Automatic cloth felt cutting device for inorganic fiber board

By designing an automatic cloth felt cutting device, the problems of low cutting efficiency and poor quality in inorganic fiberboard production are solved, automated production is achieved, and production efficiency is improved.

CN222589871UActive Publication Date: 2025-03-11BUCKWIND IND (HUIZHOU) CO LTD
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Patent Information

Application Number
CN202420341860.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-03-11
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

There are problems of low cutting efficiency and poor quality in the production process of existing inorganic fiberboards, which are mainly due to serious errors caused by artificial ingestion.

Method used

An automatic cloth felt cutting device is designed, including a frame, a conveying device, a positioning sensor, a cutting device and a limiting mechanism, and the cloth felt laying and cutting is realized through automation.

Benefits of technology

The automated cloth felt laying and cutting of inorganic fiberboard is realized, which improves production efficiency and reduces the impact of human factors on the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of inorganic fiberboard production equipment, and discloses an automatic cloth felt cutting device of an inorganic fiberboard, which comprises a frame, a conveying device comprises an upper conveying group and a lower conveying group which are oppositely arranged on the frame, more than one upper cloth felt cylinder is arranged above the upper conveying group, and a lower cloth felt cylinder is arranged above the lower conveying group. More than one lower cloth felt cylinder is arranged below the lower conveying group; the upper cloth felt cylinder and the lower cloth felt cylinder are respectively provided with a deviation rectifying motor mechanism for driving and conveying cloth felts; the positioning sensor is arranged in front of an inlet of the conveying device and is used for detecting and centering the inorganic fiberboard; the cutting device is arranged behind the outlet of the conveying device and is used for cutting the felted inorganic fiber board; the limiting mechanism is arranged behind the cutting-off device and used for blocking and limiting the inorganic fiberboard. According to the utility model, automatic cloth felt laying and cutting are realized, so that the cloth felt can be matched with the requirements of an automatic production line, the production efficiency is improved, the quality is stabilized, active tracing can be realized, and unfavorable factors of human violation are eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of inorganic fiberboard production equipment, in particular to an automatic felt cutting device for inorganic fiberboard. Background Art

[0002] In the existing production process of inorganic fiberboard, the cut inorganic fiberboard is firstly performed, and then the board surface is manually felted and manually cut to size.

[0003] In the above process, due to the manual participation in the production activities, the cutting efficiency is low and the cutting quality is poor, and the errors caused by human factors are serious.

[0004] Therefore, improvements need to be made. Utility Model Content

[0005] The technical problem solved by the utility model is to provide an automatic felt cutting device for inorganic fiberboard in view of the defects existing in the above-mentioned prior art. By designing a complete set of felt cutting devices for inorganic fiberboard, the laying and cutting of felt can be realized automatically.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: an automatic felt cutting device for inorganic fiberboard, comprising: a frame, a conveying device, the conveying device comprising an upper conveying group and a lower conveying group installed on the frame and arranged relatively to each other, one or more upper felt cylinders are provided above the upper conveying group, and one or more lower felt cylinders are provided below the lower conveying group, the upper felt cylinders and the lower felt cylinders are respectively provided with a correction motor mechanism to drive the conveying of felt; a positioning sensor, the positioning sensor is arranged in front of the entrance of the conveying device, and the positioning sensor detects the centering of the inorganic fiberboard; a cutting device, the cutting device is arranged behind the exit of the conveying device, and the cutting device is used to cut the inorganic fiberboard after the felt is laid; a limiting mechanism, the limiting mechanism is arranged behind the cutting device, and the limiting mechanism is used to block and limit the inorganic fiberboard.

[0007] Furthermore, it comprises a thickness adjusting device, wherein the thickness adjusting device is respectively connected to the upper conveying group and the lower conveying group, and the thickness adjusting device drives and adjusts the distance between the upper conveying group and the lower conveying group.

[0008] Furthermore, it comprises a tensioning roller group, which is respectively arranged at the exit positions of the upper cloth felt cylinder and the lower cloth felt cylinder, and the tensioning roller group is used to adjust the tension degree of the cloth felt.

[0009] Furthermore, a deflection correction sensor is provided between the tensioning roller and the conveying device, and the deflection correction sensor is used to detect the edge of the cloth felt.

[0010] Furthermore, the cutting device includes a cutter, a cutting motor connected to the cutter, and a linear guide rail carrying the cutting motor, wherein the linear guide rail drives the cutting motor to move laterally, and the cutting motor drives the cutter to rotate and cut.

