Lubricating grease multi-stage grinding device
By designing a multi-stage grease grinding device and using multi-stage grinding and controlling the grinding interval technology, the problem that traditional grinding devices cannot effectively reduce the diameter of metal particles in the grease, achieving better lubrication effect and long life of mechanical components.
Patent Information
- Application Number
- CN202420649215.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Traditional grinding devices cannot grind the grease multiple times, resulting in the inability to effectively reduce the diameter of metal particles inside the grease, affecting the lubrication effect of mechanical components.
A multi-stage grease grinding device is designed, including a primary grinding chamber, a grinding ball, a connecting pipe, a valve, a secondary grinding chamber, a grinding cylinder, a grinding block and a grinding roller to reduce the diameter of the metal particles by multi-stage grinding and controlling the grinding interval.
Multiple grinding of metal particles inside the grease is achieved, which significantly reduces the diameter of the particles, improves the lubricating effect of the grease and the service life of mechanical components.
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Figure CN222586749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating grease grinding, in particular to a lubricating grease multi-stage grinding device. Background Art
[0002] Grease is a viscous, oily semisolid used in mechanical friction parts to lubricate and seal. It is also used on metal surfaces to fill gaps and prevent rust. It is mainly made of mineral oil and thickeners. According to the thickener, it can be divided into soap-based grease and non-soap-based grease. The thickeners of soap-based greases are commonly metals such as lithium, sodium, aluminum, and zinc, and metal soaps such as potassium, barium, lead, and manganese are also used. The vast majority of greases are used for lubrication and are called anti-friction greases. They mainly reduce mechanical friction and prevent mechanical wear. They also take into account the protective and sealing effects of metal corrosion. The working principle of grease is that the thickener keeps the oil in the position where lubrication is needed. When there is a load, the thickener releases the oil, thereby playing a lubricating role.
[0003] When grease is in use, the metal particles contained inside will cause wear to the mechanical parts that need to use the grease. The diameter of the metal particles contained in the thickener must be smaller than a certain value. Traditional grinding devices are mostly single grinding settings and cannot grind the grease multiple times. Secondly, when the grinding device is grinding the grease, the time the grease stays in the primary grinding bin and the secondary grinding bin cannot be controlled, and it cannot ensure that the grease can be ground to a large extent and reduce the diameter of the metal particles inside the grease. Therefore, a multi-stage grinding device for grease is proposed to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-stage grinding device for lubricating grease to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A multi-stage grinding device for grease, comprising a primary grinding bin, a secondary grinding bin and a grinding roller, wherein a bracket is fixedly connected to the outer side of the primary grinding bin, a first motor is fixedly connected to the other end of the bracket, a disc is fixedly connected to the output end of the first motor, a stirring rod perpendicular to the disc is fixedly connected to the outer side of the disc near the edge, a grinding ball is fixedly connected to the outer side of the stirring rod, a connecting pipe is fixedly connected to the center of the bottom end of the primary grinding bin, a first valve is fixedly connected to the bottom end of the connecting pipe, a connecting frame is fixedly connected to the outer side of the primary grinding bin, the other end of the connecting frame is fixedly connected to the secondary grinding bin, a feed port is fixedly connected to the top of the secondary grinding bin, a fixed frame is fixedly connected to one side of the secondary grinding bin, and the fixed frame One end is fixedly connected to a second motor, an output end of the second motor is fixedly connected to a coupling, the other end of the coupling is fixedly connected to a connecting shaft rotatably connected to a secondary grinding bin, an end of the connecting shaft away from the coupling is fixedly connected to a grinding cylinder, a feed hole penetrating the grinding cylinder is provided on the outer side of the grinding cylinder, a hemispherical grinding block is fixedly connected to the outer side of the grinding cylinder, an end of the grinding cylinder away from the connecting shaft is fixedly connected to a sleeve rotatably connected to the secondary grinding bin, an end of the secondary grinding bin away from the second motor is fixedly connected to a third motor, an output end of the third motor is fixedly connected to a grinding roller, one end of the secondary grinding bin is fixedly connected to a discharge pipe located below the third motor, and a second valve is fixedly connected to the end of the discharge pipe.
[0007] Preferably, the bracket is C-shaped.
[0008] Preferably, the connecting pipe and the first valve are located just above the feed inlet.
[0009] Preferably, there are a plurality of grinding blocks, which are evenly arranged on the outside of the grinding cylinder.
[0010] Preferably, the grinding roller and the grinding cylinder are rotatably connected.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, the lubricating grease can be ground in multiple stages by means of the primary grinding chamber, grinding balls, secondary grinding chamber, grinding cylinder, grinding blocks and grinding rollers. The lubricating grease can be ground in one stage by means of the primary grinding chamber and grinding balls to destroy the structure of the metal particles and reduce their volume. The secondary grinding chamber and grinding cylinder can perform secondary grinding on the lubricating grease after the primary grinding to further reduce the size of the metal particles contained in the lubricating grease to meet the use requirements.
