Residue removing device for soy sauce brewing
By designing a detachment device for soy sauce brewing, including feeding components, detachment components and discharge components, the problem of efficiency reduction caused by the arrangement of the detachment process after filtration in the prior art is solved, and a more efficient detachment and soy sauce production process is achieved.
Patent Information
- Application Number
- CN202420697887.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing desorption process for soy sauce brewing is usually arranged after filtration, which causes the filtered solid residue of soy sauce to require additional time to clean, reducing the convenience and efficiency of the desorption device.
A debris removal device for soy sauce brewing is designed, including a feeding assembly, a debris removal assembly and a discharge assembly. The raw materials are added by the feeding assembly and the temperature is controlled, the raw material residue is separated by the deresidue assembly, and the soy sauce is collected and discharged through the discharge assembly to achieve the continuous process.
By optimizing the de-demolition process, additional cleaning time is reduced, the convenience and efficiency of the demolition device are improved, and the continuity and efficiency of the soy sauce brewing process are enhanced.
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Figure CN222583603U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of residue removal devices, in particular to a residue removal device used for soy sauce brewing. Background Art
[0002] Soy sauce is a traditional Chinese liquid condiment. It is made from soybeans, defatted soybeans, black beans, wheat or bran, water and salt. After fermentation, the soy sauce and raw material residues need to be filtered and separated, so a residue removal device is needed to separate the soy sauce and the raw materials. The existing processes for soy sauce brewing are often set to be carried out sequentially, and the remaining soy sauce solid residues are often cleaned after filtration, which affects the efficiency of soy sauce manufacturing. Utility Model Content
[0003] In order to overcome the problem of residue removal in the process, the existing residue removal process for soy sauce brewing is often set after filtration. The solid residue of the soy sauce after filtration requires extra time to clean, resulting in a decrease in the convenience and efficiency of the residue removal device for soy sauce brewing.
[0004] The technical scheme of the utility model is: a residue removal device for soy sauce brewing, comprising a feeding component, a residue removal component and a discharging component; the lower end of the feeding component is equipped with the residue removal component; the lower end of the residue removal component is equipped with the discharging component.
[0005] Preferably, a feeding component is provided to add raw materials and control the temperature so as to control the efficiency of filtering and separation; a residue removal component is provided to separate the raw material residue after filtration; and a discharging component is provided to collect and discharge the filtered soy sauce.
[0006] Preferably, the feeding assembly includes an outer frame, a feeding hopper, a feeding pipe, a rolling disk, a first support plate, a tooth groove, a support rod, a heater and a heating tube; the upper end of the outer frame is fixedly connected to the feeding hopper; the lower end of the feeding hopper is fixedly connected to the feeding pipe; the lower end of the feeding pipe is fixedly connected to the rolling disk; the first support plate is fixedly connected to the inner side of the outer frame; raw materials are added through the feeding hopper and the feeding pipe, and the rolling disk assists in squeezing and filtering.
[0007] Preferably, a tooth groove is fixedly connected to the outer side of the outer frame; support rods are fixedly connected to the two side ends of the outer frame; a heater is installed on the upper end of the first support plate; a heating tube is arranged between the heater and the material passing pipe; and the temperature of the added raw materials is controlled by the heater and the heating tube.
[0008] Preferably, the residue removal component includes a dividing plate, a filter plate, a threaded disk, a first collecting trough, a material removal plate and a gear; a dividing plate is arranged on the outer side of the tooth groove; a filter plate is fixedly connected to the inner side of the dividing plate; a threaded disk is fixedly connected to the outer side of the filter plate; the soy sauce raw materials are filtered by the filter plate, and the raw materials are moved by the threaded disk to improve the filtering effect.
[0009] Preferably, a first collecting trough is provided on the outer side of the threaded disk; a material stripping plate is rotatably connected to the dividing plate; a gear is installed on the upper end of the material stripping plate; the gear and the tooth groove are arranged to mesh; the pressed raw materials are collected through the first collecting trough, and the gear and the material stripping plate are driven to rotate through the tooth groove to facilitate the discharge of the pressed raw materials.