[0011] Furthermore, the limiting mechanism includes a limiting sensor, a limiting plate arranged on one side of the limiting sensor, and a cylinder connected to the limiting plate, and the cylinder drives the limiting plate to limit the inorganic fiberboard.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: a plurality of felt tubes are installed on the frame for the felt surface to be automatically unrolled and entered onto the inorganic fiberboard surface; the felt surface is neatly and flatly laid on the inorganic fiberboard surface through the automatic deviation correction motor mechanism and the inorganic fiberboard being fixed and moved between the upper and lower conveyor belts; according to the pre-set size, the customized cutter driven by the sensor and the servo motor can continuously and accurately cut the size, thereby realizing automatic laying and cutting of the felt, so that it can match the needs of the automated production line, improve production efficiency, and avoid human factors intervening in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model.

[0014] Figure 2 It is a partial structural schematic diagram of the utility model.

[0015] Figure 3 It is a partial structural schematic diagram of the utility model.

[0016] Figure 4 It is a structural diagram of the cutting device and the limiting mechanism.

[0017] Figure 5 It is a schematic diagram of the structure of the cutting device and the limiting mechanism.

[0018] Figure numerals: 1. frame; 2. conveying device; 3. upper conveying group; 4. lower conveying group; 5. upper cloth felt cylinder; 6. lower cloth felt cylinder; 7. positioning sensor; 8. cutting device; 9. limit mechanism; 10. thickness adjustment device; 11. tensioning roller group; 12. deviation correction sensor; 13. cutting knife; 14. cutting motor; 15. linear guide rail; 16. limit sensor; 17. limit plate; 18. cylinder; 19. deviation correction motor mechanism. DETAILED DESCRIPTION

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0020] The embodiments described with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and cannot be understood as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meanings of "several" and "multiple" are two or more, unless otherwise clearly and specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances. In this application, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features being in direct contact, or it can include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature "below", "below" and "below" the second feature include the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.

[0021] In view of the technical problems recorded in the background technology, such as Figure 1-5As shown, an automatic felt cutting device for inorganic fiberboard is provided, comprising: a frame 1, a conveying device 2, the conveying device 2 comprising an upper conveying group 3 and a lower conveying group 4 installed on the frame 1 and arranged relatively to each other, one or more upper felt cylinders 5 are provided above the upper conveying group 3, and one or more lower felt cylinders 6 are provided below the lower conveying group 4, the upper felt cylinders 5 and the lower felt cylinders 6 are respectively provided with a deviation correction motor mechanism 19 to drive the conveying of felt; a positioning sensor 7, the positioning sensor 7 is arranged in front of the entrance of the conveying device 2, and the positioning sensor 7 detects the centering of the inorganic fiberboard; a cutting device 8, the cutting device 8 is arranged behind the exit of the conveying device 2, and the cutting device 8 is used to cut the inorganic fiberboard after felting; a limiting mechanism 9, the limiting mechanism 9 is arranged behind the cutting device 8, and the limiting mechanism 9 is used to block and limit the inorganic fiberboard.

[0022] In this regard, the use process of the automatic felt cutting device for the inorganic fiberboard is as follows: in the implementation, four groups of felt cylinders are used for explanation, the surface felt to be used is installed on the felt cylinder position, the felt head enters and exits, and enters between the upper conveying group 3 and the lower conveying group 4 through the deviation correction motor mechanism 19, wherein the upper conveying group 3 is two groups of upper conveyor belts arranged at intervals, and the lower conveying group 4 is two groups of lower conveyor belts arranged at intervals, and then the felt enters from the interval position, and the inorganic fiberboard is moved to the entrance position of the conveying device 2 under the additional transportation equipment, and the position of the inorganic fiberboard is detected by the positioning sensor 7. After the position is correct, the inorganic fiberboard, under the action of the upper conveying group 3 and the lower conveying group 4, cooperates with the felt to move forward, so that the felt surface is evenly and neatly laid on the upper and lower layers of the inorganic fiberboard, and the fiberboard with the surface felt laid moves forward, and under the action of the limiting mechanism 9, the inorganic fiberboard is limited, and then, under the action of the cutting device 8, the inorganic fiberboard and the surface felt are cut.

[0023] By adopting the above technical solution, the automatic laying and cutting of inorganic fiberboard and surface felt can be realized, which greatly improves the production efficiency and effectively avoids the influence of human factors on the production process.

[0024] Furthermore, the utility model further comprises a thickness adjusting device 10 , wherein the thickness adjusting device 10 is respectively connected to the upper conveying group 3 and the lower conveying group 4 , and the thickness adjusting device 10 drives and adjusts the distance between the upper conveying group 3 and the lower conveying group 4 .

[0025] Since the production process involves laying inorganic fiberboards and surface felts of different thicknesses, a thickness adjustment device 10 is designed between the upper conveying group 3 and the lower conveying group 4. The thickness adjustment device 10 can be in the form of an oil cylinder or an air cylinder 18, which drives and controls the interval between the upper conveying group 3 and the lower conveying group 4 to meet the thickness requirements of the inorganic fiberboard.

