Multifunctional integrated high-precision numerical control forge piece forging device

Abstract

The utility model discloses a multifunctional integrated high-precision numerical control forge piece forging device, relates to the technical field of forging equipment, and aims to solve the problems that an existing forging device is high in pertinence to specific products, insufficient in quick adaptation to forging of different products and poor in operation convenience. A supporting frame is fixedly connected to the upper surface of the base table, two hydraulic cylinders are fixedly installed at one end of the supporting frame, the telescopic ends of the hydraulic cylinders are fixedly connected with an upper rail, a lower rail is fixedly connected to the upper surface of the base table, and a plurality of lower forging dies are installed outside the lower rail. A plurality of upper forging dies are installed outside the upper rail, and the number and the positions of the upper forging dies correspond to those of the lower forging dies one to one. And the effects that the forging parts can be rapidly replaced, the forging requirements of different products are met, and the temperature of the finished workpiece can be rapidly reduced are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of forging equipment, in particular to a multifunctional integrated high-precision numerically controlled forging device. Background Art

[0002] Forging technology is a widely used processing technology in contemporary industrial production. At the same time, forging equipment performs forging operations on high-temperature billets to achieve the shape and size required by the design. It has an irreplaceable position in contemporary industrial production.

[0003] The existing forging devices are highly targeted at specific products, and are insufficient in quickly adapting to the forging of different products. The convenience of operation needs to be improved. Utility Model Content

[0004] The utility model aims to provide a multifunctional integrated high-precision CNC forging device which can realize the rapid replacement of forging parts, adapt to the forging requirements of different products, and can quickly reduce the temperature of finished workpieces.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A multifunctional integrated high-precision CNC forging device comprises a base, a support frame is fixedly connected to the upper surface of the base, two hydraulic cylinders are fixedly installed at one end of the support frame, an upper track is fixedly connected to the telescopic end of the hydraulic cylinder, a lower track is fixedly connected to the upper surface of the base, a plurality of forging lower dies are installed on the outside of the lower track, a plurality of forging upper dies are installed on the outside of the upper track, and the number and position of the forging upper dies correspond one to one with the forging lower dies.

[0007] By adopting the above technical solution, the corresponding processing mold can be replaced according to actual needs, and the replacement operation is convenient and efficient, making the application range of the device wider.

[0008] Furthermore, a stainless steel mesh belt conveyor is fixedly installed on the upper surface of the base, the stainless steel mesh belt conveyor is located at one end of the lower track, and a cooling cover is fixedly connected to the side surface of the stainless steel mesh belt conveyor, and the cooling cover is buckled on the outside of the conveyor mesh belt of the stainless steel mesh belt conveyor.

[0009] By adopting the above technical solution, the high-temperature workpiece can be transported by a stainless steel mesh belt conveyor, so that the high-temperature workpiece passes through the interior of the cooling hood to achieve efficient cooling operation.

[0010] Furthermore, both ends of the cooling cover are arranged to be open, and a plurality of heat exchange fins are fixedly connected to three adjacent inner walls of the cooling cover.

[0011] By adopting the above technical solution, the heat exchange fins can be used to perform efficient heat exchange operations, ensuring that the cooling operation can be carried out stably.

[0012] Furthermore, an air flow channel is provided inside the cooling cover, a refrigeration seat is fixedly installed on the upper surface of the cooling cover, an evaporator is fixedly installed inside the refrigeration seat, a refrigeration unit is fixedly installed on the side surface of the cooling cover, the refrigeration unit and the evaporator are connected through a metal capillary tube, an air inlet is provided on the upper surface of the refrigeration seat, and a fan is fixedly installed at the air inlet port, and an exhaust groove is provided at one end of the side surface of the cooling cover.

[0013] By adopting the above technical solution, a fan can be used to generate flowing air, and the temperature of the flowing air can be reduced by the cooperation between the evaporator and the cooling unit, thereby achieving efficient cooling operation.

[0014] Furthermore, two drainage pipes are fixedly connected to the bottom end surface of the cooling cover, and a water storage tank is installed at one end of the drainage pipe. The two water storage tanks are distributed at both sides of the stainless steel mesh belt conveyor.

[0015] By adopting the above technical solution, condensed water inside the cooling cover can be effectively collected.

[0016] Furthermore, an air filter cover is fixedly mounted on the upper surface of the refrigeration seat, and the air filter cover is buckled on the outside of the fan.

[0017] By adopting the above technical solution, the surrounding air can be filtered.