[0010] Preferably, the discharging assembly includes a base body, a second support frame, a hydraulic push rod, a second aggregate trough, a collecting trough, a support table, a motor, a discharging pipe and a liquid pump; the base body is installed at the lower end of the first aggregate trough; the second support frames are fixedly connected to the two side ends of the base body; the hydraulic push rod is installed on the second support frame; a second aggregate trough is opened on the inner side of the base body; a collecting trough is opened at the lower end of the second aggregate trough; the filtered soy sauce is collected by the second aggregate trough, and temporarily stored in the collecting trough, so as to facilitate discharging through the discharging pipe and the liquid pump.
[0011] Preferably, a support platform is fixedly connected to the inner side of the collecting tank; a motor is installed on the upper end of the support platform; a discharge pipe is provided at the front end of the collecting tank; a liquid pump is installed on the discharge pipe; the motor drives the dividing plate and the filter plate to rotate, so as to facilitate the transportation of raw materials for filtration.
[0012] Beneficial effects of the utility model:
[0013] 1. The feeder and the thermostat are provided to add the raw materials, and the solid residue is discharged by the paddle, so as to solve the problem that in the process of removing the residue, the solid residue of the soy sauce after filtration needs extra time to be cleaned up because the existing residue removal process for soy sauce brewing is often provided after filtration, resulting in a decrease in the convenience and efficiency of the residue removal device for soy sauce brewing, thereby improving the convenience of use of the entire residue removal device for soy sauce brewing;
[0014] 2. By setting a material distribution plate and a base body, solid residues after squeezing are collected through the first collecting trough, the motor is started to drive the material distribution plate to rotate, so as to drive the gear to rotate, and the material stripping plate is driven to rotate through the tooth groove and the gear to discharge the residues after squeezing. At the same time, the filtered soy sauce is collected through the second collecting trough, and temporarily stored in the collecting trough, and the soy sauce stored in the collecting trough is discharged through the discharge pipe and the liquid pump, thereby improving the use effect of the whole residue removal device for soy sauce brewing to a certain extent;
[0015] 3. Raw materials are added through the feeding hopper and the feeding pipe, and the dividing plate and the filter plate are driven by the motor to rotate, so as to facilitate the pressing and filtering assisted by the rolling plate and the threaded plate, and the temperature of the added raw materials is controlled by the heater and the heating tube to improve the filtering and separation effect, and the material is discharged through the discharge pipe and the liquid pump, thereby improving the working efficiency of the entire residue removal device for soy sauce brewing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The present invention is a partially cutaway three-dimensional structural schematic diagram of a residue removal device for soy sauce brewing according to the present invention;
[0017] Figure 2 The present invention shows a partial cross-sectional three-dimensional structure schematic diagram of a feeding assembly of a residue removal device for soy sauce brewing of the present invention;
[0018] Figure 3 Shown is a partial cross-sectional three-dimensional structural schematic diagram of a residue removal component of a residue removal device for soy sauce brewing of the utility model;
[0019] Figure 4 Shown is a partial cross-sectional three-dimensional structural schematic diagram of a discharge assembly of a residue removal device for soy sauce brewing according to the utility model.
[0020] Explanation of the reference numerals: 1. feeding assembly; 2. residue removal assembly; 3. discharging assembly; 101. outer frame; 102. feeding hopper; 103. feeding pipe; 104. crushing plate; 105. first support plate; 106. tooth groove; 107. support rod; 108. heater; 109. heating tube; 201. dividing plate; 202. filter plate; 203. threaded plate; 204. first collecting trough; 205. material shifting plate; 206. gear; 301. base body; 302. second support frame; 303. hydraulic push rod; 304. second collecting trough; 305. collecting trough; 306. support table; 307. motor; 308. discharging pipe; 309. liquid pump. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a residue removal device for soy sauce brewing, comprising a feeding component 1, a residue removal component 2 and a discharging component 3; the lower end of the feeding component 1 is equipped with the residue removal component 2; the lower end of the residue removal component 2 is equipped with the discharging component 3.
