Portable edging and chamfering device for machining

By introducing infrared meter, adjustable threaded rod and adjustment clip into the mechanical edge grinding device, the problem of inability to accurately position and detect edge grinding errors in the prior art is solved, and high-quality edge grinding chamfering processing is achieved.

CN222589089UActive Publication Date: 2025-03-11WUXI SANLE PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202420839720.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-11
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing mechanical edge grinding devices cannot accurately locate the cutting angle and edge grinding dimensions, and cannot detect errors in the edge grinding process in real time, resulting in unguaranteed edge grinding quality.

Method used

A grinding chamfering device including a top shell, a corner wheel, a motor, a push handle, an infrared meter, and an adjustable threaded rod and an adjustment clip are designed. The edge wear quality is detected in real time through infrared meter, and the adjustable threaded rod and adjustment clip are used to achieve accurate positioning of the angle-cutting wheel.

Benefits of technology

Accurate positioning and real-time quality inspection of the grinding chamfers of different parts is achieved, ensuring the straightness and smoothness of the grinding, and improving processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining, in particular to a convenient edging and chamfering device for machining, which comprises a shell, two groups of corner cutting wheels are attached to the inner wall of a top shell, a motor is fixed at one end of each corner cutting wheel, a push handle is fixed at the center of the top surface of the top shell, a hanging buckle is arranged on the top surface of the top shell, and a handle is fixed at the other end of each corner cutting wheel. The portable edge grinding and chamfering device comprises a top shell, hanging buckles are arranged on the two sides of a push handle, the top faces of the hanging buckles are connected with straps, infrared measuring instruments are fixed to the two sides of the outer wall of the top shell correspondingly, inclined fixing plates are fixed to the two sides of the bottom of the top shell correspondingly, and threaded rods penetrate through the middles of the surfaces of the inclined fixing plates. The adjustable threaded rod and the adjusting clamp are additionally arranged on the inclined fixing plates on the two sides, the distance between the adjusting clamp and a machined original part can be adjusted through the threaded rod, the edge grinding angle and size can be accurately positioned, whether the ground edge is straight and smooth or not can be detected in real time by additionally arranging the infrared measuring instrument, the defect position of the ground edge can be detected, and secondary machining is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a convenient edge grinding and chamfering device for mechanical processing. Background Art

[0002] The production process of mechanical products is the whole process of transforming raw materials into finished products. The production process in a machinery manufacturing plant includes the transportation and storage of raw materials, technical preparation and production preparation of products, manufacturing of blanks, machining and heat treatment of parts, assembly, debugging, inspection of products, as well as sales and after-sales services of products. In the production process, the process of directly changing the shape, size, relative position and properties of the production object to make it a finished product or semi-finished product is called a process. The machining process refers to the whole process of using machining methods to change the shape, size, relative position and properties of the blank to make it a part.

[0003] The function of the mechanical processing edge grinding device is to effectively implement the edge grinding process in the processing operation of mechanical parts, effectively ensure the smoothness of the parts processing, do not hurt people, and achieve high-quality quality assurance. However, the current mechanical processing edge grinding device can only grind the upper and lower surfaces. It cannot grind the sides, especially the small edges. It is easy to scratch during the transportation process or cause the mechanical processing quality to be unsatisfactory. Manual grinding has to be used, which reduces the operating efficiency of the mechanical processing and the quality of the mechanical processing operation is very rough.