[0013] 2. In the utility model, the grinding room of the grease to be ground can be controlled by setting the connecting pipe, the first valve, the discharge pipe and the second valve. The first valve can control the residence time of the grease in the primary grinding bin and the amount of grease entering the secondary grinding bin. The second valve can control the residence time of the grease in the secondary grinding bin and the discharge rate of the grease, thereby improving the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;
[0016] Figure 3 This is a schematic diagram of the installation of the casing structure of the utility model.
[0017] In the figure: 1. primary grinding chamber; 2. bracket; 3. first motor; 4. disc; 5. stirring rod; 6. grinding ball; 7. connecting pipe; 8. first valve; 9. connecting frame; 10. secondary grinding chamber; 11. feed inlet; 12. fixing frame; 13. second motor; 14. coupling; 15. connecting shaft; 16. grinding cylinder; 17. feed hole; 18. grinding block; 19. sleeve; 20. third motor; 21. grinding roller; 22. discharge pipe; 23. second valve. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0020] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0021] See also Figure 1-3 , the utility model provides a technical solution:
[0022] A grease multi-stage grinding device comprises a primary grinding chamber 1, a secondary grinding chamber 10 and a grinding roller 21, wherein a bracket 2 is fixedly connected to the outer side of the primary grinding chamber 1, a first motor 3 is fixedly connected to the other end of the bracket 2, a disc 4 is fixedly connected to the output end of the first motor 3, a stirring rod 5 perpendicular to the disc 4 is fixedly connected to the outer side of the disc 4 near the edge, a grinding ball 6 is fixedly connected to the outer side of the stirring rod 5, a connecting pipe 7 is fixedly connected to the center of the bottom end of the primary grinding chamber 1, a first valve 8 is fixedly connected to the bottom end of the connecting pipe 7, a connecting frame 9 is fixedly connected to the outer side of the primary grinding chamber 1, a secondary grinding chamber 10 is fixedly connected to the other end of the connecting frame 9, a feed port 11 is fixedly connected to the top of the secondary grinding chamber 10, a fixing frame 12 is fixedly connected to one side of the secondary grinding chamber 10, and a second motor 1 is fixedly connected to one end of the fixing frame 12 3. The output end of the second motor 13 is fixedly connected with a coupling 14, and the other end of the coupling 14 is fixedly connected with a connecting shaft 15 rotatably connected to the secondary grinding bin 10, and one end of the connecting shaft 15 away from the coupling 14 is fixedly connected with a grinding cylinder 16, and a feeding hole 17 penetrating the grinding cylinder 16 is provided on the outer side of the grinding cylinder 16, and a hemispherical grinding block 18 is fixedly connected to the outer side of the grinding cylinder 16, and one end of the grinding cylinder 16 away from the connecting shaft 15 is fixedly connected with a sleeve 19 rotatably connected to the secondary grinding bin 10, and one end of the secondary grinding bin 10 away from the second motor 13 is fixedly connected with a third motor 20, and a grinding roller 21 is fixedly connected to the output end of the third motor 20, and one end of the secondary grinding bin 10 is fixedly connected with a discharge pipe 22 located below the third motor 20, and the end of the discharge pipe 22 is fixedly connected with a second valve 23.
[0023] The bracket 2 is C-shaped; the connecting pipe 7 and the first valve 8 are located just above the feed port 11; there are a number of grinding blocks 18, which are evenly arranged on the outside of the grinding cylinder 16; the grinding roller 21 and the grinding cylinder 16 are rotatably connected.