[0023] See also Figure 2-3In this embodiment, the feeding component 1 includes an outer frame 101, a feeding hopper 102, a feeding pipe 103, a rolling disc 104, a first support plate 105, a tooth groove 106, a support rod 107, a heater 108 and a heating pipe 109; the upper end of the outer frame 101 is fixedly connected to the feeding hopper 102; the lower end of the feeding hopper 102 is fixedly connected to the feeding pipe 103; the lower end of the feeding pipe 103 is fixedly connected to the rolling disc 104; the first support plate 105 is fixedly connected to the inner side of the outer frame 101; the tooth groove 106 is fixedly connected to the outer side of the outer frame 101; the support rods 107 are fixedly connected to the ends of both sides of the outer frame 101; the upper end of the first support plate 105 is equipped with a heater 108; a heating pipe 109 is arranged between the heater 108 and the feeding pipe 103; the residue removal component 2 includes a material distribution plate 201, a filter plate 202, a threaded disc 203, a first collecting trough 204, a material shifting plate 205 and a gear 2 06; a dividing plate 201 is arranged on the outer side of the tooth groove 106; a filter plate 202 is fixedly connected to the inner side of the dividing plate 201; a threaded disk 203 is fixedly connected to the outer side of the filter plate 202; a first collecting trough 204 is opened on the outer side of the threaded disk 203; a material shifting plate 205 is rotatably connected to the dividing plate 201; a gear 206 is installed on the upper end of the material shifting plate 205; the gear 206 is arranged to mesh with the tooth groove 106; the raw materials are added through the feeding hopper 102 and the feeding pipe 103, and the pressing and filtering are assisted by the rolling disk 104; the temperature of the added raw materials is controlled by the heater 108 and the heating tube 109; the soy sauce raw materials are filtered through the filter plate 202, and the raw materials are moved through the threaded disk 203 to improve the filtering effect; the squeezed raw materials are collected through the first collecting trough 204, and the gear 206 and the material shifting plate 205 are driven to rotate through the tooth groove 106 to facilitate the discharge of the squeezed raw materials.
[0024] See also Figure 4 In this embodiment, the discharging assembly 3 includes a base body 301, a second support frame 302, a hydraulic push rod 303, a second material collecting trough 304, a collecting trough 305, a support platform 306, a motor 307, a discharging pipe 308 and a liquid pump 309; the base body 301 is installed at the lower end of the first material collecting trough 204; the second support frame 302 is fixedly connected to the ends of both sides of the base body 301; the hydraulic push rod 303 is installed on the second support frame 302; the second material collecting trough 304 is opened inside the base body 301; the second material collecting trough 30 A collecting tank 305 is provided at the lower end; a support platform 306 is fixedly connected to the inner side of the collecting tank 305; a motor 307 is installed at the upper end of the support platform 306; a discharge pipe 308 is provided at the front end of the collecting tank 305; a liquid pump 309 is installed on the discharge pipe 308; the filtered soy sauce is collected by the second collecting tank 304 and temporarily stored in the collecting tank 305 so as to be discharged through the discharge pipe 308 and the liquid pump 309; the motor 307 drives the material distribution plate 201 and the filter plate 202 to rotate so as to transport the raw materials for filtration.
[0025] When in use, first, raw materials are added through the hopper 102 and the feeding pipe 103, then the motor 307 drives the dividing plate 201 and the filter plate 202 to rotate, so that the rolling plate 104 and the threaded plate 203 assist in squeezing and filtering, then the heater 108 and the heating pipe 109 are used to control the temperature of the added raw materials, so as to improve the filtering and separation effect, and finally, the materials are discharged through the discharge pipe 308 and the liquid pump 309;
[0026] When removing the residue, the solid residue after squeezing is collected by the first collecting trough 204, and the motor 307 drives the dividing plate 201 to rotate, thereby driving the gear 206 to rotate, so as to drive the material plate 205 to rotate through the tooth groove 106 and the gear 206, thereby discharging the residue after squeezing. At the same time, the filtered soy sauce is collected by the second collecting trough 304 and temporarily stored in the collecting trough 305. Finally, the soy sauce stored in the collecting trough 305 is discharged through the discharge pipe 308 and the liquid pump 309.