[0018] In summary, the beneficial technical effects of the utility model are:

[0019] 1. The utility model can install different forging dies on the upper track and the lower track according to the forging of different products, and can perform forging operations of different processes simultaneously. The operation of installing the forging upper die and the forging lower die is convenient, so they can be replaced according to actual needs, so that the device can adapt to the forging operation of different products;

[0020] 2. The utility model can use the stainless steel mesh belt conveyor to convey the high-temperature workpiece after forging. During the conveying process, the high-temperature workpiece passes through the interior of the cooling cover. At this time, the refrigeration unit and the evaporator are started, and the fan is started at the same time. The rotation of the fan makes the flowing air pass through the evaporator. The evaporator can effectively reduce the air temperature. At this time, the cold air passes through the air flow channel inside the cooling cover in an orderly manner. The air flow direction is opposite to the conveying direction of the stainless steel mesh belt conveyor. Therefore, the temperature inside the cooling cover is distributed from high to low along the conveying direction of the stainless steel mesh belt conveyor. This can provide time for the stress release in the workpiece while cooling the high-temperature workpiece, and the functionality is effectively improved.

[0021] 3. The utility model buckles the air filter cover on the outer cover of the fan, so when the fan rotates, the external air passes through the air filter cover in an orderly manner. In this process, the air filter cover can effectively filter the dust in the air, thereby achieving the purpose of purifying the surrounding air, and the functionality is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a first perspective view of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a second viewing angle diagram of the three-dimensional structure of the utility model.

[0024] In the figure: 1. base; 2. lower track; 3. support frame; 4. hydraulic cylinder; 5. upper track; 6. forging upper die; 7. forging lower die; 8. stainless steel mesh belt conveyor; 9. cooling cover; 10. heat exchange fins; 11. refrigeration seat; 12. evaporator; 13. fan; 14. air filter cover; 15. water storage tank; 16. refrigeration unit. DETAILED DESCRIPTION

[0025] The method of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0026] Refer to the attached Figure 1A multifunctional integrated high-precision CNC forging device comprises a base 1, a support frame 3 is fixedly connected to the upper surface of the base 1, two hydraulic cylinders 4 are fixedly installed at one end of the support frame 3, an upper rail 5 is fixedly connected to the telescopic end of the hydraulic cylinder 4, a lower rail 2 is fixedly connected to the upper surface of the base 1, a plurality of forging lower dies 7 are installed on the outside of the lower rail 2, a plurality of forging upper dies 6 are installed on the outside of the upper rail 5, the number and position of the forging upper dies 6 and the forging lower dies 7 correspond one to one, a CNC center is arranged on the outside of the base 1 for controlling the extension and retraction of the hydraulic cylinder 4, different forging dies can be installed on the upper rail 5 and the lower rail 2 according to different forging products, and forging operations of different processes can be carried out synchronously, and the operation of installing the forging upper die 6 and the forging lower die 7 is convenient, so they can be replaced according to actual needs, so that the device can adapt to the forging operations of different products.

[0027] Reference Figure 1 , Figure 2 A stainless steel mesh belt conveyor 8 is fixedly installed on the upper surface of the base 1, and the stainless steel mesh belt conveyor 8 is located at one end of the lower track 2. A cooling cover 9 is fixedly connected to the side surface of the stainless steel mesh belt conveyor 8, and the cooling cover 9 is buckled on the outside of the conveying mesh belt of the stainless steel mesh belt conveyor 8. Both ends of the cooling cover 9 are set to be open, and a plurality of heat exchange fins 10 are fixedly connected to the three adjacent inner walls of the cooling cover 9. An air flow channel is arranged inside the cooling cover 9, and a refrigeration seat 11 is fixedly installed on the upper surface of the cooling cover 9. An evaporator 12 is fixedly installed inside the refrigeration seat 11. A refrigeration unit 16 is fixedly installed on the side surface of the cooling cover 9. The refrigeration unit 16 is connected to the evaporator 12 through a metal capillary. The interior of the refrigeration unit 16 includes a condenser, a compressor, an expansion valve, and a liquid storage tank, and the interconnected metal capillary tubes are filled with refrigerant. An air inlet is arranged on the upper surface of the refrigeration seat 11, and a fan 13 is fixedly installed at the air inlet port. An exhaust groove is provided at one end of the surface, and two drain pipes are fixedly connected to the bottom end surface of the cooling hood 9, and a water storage tank 15 is installed at one end of the drain pipe. The two water storage tanks 15 are distributed at both sides of the stainless steel mesh belt conveyor 8, wherein the stainless steel mesh belt conveyor 8 can be used to transport the forged high-temperature workpiece. During the transportation process, the high-temperature workpiece passes through the interior of the cooling hood 9. At this time, the refrigeration unit 16 and the evaporator 12 are started, and the fan 13 is started at the same time. The rotation of the fan 13 allows the flowing air to pass through the evaporator 12. The evaporator 12 can effectively reduce the air temperature. At this time, the cold air passes through the air flow channel inside the cooling hood 9 in an orderly manner, and the air flow direction is opposite to the conveying direction of the stainless steel mesh belt conveyor 8. Therefore, the temperature inside the cooling hood 9 is distributed from high to low along the conveying direction of the stainless steel mesh belt conveyor 8. This can not only cool the high-temperature workpiece, but also provide time for the stress release in the workpiece, and the functionality is effectively improved.

