Welding device for container tank body
Patent Information
- Application Number
- CN202421207865.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-30
Smart Images

Figure CN222588619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding device for a container tank body. Background Art
[0002] Metal container tanks are often used in today's chemical and other industries. They can withstand high pressures and are often used to store gases, liquids or mixtures. The tank body of a container tank is generally a cylinder, and these tank bodies usually need to be welded. When the tank body is produced, the metal plate is first cut into the required size, and then the metal plate is curled into a suitable arc, and then the two unbent sides of the metal plate are aligned and welded to form the cylindrical body of the tank. When welding the opposite sides of the metal plate, in order to prevent the thermal stress generated during welding from causing the metal plate to shift and affect the neatness of the welding, it is necessary to first perform spot welding and fix it, and then perform overall welding. When welding the tank body, the weld needs to be aligned and then spot welding is performed. However, the tank body will shift during welding, affecting the accuracy of the welding, and the tank body needs to be fixed. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and proposes a welding device for a container tank body.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A welding device for a container tank body comprises a base, a support frame, a rotating assembly, an inner support assembly, an outer clamp assembly and a welding assembly, wherein the tank body is placed on the base, the support frame is arranged at one side of the base, the support frame comprises a first bracket and a second bracket, the rotating assembly is rotatably arranged on the support frame, the inner support assembly is slidably arranged on the rotating assembly, the outer clamp assembly is slidably arranged on the rotating assembly, and the welding assembly is slidably arranged on the base.
[0006] Preferably, the rotating assembly includes a motor 1, a rotating shaft and a turntable, a support plate 1 is provided on the side of the bracket 1 away from the base, the motor 1 is fixedly provided on the support plate 1, the rotating shaft is fixedly provided at the output end of the motor 1 and is rotatably provided on the bracket 1, the turntable is fixedly provided on the rotating shaft, and the turntable is concentric with the rotating shaft.
[0007] Preferably, the inner support assembly includes a sleeve, a rotating rod, a second motor, a connecting rod and a slide plate, a second support plate is provided on a side of the second support away from the base, the second motor is fixedly provided on the second support plate, the rotating rod is fixedly provided at the output end of the second motor and is rotatably provided on the second support, the sleeve is slidably sleeved on the rotating shaft, the rotating rod is rotatably connected to an end of the sleeve away from the rotating disk, and the rotating rod is threadedly connected to the rotating shaft. A connecting block 1 is provided on the outer circumference of the sleeve, a connecting block 2 is provided on the slide plate, one end of the connecting rod is hinged to the first connecting block, and the other end is hinged to the second connecting block.
[0008] Preferably, a slide groove 1 is provided on the turntable, and the slide groove 1 is provided along the radial direction of the turntable. A slider 1 is provided at one end of the slide plate, and the slider 1 can slide in the slide groove 1.
[0009] Preferably, the outer clamping assembly includes a clamping plate and a slider 2 arranged at one end of the clamping plate, a slide groove 2 is arranged on the turntable, the slide groove 2 is arranged along the radial direction of the turntable, and the slide groove 2 is staggered with the slide groove 1, and the slider 2 can slide in the slide groove 2.
[0010] Preferably, a movable disk is rotatably arranged on the turntable, a control groove is arranged on the movable disk, the control groove is arranged obliquely, one end of the control groove is farther from the center of the turntable than the other end, the slider 2 is slidably arranged in the control groove, a circular hole is arranged at the portion of the movable disk corresponding to the slide groove 1, and a handle is arranged on the movable disk, preferably, the control groove can be arranged as an arc groove.
[0011] Preferably, a support block is arranged at the top of the base, and there are two pairs of support blocks. A support rod is arranged between a pair of the support blocks. A rotating wheel is rotatably arranged on the support rod, and the tank body is placed on the rotating wheel to reduce the resistance of the tank body when it rotates.
[0012] Preferably, the welding assembly includes a sliding frame, a hydraulic telescopic cylinder, a top plate and a welding head, a sliding groove is arranged on the base, a screw rod is arranged in the sliding groove, the sliding frame is rotatably connected to the screw rod, a motor three is arranged at one end of the screw rod, and a pulley is arranged at the bottom end of the sliding frame.