[0027] Through the above steps, the raw materials are added by setting the feeding hopper 102 and the heater 108, and the temperature is controlled so as to control the efficiency of filtering and separation; the raw material residue after filtration is separated by setting the dividing plate 201, the threaded disk 203 and the material removing plate 205; the filtered soy sauce is collected and discharged by setting the second collecting trough 304, the collecting trough 305 and the discharge pipe 308, so as to solve the problem that in the process of residue removal, the solid residue of the soy sauce after filtration requires extra time to clean up because the existing residue removal process for soy sauce brewing is often set after filtration, resulting in a decrease in the convenience and efficiency of the residue removal device for soy sauce brewing, thereby improving the convenience of use of the entire residue removal device for soy sauce brewing.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A residue removal device for soy sauce brewing, comprising a feeding component (1); characterized in that: It also includes a residue removal component (2) and a material discharging component (3); the residue removal component (2) is installed at the lower end of the material feeding component (1); A material discharging assembly (3) is installed at the lower end of the residue removal assembly (2).
2. The residue removal device for soy sauce brewing according to claim 1, characterized in that: The feeding assembly (1) comprises an outer frame (101), a feeding hopper (102), a feeding pipe (103), a rolling plate (104), a first support plate (105), a tooth groove (106), a support rod (107), a heater (108) and a heating pipe (109); the upper end of the outer frame (101) is fixedly connected to the feeding hopper (102); the lower end of the feeding hopper (102) is fixedly connected to the feeding pipe (103); the lower end of the feeding pipe (103) is fixedly connected to the rolling plate (104); A first supporting plate (105) is fixedly connected to the inner side of the outer frame (101).
3. The residue removal device for soy sauce brewing according to claim 2, characterized in that: The outer side of the outer frame (101) is fixedly connected with a tooth groove (106); the ends of both sides of the outer frame (101) are fixedly connected with support rods (107); the upper end of the first support plate (105) is equipped with a heater (108); and a heating tube (109) is arranged between the heater (108) and the material passing tube (103).
4. The residue removal device for soy sauce brewing according to claim 1, characterized in that: The residue removal component (2) comprises a material distribution plate (201), a filter plate (202), a threaded disc (203), a first material collecting trough (204), a material shifting plate (205) and a gear (206); the material distribution plate (201) is arranged on the outside of the tooth groove (106); the filter plate (202) is fixedly connected to the inside of the material distribution plate (201); and the threaded disc (203) is fixedly connected to the outside of the filter plate (202).
5. The residue removal device for soy sauce brewing according to claim 4, characterized in that: A first material collecting groove (204) is provided on the outer side of the threaded disc (203); a material shifting plate (205) is rotatably connected to the material dividing plate (201); a gear (206) is installed on the upper end of the material shifting plate (205); and the gear (206) is arranged to mesh with the tooth groove (106).
6. The residue removal device for soy sauce brewing according to claim 5, characterized in that: The discharge assembly (3) comprises a base body (301), a second support frame (302), a hydraulic push rod (303), a second material collecting trough (304), a collecting trough (305), a support platform (306), a motor (307), a discharge pipe (308) and a liquid pump (309); the base body (301) is installed at the lower end of the first material collecting trough (204); the second support frame (302) is fixedly connected to the two side ends of the base body (301); the hydraulic push rod (303) is installed on the second support frame (302); the second material collecting trough (304) is opened inside the base body (301); A collecting trough (305) is provided at the lower end of the second collecting trough (304).
7. The residue removal device for soy sauce brewing according to claim 6, characterized in that: A support platform (306) is fixedly connected to the inner side of the collecting tank (305); a motor (307) is installed at the upper end of the support platform (306); a discharge pipe (308) is provided at the front end of the collecting tank (305); and a liquid pump (309) is installed on the discharge pipe (308).