Slitting slitting blade production device
By designing a thickness detection mechanism in the longitudinal shear stripping blade production device, and measuring and controlling the blade thickness using a distance sensor and controller, the problems of low detection accuracy and low efficiency in the prior art are solved, and higher detection accuracy and factory quality are achieved.
Patent Information
- Application Number
- CN202420826837.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing longitudinal shear strip blade production device has low detection accuracy and low efficiency when measuring the blade thickness, and lacks effective solutions.
A longitudinal shear strip blade production device is designed, including a thickness detection mechanism, which measures the thickness of the blade using a distance sensor and pushes the unqualified blade to the collection box through the controller and the telescopic rod to ensure that the blade reaches the preset thickness range.
By setting up a thickness detection mechanism, the accuracy and efficiency of blade thickness measurement are improved, the factory quality of the blade is ensured, and the dependence of manual inspection is reduced.
Smart Images

Figure CN222588758U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blade production devices, in particular to a longitudinal shearing and slitting blade production device. Background Art
[0002] The metal sheet slitting machine uses the slitting blade to roll on the sheet to complete the infinite length shearing action of the sheet. Due to the excellent high wear resistance and strong impact resistance of the slitting blade, the slitting blade is widely used in aerospace, automobile manufacturing, mining machinery, hardware manufacturing, home appliances and other industries.
[0003] The existing longitudinal shear blade production equipment needs to go through the stages of cutting, heat treatment, grinding, etc. when processing the blade. After grinding, the thickness of the blade needs to be measured to ensure that the blade can be shipped normally. However, the inspection is basically done manually by workers, which has the problems of low inspection accuracy and low inspection efficiency. At present, no effective solution has been proposed for the problems in related technologies. Utility Model Content
[0004] In view of the problems in the related technology, the utility model proposes a longitudinal shearing and slitting blade production device to overcome the above technical problems existing in the existing related technology.
[0005] To this end, the specific technical solutions adopted by the utility model are as follows:
[0006] A longitudinal shearing and slitting blade production device comprises a bottom plate, pillars are fixedly connected on both sides above the bottom plate, a top plate is fixedly installed above the pillars, a cutting mechanism is arranged above the bottom plate, a heat treatment box is arranged on one side of the cutting mechanism, a grinding mechanism is arranged on one side of the heat treatment box, and a thickness detection mechanism is arranged on one side of the grinding mechanism.
[0007] Furthermore, the thickness detection mechanism includes a detection platform arranged above the base plate, a positioning column is provided above the detection platform, a first telescopic rod is provided below the positioning column, a fixed plate is provided above the detection platform, two fixed plates are provided, the top of the fixed plate is connected to the second telescopic rod, the second telescopic rod is connected to the top plate, a mounting plate is provided on one side of the fixed plate, a distance sensor is provided at the bottom end of the mounting plate, the distance sensor is electrically connected to the controller, the controller is electrically connected to the pressure sensor, and the pressure sensor is arranged inside the fixed plate.
[0008] Furthermore, a first electric push rod is provided on one side of the testing platform, the first electric push rod is connected to the push plate, and a collection box is provided on the other side of the testing platform.
[0009] Furthermore, the cutting mechanism includes a cutting table arranged above the base plate, a fixed seat is provided on one side above the cutting table, a movable seat is provided on the other side, sliders are provided on both sides of the movable seat, a slide groove is provided on the cutting table, the slider matches the slide groove, the rear end of the movable seat is connected to the second electric push rod, a cutting blade is provided above the cutting table, the cutting blade is connected to the output end of the driving motor, the driving motor is placed inside the mounting seat, the mounting seat is connected to the first hydraulic rod, and the first hydraulic rod is arranged on the top plate.
[0010] Furthermore, a nozzle is provided on the mounting seat, the nozzle is connected to a water tank through a water pipe, the water tank is provided on the top plate, and a water collecting tank is provided on the cutting table.