[0026] Furthermore, the utility model comprises a tensioning roller set 11, which is respectively arranged at the exit positions of the upper cloth felt cylinder 5 and the lower cloth felt cylinder 6, and the tensioning roller set 11 is used to adjust the tension of the cloth felt.

[0027] In order to turn the felt during transportation and maintain tension to achieve stability in the transportation process, a tensioning roller is set in the cloth outlet direction of the felt cylinder. The tensioning roller is a pair of rollers, and the felt passes between the rollers to provide tension and steering for the felt.

[0028] like Figure 2-3 As shown, a deviation correction sensor 12 is included. The deviation correction sensor 12 is arranged between the tensioning roller and the conveying device 2. The deviation correction sensor 12 is used to detect the edge of the cloth felt.

[0029] By combining the deflection correction sensor 12 with the deflection correction motor mechanism 19, during the felt feeding process, the deflection correction sensor 12 detects the edge position to pick up the edge position deviation signal. The position deviation signal is then transmitted to the deflection correction controller for logical operation, and a control signal is sent to the deflection correction motor mechanism 19 to drive the deflection correction motor mechanism 19 to correct the deviation of the felt during operation and ensure the linear motion of the felt.

[0030] refer to Figure 4-5 As shown, the cutting device 8 includes a cutter 13, a cutting motor 14 connected to the cutter 13, and a linear guide 15 carrying the cutting motor 14. The linear guide 15 drives the cutting motor 14 to move laterally, and the cutting motor 14 drives the cutter 13 to rotate and cut.

[0031] The use process is as follows: after the inorganic fiberboard and the cloth felt are moved to the limiting mechanism 9, the cutting motor 14 drives the cutter 13 to rotate, and under the action of the linear guide 15, the cutter 13 moves horizontally to cut the inorganic fiberboard and the cloth felt.

[0032] Specifically, the limiting mechanism 9 includes a limiting sensor 16, a limiting plate 17 disposed on one side of the limiting sensor 16, and a cylinder 18 connected to the limiting plate 17, wherein the cylinder 18 drives the limiting plate 17 to limit the inorganic fiberboard.

[0033] The use process of the limit mechanism 9 is as follows: the limit sensor 16 senses the position of the inorganic fiberboard, and then drives the cylinder 18 to move. The telescopic end of the cylinder 18 is connected to the limit plate 17, thereby driving the limit plate 17 to move longitudinally to limit the inorganic fiberboard, which is convenient for subsequent cutting work.

[0034] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An automatic felt cutting device for inorganic fiberboard, characterized in that: include: frame, A conveying device, the conveying device comprises an upper conveying group and a lower conveying group which are installed on the frame and are arranged opposite to each other, one or more upper felt cylinders are arranged above the upper conveying group, and one or more lower felt cylinders are arranged below the lower conveying group, and the upper felt cylinders and the lower felt cylinders are respectively provided with a deviation correction motor mechanism to drive the conveying of felt; A positioning sensor, the positioning sensor is arranged in front of the inlet of the conveying device, and the positioning sensor detects the centering of the inorganic fiberboard; A cutting device, which is arranged behind the outlet of the conveying device and is used to cut the inorganic fiberboard after the felt is laid; A limiting mechanism is arranged behind the cutting device and is used for blocking and limiting the inorganic fiberboard.

2. The automatic felt cutting device for inorganic fiberboard according to claim 1, characterized in that: It comprises a thickness adjusting device, which is respectively connected to the upper conveying group and the lower conveying group, and the thickness adjusting device drives and adjusts the distance between the upper conveying group and the lower conveying group.

3. The automatic felt cutting device for inorganic fiberboard according to claim 2, characterized in that: It comprises a tensioning roller group, which is respectively arranged at the exit positions of the upper felt cloth cylinder and the lower felt cloth cylinder, and is used to adjust the tension degree of the felt cloth.

4. The automatic felt cutting device for inorganic fiberboard according to claim 3, characterized in that: A deflection correction sensor is arranged between the tensioning roller and the conveying device, and the deflection correction sensor is used to detect the edge of the cloth felt.

5. The automatic felt cutting device for inorganic fiberboard according to claim 4, characterized in that: The cutting device comprises a cutting knife, a cutting motor connected to the cutting knife, and a linear guide rail carrying the cutting motor. The linear guide rail drives the cutting motor to move laterally, and the cutting motor drives the cutting knife to rotate and cut.

6. The automatic felt cutting device for inorganic fiberboard according to claim 5, characterized in that: The limiting mechanism includes a limiting sensor, a limiting plate arranged on one side of the limiting sensor, and a cylinder connected to the limiting plate, wherein the cylinder drives the limiting plate to limit the inorganic fiberboard.