[0004] The existing patent (publication number: CN209970379U) discloses a small handheld T-shaped structure edge grinding sanding belt machine, which belongs to the field of small tool-type mechanical equipment. The sanding belt machine includes a handle, a main connecting frame, a secondary connecting frame, a sanding belt bracket, a driving synchronous wheel, a driven synchronous wheel, and a synchronous belt. The motor output shaft is connected to the driving synchronous wheel; the secondary connecting frame is connected to the main connecting frame, and the driven synchronous wheel is connected to the sanding belt driving wheel through a transmission shaft. The sanding belt driving wheel and the driven synchronous wheel are coaxial and concentric and fixed on the sanding belt frame by a bearing seat; a U-shaped tensioner and a lifting ring adjusting screw are provided on one side of the sanding belt driven wheel of the sanding belt machine. The device can adjust the left and right position of the sanding belt driven wheel in the length direction of the sanding belt frame through the U-shaped tensioner and the lifting ring screw, so as to achieve the purpose of adjusting the tension of the sanding belt or replacing the sanding belt; the sanding belt and the handle are set in a T-shaped layout, so that the sanding belt is evenly stressed and not easy to wear off. The main and secondary connecting frames are connected by adjustable screws, which is convenient for adjusting the position of the main and driven synchronous wheels. In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The prior design cannot accurately locate the angle of the chamfer and the size of the edge grinding, which is not conducive to grinding and chamfering different original parts; 2. The prior design cannot detect the errors generated in the edge grinding process in real time, and cannot ensure the quality of the edge grinding. Utility Model Content

[0005] The purpose of the utility model is to provide a portable edge grinding and chamfering device for mechanical processing, so as to solve the problems of inability to accurately position and inability to detect errors proposed in the above-mentioned background technology. In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a portable edge grinding and chamfering device for mechanical processing, comprising a top shell, the inner wall of the top shell is fitted with two sets of cutting wheels, one end of the cutting wheel is fixed with a motor, a push handle is fixed to the center of the top surface of the top shell, a hanging buckle is provided on the top surface of the top shell, and the hanging buckle is provided on both sides of the push handle, and a shoulder strap is connected to the top surface of the hanging buckle, infrared alignment instruments are fixed on both sides of the outer wall of the top shell, and oblique fixing plates are fixed on both sides of the bottom of the top shell, a threaded rod is passed through the middle of the surface of the oblique fixing plate, an adjustment clamp is connected to the bottom of the threaded rod, and an adjustment disk is fixed to the top of the threaded rod.

[0006] Further preferably, two parallel clamping shafts are fixed to the inner wall of the adjustment clamp, and the outer wall of the clamping shaft passes through the axis of the roller.

[0007] Further preferably, a movable structure is formed between the threaded rod and the oblique fixing plate.

[0008] Further preferably, the motor and the angle cutting wheel form an integrated structure.

[0009] Further preferably, the push handle and the top shell form an integrated structure.

[0010] Further preferably, the two infrared alignment meters face the front and back of the top shell respectively.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] In the utility model, by adding adjustable threaded rods and adjustment clamps to the oblique fixing plates on both sides, the threaded rods can be used to adjust the distance between the adjustment clamps and the original workpiece to achieve the angle and size of the cutting by the positioning angle cutting wheel.

[0013] In the utility model, by adding an infrared alignment instrument, it is possible to detect in real time whether the completed edge grinding is straight and smooth, and the position of the edge grinding defect can be checked through the distance between the infrared ray and the edge line after edge grinding, which is convenient for secondary processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0016] Figure 3 It is a partial enlarged structural schematic diagram of the adjusting clamp of the utility model.

[0017] In the figure: 1. top shell; 2. angle cutting wheel; 3. motor; 4. push handle; 5. hanging buckle; 6. shoulder strap; 7. infrared alignment instrument; 8. inclined fixing plate; 9. threaded rod; 10. adjustment clamp; 1001. clamping shaft; 1002. roller; 11. adjustment disk. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1 to 3 The utility model provides a technical solution: a portable edge grinding and chamfering device for mechanical processing, comprising a top shell 1, two groups of cutting wheels 2 are attached to the inner wall of the top shell 1, a motor 3 is fixed to one end of the cutting wheel 2, a push handle 4 is fixed to the center of the top surface of the top shell 1, a hanging buckle 5 is provided on the top surface of the top shell 1, and the hanging buckle 5 is arranged on both sides of the push handle 4, a shoulder strap 6 is connected to the top surface of the hanging buckle 5, an infrared alignment meter 7 is fixed to both sides of the outer wall of the top shell 1, an oblique fixing plate 8 is fixed to both sides of the bottom of the top shell 1, a threaded rod 9 penetrates the middle of the surface of the oblique fixing plate 8, an adjustment clamp 10 is connected to the bottom of the threaded rod 9, and an adjustment disk 11 is fixed to the top of the threaded rod 9.