[0011] Furthermore, the grinding mechanism includes a grinding table arranged on one side of the heat treatment box, a placing plate is provided on the grinding table, the bottom end of the placing plate is connected to the rotating motor through a rotating shaft, a fixing rod is provided above the placing plate, a fixing sleeve is threadedly connected to the fixing rod, a grinding plate is provided above the placing plate, the grinding plate is connected to the grinding motor, the grinding motor is arranged inside the fixing pile, and the fixing pile is connected to the second hydraulic rod.
[0012] Furthermore, dust hoods are provided on both sides of the fixed pile, the dust hoods are connected to the dust suction pipes, and the dust suction pipes are connected to the dust suction device.
[0013] The beneficial effects of the utility model are:
[0014] (1) By setting up a thickness detection mechanism, the thickness of the left and right sides of the longitudinal shearing and slitting blade after grinding can be measured by a distance sensor. When the thickness controller reaches the preset range, the controller can control the first telescopic rod to move downward, and the first electric push rod pushes the unqualified longitudinal shearing and slitting blade into the collection box, which is convenient for the staff to rework and can ensure the factory quality of the longitudinal shearing and slitting blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a front view of a longitudinal shearing and slitting blade production device according to an embodiment of the utility model.
[0017] Figure 2 It is a side view of a longitudinal shearing and slitting blade production device according to an embodiment of the utility model.
[0018] Figure 3 It is a structural diagram of a cutting table of a longitudinal shearing and slitting blade production device according to an embodiment of the utility model.
[0019] Figure 4 This is a connection diagram of the second telescopic rod of the longitudinal shearing and slitting blade production device according to an embodiment of the utility model.
[0020] In the figure:
[0021] 1. Bottom plate; 2. Pillar; 3. Cutting mechanism; 301. Cutting table; 302. Fixed seat; 303. Moving seat; 304. Sliding block; 305. Sliding slot; 306. Second electric push rod; 307. Cutting blade; 308. Driving motor; 309. Mounting seat; 310. First hydraulic rod; 4. Heat treatment box; 5. Grinding mechanism; 501. Grinding table; 502. Placing plate; 503. Rotating motor; 504. Fixed rod; 505. Fixed sleeve; 506. Grinding plate; 507. Grinding motor; 508 , fixed pile; 509, second hydraulic rod; 6, thickness detection mechanism; 601, detection table; 602, fixed plate; 603, positioning column; 604, first telescopic rod; 605, second telescopic rod; 606, mounting plate; 607, distance sensor; 608, controller; 609, pressure sensor; 7, first electric push rod; 8, collecting box; 9, nozzle; 10, water pipe; 11, water tank; 12, dust hood; 13, dust pipe; 14, dust suction device; 15, top plate; 16, push plate; 17, water collecting tank. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] According to an embodiment of the utility model, a longitudinal shearing and slitting blade production device is provided.
[0024] Embodiment 1
[0025] like Figure 1-Figure 4As shown, according to the embodiment of the utility model, the longitudinal shearing and slitting blade production device includes a bottom plate 1, pillars 2 are fixedly connected on both sides above the bottom plate 1, a top plate 15 is fixedly installed above the pillars 2, a cutting mechanism 3 is provided above the bottom plate 1, a heat treatment box 4 is provided on one side of the cutting mechanism 3, a grinding mechanism 5 is provided on one side of the heat treatment box 4, a thickness detection mechanism 6 is provided on one side of the grinding mechanism 5, and the thickness detection mechanism 6 includes a detection table 601 provided above the bottom plate 1, a positioning column 603 is provided above the detection table 601, a first telescopic rod 604 is provided below the positioning column 603, and a fixing plate 606 is provided above the detection table 601. 02, there are two fixed plates 602, the top of the fixed plate 602 is connected to the second telescopic rod 605, the second telescopic rod 605 is connected to the top plate 15, a mounting plate 606 is provided on one side of the fixed plate 602, a distance sensor 607 is provided on the bottom end of the mounting plate 606, the distance sensor 607 is electrically connected to the controller 608, the controller 608 is electrically connected to the pressure sensor 609, the pressure sensor 609 is arranged inside the fixed plate 602, a first electric push rod 7 is provided on one side of the detection platform 601, the first electric push rod 7 is connected to the push plate 16, and a collection box 8 is provided on the other side of the detection platform 601.