[0024] Workflow: When the device needs to be used, the device is first placed in a suitable position, and the external power provides power to the electrical equipment of the device. A bracket 2 is fixedly connected to the outside of the primary grinding bin 1, and the bracket 2 plays a role in fixing and supporting the weight of the first motor 3. A disc 4 is fixedly connected to the output end of the first motor 3, and a stirring rod 5 is fixed near the edge of the disc 4. A grinding ball 6 is fixedly connected to the outside of the stirring rod 5. The inside of the primary grinding bin 1 is provided with folds for grinding, and the grease entering the primary grinding bin 1 can be better ground with the grinding ball 6. A connecting pipe 7 and a first valve 8 are fixed at the bottom end of the primary grinding bin 1. When the grease needs to be ground, the grease is slowly added to the inside of the primary grinding bin 1, and the first motor 3, the second motor 13 and the third motor 20 are started. The first motor 3 drives the disc 4 to rotate, and the stirring rod 5 is driven by the disc 4 to rotate around the center line of the primary grinding bin 1 in the primary grinding bin 1. The grinding ball 6 outside the stirring rod 5 and the inner wall of the primary grinding bin 1 cooperate to grind the grease. Through the action of the first motor 3, The grinding balls 6 and the inner wall of the primary grinding chamber 1 are kept grinding. A first valve 8 is provided at the bottom of the primary grinding chamber 1. The first valve 8 is opened to allow the grease to flow out of the connecting pipe 7 at a certain flow rate. A secondary grinding chamber 10 fixed by a connecting frame 9 is also provided at the bottom of the primary grinding chamber 1. The grease flowing out of the first valve 8 will enter the interior of the secondary grinding chamber 10 from the feed port 11 at the top of the secondary grinding chamber 10. The second motor 13 is fixed to the outside of the secondary grinding chamber 10 with the help of the fixing frame 12. The second motor 13 rotates forward. The grinding cylinder 16 is driven to rotate inside the secondary grinding chamber 10 through the coupling 14 and the connecting shaft 15. The other end of the grinding cylinder 16 is connected to the secondary grinding chamber 10 through the sleeve 19. A hemispherical grinding block 18 is fixedly connected to the outside of the grinding cylinder 16. A feeding hole 17 is also provided on the body of the grinding cylinder 16. During the rotation of the grinding cylinder 16, the grinding block 18 and the inner wall of the secondary grinding chamber 10 grind the grease for the second time, so that the structure of the metal particles contained in the grease is destroyed again, making the volume smaller. The grinding cylinder 16 During the rotation process, grease will enter the interior of the grinding cylinder 16 through the feed hole 17. The third motor 20 will reverse after being powered on. The third motor 20 drives the grinding roller 21 to rotate, and the grease entering the grinding cylinder 16 is ground again inside the grinding cylinder 16 so that the grease can achieve the use effect. During the rotation of the grinding roller 21, some grease will overflow from the feed hole 17 at one end of the grinding cylinder 16, and be ground again between the grinding cylinder 16 and the secondary grinding bin 10. A discharge pipe 22 is provided at one end of the secondary grinding bin 10, and a second valve 23 is fixed at the outlet of the discharge pipe 22 to limit the grease discharged from the secondary grinding bin 10 to prevent the grease from being discharged from the discharge pipe 22 too quickly, resulting in insufficient grease grinding and failure to meet the use requirements.
[0025] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-stage grinding device for lubricating grease, comprising a primary grinding chamber (1), a secondary grinding chamber (10) and a grinding roller (21), characterized in that: The first grinding chamber (1) is fixedly connected to a bracket (2) on the outside, the other end of the bracket (2) is fixedly connected to a first motor (3), the output end of the first motor (3) is fixedly connected to a disc (4), the outer side of the disc (4) is fixedly connected to a stirring rod (5) perpendicular to the disc (4) near the edge, the outer side of the stirring rod (5) is fixedly connected to a grinding ball (6), the center of the bottom end of the first grinding chamber (1) is fixedly connected to a connecting pipe (7), the bottom end of the connecting pipe (7) is fixedly connected to a first valve (8), the outer side of the first grinding chamber (1) is fixedly connected to a connecting frame (9), the other end of the connecting frame (9) is fixedly connected to a second grinding chamber (10), the top of the second grinding chamber (10) is fixedly connected to a feed port (11), one side of the second grinding chamber (10) is fixedly connected to a fixing frame (12), one end of the fixing frame (12) is fixedly connected to a second motor (13), the output end of the second motor (13) is fixedly connected to A coupling (14) is connected, the other end of the coupling (14) is fixedly connected to a connecting shaft (15) rotatably connected to the secondary grinding chamber (10), one end of the connecting shaft (15) away from the coupling (14) is fixedly connected to a grinding cylinder (16), the outer side of the grinding cylinder (16) is provided with a feeding hole (17) penetrating the grinding cylinder (16), the outer side of the grinding cylinder (16) is fixedly connected to a hemispherical grinding block (18), one end of the grinding cylinder (16) away from the connecting shaft (15) is fixedly connected to a sleeve (19) rotatably connected to the secondary grinding chamber (10), one end of the secondary grinding chamber (10) away from the second motor (13) is fixedly connected to a third motor (20), the output end of the third motor (20) is fixedly connected to a grinding roller (21), one end of the secondary grinding chamber (10) is located below the third motor (20) and is fixedly connected to a discharge pipe (22), the end of the discharge pipe (22) is fixedly connected to a second valve (23).
2. A grease multi-stage grinding device according to claim 1, characterized in that: The bracket (2) is C-shaped.
3. A grease multi-stage grinding device according to claim 1, characterized in that: The connecting pipe (7) and the first valve (8) are located just above the feed inlet (11).
4. A grease multi-stage grinding device according to claim 1, characterized in that: The grinding blocks (18) are in multiple numbers and are evenly arranged on the outside of the grinding cylinder (16).
5. The multi-stage grinding device for grease according to claim 1, characterized in that: The grinding roller (21) and the grinding cylinder (16) are rotatably connected.