[0013] The beneficial effects of the utility model are as follows: by arranging an inner support assembly, the side wall of the tank body is supported from the inside, so that the tank body is not easily deformed inward; by arranging an outer clamping assembly, the tank body is clamped from the outside of the tank body, so that the tank body is fixed between the inner support assembly and the outer clamping assembly; by arranging a rotating assembly, the tank body is driven to rotate the weld to the bottom of the welding assembly, so as to facilitate welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1This is a structural schematic diagram of a welding device for a container tank body proposed by the utility model;
[0015] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective after removing the tank body;
[0016] Figure 3 It is a structural schematic diagram of the inner support component;
[0017] Figure 4 is a schematic diagram of the structure of the turntable;
[0018] Figure 5 It is a structural schematic diagram of a moving plate and an outer clamping assembly;
[0019] Figure 6 Schematic diagram of the structure of the base and welding components.
[0020] In the figure: 1 base, 11 support block, 12 support rod, 121 rotating wheel, 13 sliding groove, 131 screw rod, 132 motor three, 2 support frame, 21 bracket one, 211 support plate one, 22 bracket two, 221 support plate two, 3 rotating assembly, 31 motor one, 32 rotating shaft, 33 turntable, 331 slide groove one, 332 slide groove two, 333 moving plate, 3331 control groove, 3332 round hole, 3333 handle, 4 inner support assembly, 41 sleeve, 411 connecting block one, 42 rotating rod, 43 motor two, 44 connecting rod, 45 slide plate, 451 connecting block two, 452 slider one, 5 outer clamp assembly, 51 clamping plate, 52 slider two, 6 welding assembly, 61 sliding frame, 62 hydraulic telescopic cylinder, 63 top plate, 64 welding head, 7 tank body. DETAILED DESCRIPTION
[0021] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms center, top, bottom, left, right, vertical, horizontal, inside, outside, etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms first, second, and third are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0023] Please refer to Figure 1-6A welding device for a container tank body comprises a base 1, a support frame 2, a rotating assembly 3, an inner support assembly 4, an outer clamp assembly 5 and a welding assembly 6, wherein a tank body 7 is placed on the base 1, the support frame 2 is arranged at one side of the base 1, the support frame 2 comprises a bracket 1 21 and a bracket 2 22, the rotating assembly 3 is rotatably arranged on the support frame 2, the inner support assembly 4 is slidably arranged on the rotating assembly 3, the outer clamp assembly 5 is slidably arranged on the rotating assembly 3, and the welding assembly 6 is slidably arranged on the base 1.
[0024] Before welding, the inner support assembly 4 is in a retracted state, and the bent metal plate tank body 7 to be welded is placed on the base 1, and the inner support assembly 4 is inside the tank body 7; the inner support assembly 4 is opened to support the side wall of the tank body 7 from the inside, so that the tank body 7 is not easily deformed inward; when the inner support assembly 4 is opened to a size suitable for the inner diameter of the tank body 7, the outer clamp assembly 5 is rotated to clamp the tank body 7 from the outside of the tank body 7, so that the tank body 7 is fixed between the inner support assembly 4 and the outer clamp assembly 5; the rotating assembly 3 is started to drive the tank body 7 to rotate the weld to the bottom of the welding assembly 6, and after the welding assembly 6 is spot-welded and positioned, the entire weld is welded. Spot welding and straight line welding are completed on the same device, and there is no need for multiple people to align and support the tank body 7, thereby improving welding efficiency.
[0025] In order to enable the tank body 7 to rotate, the rotating assembly 3 includes a motor 31, a rotating shaft 32 and a turntable 33. A support plate 211 is provided on the side of the bracket 21 away from the base 1. The motor 31 is fixedly provided on the support plate 211. The rotating shaft 32 is fixedly provided at the output end of the motor 31 and is rotatably provided on the bracket 21. The turntable 33 is fixedly provided on the rotating shaft 32, and the turntable 33 is concentric with the rotating shaft 32.
[0026] In order to enable the inner support assembly 4 to support the tank body 7, the inner support assembly 4 includes a sleeve 41, a rotating rod 42, a second motor 43, a connecting rod 44 and a slide plate 45. A second support plate 221 is provided on the side of the second bracket 22 away from the base 1. The second motor 43 is fixedly provided on the second support plate 221. The rotating rod 42 is fixedly provided at the output end of the second motor 43 and is rotatably provided on the second bracket 22. In order to enable the inner support assembly 4 to be located at the center of the tank body 7, the sleeve 41 is slidably sleeved on the rotating shaft 32. The rotating rod 42 is rotatably connected to the end of the sleeve 41 away from the turntable 33, and the rotating rod 42 is threadedly connected to the rotating shaft 32.