[0026] like Figure 1-Figure 3 As shown, the cutting mechanism 3 includes a cutting table 301 arranged above the bottom plate 1, a fixed seat 302 is arranged on one side above the cutting table 301, a movable seat 303 is arranged on the other side, sliders 304 are arranged on both sides of the movable seat 303, a slide groove 305 is arranged on the cutting table 301, the slider 304 matches the slide groove 305, the rear end of the movable seat 303 is connected to the second electric push rod 306, a cutting blade 307 is arranged above the cutting table 301, the cutting blade 307 is connected to the output end of the driving motor 308, the driving motor 308 is placed inside the mounting seat 309, the mounting seat 309 is connected to the first hydraulic rod 310, the first hydraulic rod 310 is arranged on the top plate 15, a nozzle 9 is arranged on the mounting seat 309, and the nozzle 9 is connected to the water tank 11 through the water pipe 10 Then, the water tank 11 is arranged on the top plate 15, the cutting table 301 is provided with a water collecting tank 17, the grinding mechanism 5 includes a grinding table 501 arranged on one side of the heat treatment box 4, a placing plate 502 is provided on the grinding table 501, the bottom end of the placing plate 502 is connected to the rotating motor 503 through a rotating shaft, a fixing rod 504 is provided above the placing plate 502, a fixing sleeve 505 is threadedly connected to the fixing rod 504, a grinding plate 506 is provided above the placing plate 502, the grinding plate 506 is connected to the grinding motor 507, the grinding motor 507 is arranged inside the fixing pile 508, the fixing pile 508 is connected to the second hydraulic rod 509, dust hoods 12 are provided on both sides of the fixing pile 508, the dust hood 12 is connected to the dust suction pipe 13, and the dust suction pipe 13 is connected to the dust suction device 14.
[0027] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0028] In actual application, the blank of circular cross section is placed on the cutting table 301, and the second electric push rod 306 is started to drive the moving seat 303 to move, so that the moving seat 303 clamps the blank, and then the first hydraulic rod 310 is started to drive the cutting blade 307 close to the blank, so that the cutting blade 307 cuts the blank, and in the cutting process, the nozzle 9 is opened to spray water on the cutting part, so that the cutting blade 307 can be cooled and the service life of the cutting blade 307 can be extended. When the cutting is completed, the nozzle 9 is opened to spray water on the cutting part, so that the cutting blade 307 can be cooled and the service life of the cutting blade 307 can be extended. The overheat treatment box 4 sintered, quenched and tempered the blade. After the heat treatment is completed, the blade can be coated by a coating machine (not shown in the figure) to enhance the anti-oxidation and anti-wear properties of the blade. The blade is then placed on the placement plate 502, and the blade is fixed by putting the fixing sleeve 505 on the fixing rod 504 to prevent the blade from moving during the grinding process. The grinding disc 506 is driven to move downward by starting the second hydraulic rod 509 to make the grinding disc 506 contact with the blade, and then the grinding motor 507 and the rotating motor 503 are started to drive the grinding disc 506 to move downward. The movable placement plate 502 rotates, driving the grinding motor 507 to grind the longitudinal shearing and slitting knife for one circle, and by providing the dust cover 12 and the dust suction device 14, the debris generated during the grinding process can be sucked to ensure the cleanliness of the grinding platform. When the grinding is completed, the blade can be positioned by placing it on the outside of the positioning column 603 sleeved on the detection table 601, and then the second telescopic rod 605 is started to drive the mounting plates 606 on the left and right sides to approach the blade. When the blade is connected to the mounting plate 606, the inside of the mounting plate 606 is The pressure sensor 609 senses the pressure and sends a signal to the controller 608. The controller 608 reads the value on the distance sensor 607 at this time, that is, the thickness of the blade. When the thickness of the blade is outside the preset value of the controller 608, the controller 608 controls the first telescopic rod 604 to move downward, thereby moving the positioning column 603 downward, so that the top of the positioning column 603 moves to the inside of the inspection table 601. At this time, by starting the first electric push rod 7, the unqualified blade is moved to the inside of the collection box 8, and the staff who have tested the qualified blade can directly remove it for subsequent operations.