[0028] Reference Figure 1 An air filter cover 14 is fixedly installed on the upper surface of the refrigeration seat 11, and the air filter cover 14 is buckled on the outside of the fan 13. The air filter cover 14 is buckled on the outside of the fan 13. Therefore, when the fan 13 rotates, the external air passes through the air filter cover 14 in an orderly manner. In this process, the air filter cover 14 can effectively filter the dust in the air, thereby achieving the purpose of purifying the surrounding air, and the functionality is further improved.

[0029] Working principle: When in use, first install the device at the designated position, then select the corresponding forging upper die 6 and forging lower die 7 according to the workpiece to be forged, and install the forging upper die 6 on the upper track 5, and install the forging lower die 7 on the outside of the lower track 2. At this time, normal forging operations can be carried out. With the assistance of an external manipulator, the workpiece can be placed on different forging lower dies 7 in turn. The hydraulic cylinder 4 makes the forging upper die 6 and the forging lower die 7 match, and the forging operations of different processes can be effectively performed synchronously. Finally, the forged high-temperature workpiece is transferred by the manipulator and placed at one end of the stainless steel mesh belt conveyor 8. At this time, the stainless steel mesh belt conveyor 8 is started, and the stainless steel mesh belt conveyor 8 is used to transport the high-temperature workpiece, so that the high-temperature workpiece can pass through the interior of the cooling hood 9 in an orderly manner. In this process, the refrigeration unit 16 and the evaporation unit 16 are started. The evaporator 12 is started, and the fan 13 is started at the same time. The rotation of the fan 13 allows the flowing air to pass through the evaporator 12. The evaporator 12 can effectively reduce the air temperature. At this time, the cold air passes through the air flow channel inside the cooling hood 9 in an orderly manner. The air flow direction is opposite to the conveying direction of the stainless steel mesh belt conveyor 8. Therefore, the temperature inside the cooling hood 9 is distributed from high to low along the conveying direction of the stainless steel mesh belt conveyor 8. Then, with the assistance of the heat exchange fins 10, the high-temperature workpiece can be effectively cooled and cooled, and time is provided for the release of the internal stress of the high-temperature workpiece. Since the air filter cover 14 is buckled on the outer cover of the fan 13, the fan 13 allows the external air to pass through the air filter cover 14 in an orderly manner when it rotates. In this process, the air filter cover 14 can effectively filter the dust in the air, thereby achieving the purpose of purifying the surrounding air.

[0030] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A multifunctional integrated high-precision CNC forging device, comprising a base (1), characterized in that: A support frame (3) is fixedly connected to the upper surface of the base (1), two hydraulic cylinders (4) are fixedly installed at one end of the support frame (3), and an upper rail (5) is fixedly connected to the telescopic end of the hydraulic cylinder (4). A lower rail (2) is fixedly connected to the upper surface of the base (1), a plurality of forging lower dies (7) are installed on the outside of the lower rail (2), and a plurality of forging upper dies (6) are installed on the outside of the upper rail (5), and the number and position of the forging upper dies (6) correspond to the forging lower dies (7) one by one.

2. The multifunctional integrated high-precision CNC forging device according to claim 1 is characterized in that: A stainless steel mesh belt conveyor (8) is fixedly mounted on the upper surface of the base (1), the stainless steel mesh belt conveyor (8) being located at one end of the lower track (2), and a cooling cover (9) is fixedly connected to the side surface of the stainless steel mesh belt conveyor (8), the cooling cover (9) being buckled onto the outside of the conveyor mesh belt of the stainless steel mesh belt conveyor (8).

3. The multifunctional integrated high-precision CNC forging device according to claim 2 is characterized in that: Both ends of the cooling cover (9) are arranged in an open shape, and a plurality of heat exchange fins (10) are fixedly connected to three adjacent inner walls of the cooling cover (9).

4. The multifunctional integrated high-precision CNC forging device according to claim 2 is characterized in that: An air flow channel is arranged inside the cooling cover (9), a refrigeration seat (11) is fixedly mounted on the upper surface of the cooling cover (9), an evaporator (12) is fixedly mounted inside the refrigeration seat (11), a refrigeration unit (16) is fixedly mounted on the side surface of the cooling cover (9), the refrigeration unit (16) and the evaporator (12) are connected via a thin metal tube, an air inlet is arranged on the upper surface of the refrigeration seat (11), and a fan (13) is fixedly mounted at the air inlet port, and an exhaust groove is arranged at one end of the side surface of the cooling cover (9).

5. The multifunctional integrated high-precision CNC forging device according to claim 2 is characterized in that: Two drainage pipes are fixedly connected to the bottom end surface of the cooling cover (9), and a water storage tank (15) is installed at one end of the drainage pipe. The two water storage tanks (15) are distributed at two sides of the stainless steel mesh belt conveyor (8).

6. The multifunctional integrated high-precision CNC forging device according to claim 4 is characterized in that: An air filter cover (14) is fixedly mounted on the upper surface of the refrigeration seat (11), and the air filter cover (14) is buckled onto the outside of the fan (13).

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