[0027] In order to control the distance between the slide plate 45 and the sleeve 41 , a connecting block 1 411 is provided on the outer circumference of the sleeve 41 , a connecting block 2 451 is provided on the slide plate 45 , one end of the connecting rod 44 is hinged to the connecting block 1 411 , and the other end is hinged to the connecting block 2 451 .
[0028] In order to make the slide plate 45 move in a certain direction, a slide groove 331 is provided on the rotating disk 33, and the slide groove 331 is arranged along the radial direction of the rotating disk 33. A slider 452 is provided at one end of the slide plate 45, and the slider 452 can slide in the slide groove 331, so that the slider 452 can move along the radial direction of the rotating disk 33. The motor 2 43 controls the rotating rod 42 to rotate in the rotating shaft 32, driving the sleeve 4 to slide on the rotating shaft 32, and the sleeve 4 drives the slide plate 45 to move radially along the slide groove 331, thereby adjusting the supporting diameter of the inner support assembly 4, and then supporting the inner wall of the tank body 7.
[0029] In order to clamp and position the outer side of the tank body 7, the outer clamping assembly 5 includes a clamping plate 51 and a slider 52 arranged at one end of the clamping plate 51, a slide groove 332 is arranged on the turntable 33, and the slide groove 332 is arranged along the radial direction of the turntable 33, and the slide groove 332 is staggered with the slide groove 1 331, and the slider 52 can slide in the slide groove 332.
[0030] In order to adjust the distance between the outer clamping assembly 5 and the tank body 7, a movable disk 333 is rotatably arranged on the rotating disk 33, and a control groove 3331 is arranged on the movable disk 333. The control groove 3331 is arranged obliquely, and one end of the control groove 3331 is farther from the center of the rotating disk 33 than the other end. The slider 2 52 is slidably arranged in the control groove 3331. In order to prevent the movable disk 333 from interfering with the slider 1 452 when moving, a circular hole 3332 is arranged at the portion of the movable disk 333 corresponding to the slide groove 1 331, so that the slider 1 452 moves in the slide groove 1 331 without contacting the movable disk 333. In order to facilitate the rotation of the movable disk 333, a handle 3333 is arranged on the movable disk 333. In order to make the slider 2 52 move more smoothly, the control groove 3331 can be arranged as an arc groove. When the tank body 7 needs to be clamped, the movable disk 33 is rotated by the handle 3333 to make the control groove 3331 rotate relative to the turntable 33, thereby driving the slider 2 52 to move along the slide groove 2 332, and then adjusting the distance between the clamping plate 51 and the tank body 7, so as to clamp the tank body 7.
[0031] In order to facilitate the rotation of the tank body 7, a support block 11 is arranged at the top of the base 1. There are two pairs of support blocks 11. A support rod 12 is arranged between a pair of support blocks 11. A rotating wheel 121 is rotatably arranged on the support rod 12. The tank body 7 is placed on the rotating wheel 121 to reduce the resistance of the tank body 7 when it rotates.
[0032] In order to facilitate the welding of the tank body 7, the welding assembly 6 includes a sliding frame 61, a hydraulic telescopic cylinder 62, a top plate 63 and a welding head 64. A sliding groove 13 is arranged on the base 1, and a screw rod 131 is arranged in the sliding groove 13. The sliding frame 61 is rotatably connected to the screw rod 131. A motor 3 132 is arranged at one end of the screw rod 131, and a pulley is arranged at the bottom end of the sliding frame 61.
[0033] Before welding, the second motor 43 drives the rotating rod 42 to rotate in the direction away from the rotating assembly 3, so that the inner support assembly 4 is in a retracted state, the metal plate tank body 7 is placed on the base 1, and the inner support assembly 4 is inside the tank body 7; after the tank body 7 is placed, the second motor 43 drives the rotating rod 42 to rotate in the direction close to the rotating assembly 3, so that the inner support assembly 4 is opened, and the slide plate 45 supports the inner wall of the tank body 7 from the inside; when the inner support assembly 4 is opened to a size suitable for the inner diameter of the tank body 7, the movable disk 333 is rotated by the handle 3333, so that the control groove 3331 rotates and drives the second slider 52 to move along the slide groove 1 331 at the center of the turntable 33, and drives the clamping plate 51 to clamp the tank body 7 from the outside of the tank body 7, so that the tank body 7 is fixed between the inner support assembly 4 and the outer clamping assembly 5; start the rotating assembly 3, drive the tank body 7 to rotate the weld to the bottom of the welding assembly 6, and after the welding assembly 6 is spot welded and positioned, the entire weld is welded.