[0029] To sum up, with the help of the above-mentioned technical scheme of the utility model, by setting up the thickness detection mechanism 6, the thickness of the left and right sides of the longitudinal shearing and slitting blade after grinding can be measured through the distance sensor 607. When the thickness controller 608 is within the preset range, the controller 608 can control the first telescopic rod 604 to move downward, and the first electric push rod 7 pushes the unqualified longitudinal shearing and slitting blade into the collection box 8, which is convenient for the staff to rework and can ensure the factory quality of the longitudinal shearing and slitting blade.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A slitting blade production device, characterized in that: The invention comprises a bottom plate (1), pillars (2) are fixedly connected on both sides above the bottom plate (1), a top plate (15) is fixedly installed above the pillars (2), a cutting mechanism (3) is provided above the bottom plate (1), a heat treatment box (4) is provided on one side of the cutting mechanism (3), a grinding mechanism (5) is provided on one side of the heat treatment box (4), and a thickness detection mechanism (6) is provided on one side of the grinding mechanism (5).
2. The slitting blade production device according to claim 1, characterized in that: The thickness detection mechanism (6) comprises a detection platform (601) arranged above the bottom plate (1), a positioning column (603) is arranged above the detection platform (601), a first telescopic rod (604) is arranged below the positioning column (603), a fixing plate (602) is arranged above the detection platform (601), two fixing plates (602) are provided, the top of the fixing plate (602) is connected to the second telescopic rod (605), the second telescopic rod (605) is connected to the top plate (15), a mounting plate (606) is arranged on one side of the fixing plate (602), a distance sensor (607) is arranged at the bottom end of the mounting plate (606), the distance sensor (607) is electrically connected to a controller (608), the controller (608) is electrically connected to a pressure sensor (609), and the pressure sensor (609) is arranged inside the fixing plate (602).
3. The slitting blade production device according to claim 2, characterized in that: A first electric push rod (7) is provided on one side of the detection platform (601), and the first electric push rod (7) is connected to a push plate (16). A collection box (8) is provided on the other side of the detection platform (601).
4. The slitting blade production device according to claim 1, characterized in that: The cutting mechanism (3) comprises a cutting table (301) arranged above the bottom plate (1); a fixed seat (302) is arranged on one side above the cutting table (301); a movable seat (303) is arranged on the other side; sliders (304) are arranged on both sides of the movable seat (303); a slide groove (305) is arranged on the cutting table (301); the slider (304) matches the slide groove (305); the rear end of the movable seat (303) is connected to a second electric push rod (306); a cutting blade (307) is arranged above the cutting table (301); the cutting blade (307) is connected to the output end of a driving motor (308); the driving motor (308) is arranged inside a mounting seat (309); the mounting seat (309) is connected to a first hydraulic rod (310); and the first hydraulic rod (310) is arranged on the top plate (15).
5. The slitting blade production device according to claim 4, characterized in that: The mounting seat (309) is provided with a nozzle (9), the nozzle (9) is connected to a water tank (11) via a water pipe (10), the water tank (11) is provided on a top plate (15), and a water collecting tank (17) is provided on the cutting table (301).
6. The slitting blade production device according to claim 1, characterized in that: The grinding mechanism (5) comprises a grinding table (501) arranged on one side of the heat treatment box (4), a placing plate (502) being arranged on the grinding table (501), the bottom end of the placing plate (502) being connected to a rotating motor (503) via a rotating shaft, a fixing rod (504) being arranged above the placing plate (502), a fixing sleeve (505) being threadedly connected to the fixing rod (504), a grinding plate (506) being arranged above the placing plate (502), the grinding plate (506) being connected to a grinding motor (507), the grinding motor (507) being arranged inside a fixing pile (508), and the fixing pile (508) being connected to a second hydraulic rod (509).
7. The slitting blade production device according to claim 6, characterized in that: Dust hoods (12) are provided on both sides of the fixing pile (508); the dust hoods (12) are connected to dust suction pipes (13); and the dust suction pipes (13) are connected to dust suction devices (14).