanism connected to the vertical adjustment mechanism is respectively provided with a connection protrusion and a connection groove; The second driving motor is vertically installed on the outer side of the connecting slot, and the output end of the second driving motor is arranged toward the connecting slot; The connecting protrusion is fixedly connected to an opposite end of the lateral adjustment mechanism or the vertical adjustment mechanism, and the connecting protrusion is located in the connecting groove; The first rotating shaft passes through the connecting protrusion and is fixedly connected to the connecting protrusion, one end of the first rotating shaft is connected to a groove wall of the connecting groove, the other end of the first rotating shaft passes through another groove wall of the connecting groove and is connected to the output end of the second driving motor, and the two ends of the first rotating shaft are respectively rotatably connected to the groove walls of the connecting groove.

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