Claims
1. A welding device for a container tank body, characterized in that: The invention comprises a base (1), a support frame (2), a rotating assembly (3), an inner support assembly (4), an outer clamping assembly (5) and a welding assembly (6), wherein the support frame (2) is arranged on one side of the base (1), the support frame (2) comprises a first bracket (21) and a second bracket (22), the rotating assembly (3) is rotatably arranged on the support frame (2), the inner support assembly (4) is slidably arranged on the rotating assembly (3), the outer clamping assembly (5) is slidably arranged on the rotating assembly (3), the welding assembly (6) is slidably arranged on the base (1), the rotating assembly (3) comprises a first motor (31), a rotating shaft (32) and a rotating disk (33), the inner support assembly (4) comprises a sleeve (41), a rotating rod (42), a second motor (43) and a rotating disk (33). ), a connecting rod (44) and a slide plate (45), the motor 2 (43) is arranged on the bracket 2 (22), the rotating rod (42) is fixedly arranged at the output end of the motor 2 (43) and is rotatably arranged on the bracket 2 (22), the sleeve (41) is slidably sleeved on the rotating shaft (32), the rotating rod (42) is rotatably connected to one end of the sleeve (41) away from the rotating disk (33), and the rotating rod (42) is threadedly connected to the rotating shaft (32), a connecting block 1 (411) is arranged on the outer circumference of the sleeve (41), a connecting block 2 (451) is arranged on the slide plate (45), one end of the connecting rod (44) is hinged to the connecting block 1 (411), and the other end is hinged to the connecting block 2 (451).
2. A welding device for a container tank body according to claim 1, characterized in that: A support plate (211) is arranged on a side of the bracket (21) away from the base (1); the motor (31) is arranged on the support plate (211); the rotating shaft (32) is arranged at the output end of the motor (31) and is rotatably arranged on the bracket (21); the rotating disk (33) is fixedly arranged on the rotating shaft (32), and the rotating disk (33) is concentric with the rotating shaft (32).
3. A welding device for a container body according to claim 1, characterized in that: A slide groove (331) is provided on the rotating disk (33), and the slide groove (331) is arranged along the radial direction of the rotating disk (33). A slider (452) is provided at one end of the slide plate (45), and the slider (452) can slide in the slide groove (331).
4. A welding device for a container tank body according to claim 3, characterized in that: The outer clamping assembly (5) comprises a clamping plate (51) and a second sliding block (52) arranged at one end of the clamping plate (51); a second sliding groove (332) is arranged on the turntable (33); the second sliding groove (332) is arranged along the radial direction of the turntable (33); and the position of the second sliding groove (332) is staggered with the position of the first sliding groove (331); and the second sliding block (52) can slide in the second sliding groove (332).
5. A welding device for a container body according to claim 4, characterized in that: A movable disk (333) is rotatably arranged on the rotating disk (33), a control groove (3331) is arranged on the movable disk (333), the control groove (3331) is arranged obliquely, one end of the control groove (3331) is farther from the center of the rotating disk (33) than the other end, the sliding block 2 (52) is slidably arranged in the control groove (3331), a circular hole (3332) is arranged on the portion of the movable disk (333) corresponding to the sliding groove 1 (331), and a handle (3333) is arranged on the movable disk (333).
6. A welding device for a container body according to claim 1, characterized in that: A tank body (7) is placed on the base (1), a support block (11) is arranged at the top of the base (1), two pairs of the support blocks (11) are provided, a support rod (12) is provided between a pair of the support blocks (11), and a rotating wheel (121) is rotatably provided on the support rod (12).
7. A welding device for a container can body according to claim 1, characterized in that: The welding assembly (6) comprises a sliding frame (61), a hydraulic telescopic cylinder (62), a top plate (63) and a welding head (64); a sliding groove (13) is arranged on the base (1); a screw rod (131) is arranged in the sliding groove (13); the sliding frame (61) is rotatably connected to the screw rod (131); and a motor (132) is arranged at one end of the screw rod (131).
Citation Information
Cited By
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