[0020] In this embodiment, Figure 3 As shown, two parallel clamping shafts 1001 are fixed to the inner wall of the adjustment clamp 10, and the outer wall of the clamping shaft 1001 passes through the axis of the roller 1002. This structure facilitates the device to run along the processed part.

[0021] In this embodiment, Figure 1 and Figure 2 As shown, a movable structure is formed between the threaded rod 9 and the inclined fixing plate 8, and this structure facilitates the adjustment of the position and angle between the positioning and cutting wheel 2 and the workpiece being processed.

[0022] In this embodiment, Figure 1 As shown, the motor 3 and the angle cutting wheel 2 form an integrated structure, which makes it easy for the motor 3 to drive the angle cutting wheel 2 to rotate.

[0023] In this embodiment, Figure 1 and Figure 2 As shown, the push handle 4 and the top shell 1 form an integrated structure, which is convenient for operators to push and use the device.

[0024] In this embodiment, Figure 1As shown, two infrared alignment instruments 7 face the front and back of the top shell 1 respectively. This structure facilitates the detection of the quality of edge grinding.

[0025] The use method and advantages of the utility model: The convenient edge grinding and chamfering device for mechanical processing, when in use, has the following working process:

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, first place the device on the corner of the part to be processed, turn the adjustment disk 11 to drive the threaded rod 9 to rotate, and adjust the distance between the adjustment clamps 10 on both sides and the inclined fixing plate 8 respectively, so as to locate the distance and angle between the corner of the corner of the processed part and the corner of the part to be processed, turn on the motor 3, and the motor 3 drives the corner wheel 2 to rotate at high speed to start grinding the corner of the part to be processed. Push the push handle 4 with both hands to move the device forward. For the polished part, the distance between the infrared ray emitted by the infrared alignment instrument 7 and the edge of the grinding edge can be measured to detect whether the grinding is straight; the top of the top shell 1 of the device is also provided with a hanging buckle 5 and a shoulder strap 6, which are convenient for providing assistance during transportation and operation, so that the device is easy to carry and easy to operate.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A portable edge grinding and chamfering device for machining, comprising a top shell (1), characterized in that: Two groups of angle cutting wheels (2) are attached to the inner wall of the top shell (1), a motor (3) is fixed to one end of the angle cutting wheel (2), a push handle (4) is fixed to the center of the top surface of the top shell (1), a hanging buckle (5) is provided on the top surface of the top shell (1), and the hanging buckle (5) is arranged on both sides of the push handle (4), and the top surface of the hanging buckle (5) is connected to a shoulder strap (6), infrared alignment instruments (7) are fixed to both sides of the outer wall of the top shell (1), and oblique fixing plates (8) are fixed to both sides of the bottom of the top shell (1), a threaded rod (9) passes through the middle of the surface of the oblique fixing plate (8), the bottom of the threaded rod (9) is connected to an adjustment clamp (10), and the top of the threaded rod (9) is fixed to an adjustment disk (11).

2. A portable edge grinding and chamfering device for machining according to claim 1, characterized in that: Two parallel clamping shafts (1001) are fixed to the inner wall of the adjustment clamp (10), and the outer wall of the clamping shaft (1001) passes through the axis of the roller (1002).

3. The portable edge grinding and chamfering device for machining according to claim 1, characterized in that: A movable structure is formed between the threaded rod (9) and the oblique fixing plate (8).

4. The portable edge grinding and chamfering device for machining according to claim 1, characterized in that: The motor (3) and the angle cutting wheel (2) form an integrated structure.

5. The portable edge grinding and chamfering device for machining according to claim 1, characterized in that: The push handle (4) and the top shell (1) form an integrated structure.

6. The portable edge grinding and chamfering device for machining according to claim 2, characterized in that: The two infrared alignment instruments (7) face the front and back of the top shell (1) respectively.

Citation Information

Patent Citations

  • Small handheld T-shaped structure edge grinding belt sander

    CN209970379U