Lightweight grouting forming machine and grouting production line

By using a mechanical self-locking mechanism with an eccentric cam mechanism and a tie rod in the grouting molding machine, the existing grouting molds have been solved, and the effects of lightweight, easy installation and efficient production are achieved.

CN222590219UActive Publication Date: 2025-03-11GUANGDONG JINMA LEADING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421279821.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing grouting molds require external hydraulic cylinders to provide driving force, resulting in a large locking mechanism, heavy weight, large floor area, inconvenient installation, and the hydraulic cylinder is long to use and prone to failure.

Method used

A lightweight grouting molding machine is designed, using a mechanical self-locking mechanism that combines an eccentric cam mechanism and a pull rod to achieve locking of the grouting mold without the need to continuously apply driving force.

Benefits of technology

The mechanical self-locking of the grouting mold is realized, which reduces the failure rate and extends the service life. The overall structure is small and light, which is easy to install, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lightweight grouting forming machine and a grouting production line, and relates to the technical field of grouting production. The light-weight grouting forming machine comprises a first module, a second module, an eccentric cam mechanism, a pull rod and a locking mechanism. The eccentric cam mechanism is installed on the first module and connected with the pull rod, the locking mechanism is installed on the second module and matched with the pull rod, and the eccentric cam mechanism is used for driving the locking mechanism to be close to the first module through the pull rod so as to achieve mechanical self-locking. Compared with the prior art, due to the fact that the pull rod connected with the eccentric cam mechanism and the locking mechanism matched with the pull rod are adopted in the light-weight grouting forming machine, locking of the grouting mold can be achieved through mechanical self-locking, driving force does not need to be continuously applied, the failure rate is low, the overall structure is small and light, and installation is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting production, in particular to a lightweight grouting molding machine and a grouting production line. Background Art

[0002] Grouting molding is a molding method widely used in ceramic sculptures. It can keep the original shape of the mold more purely, consume less raw materials, and have low cost. Grouting molds are generally divided into two-opening molds and four-opening molds. Whether it is a two-opening mold or a four-opening mold, it needs to be locked in real time during the molding process to ensure product quality. However, the current grouting mold is usually locked by a hydraulic cylinder installed on the outer frame, that is, the mold is locked by external force, and the reaction force generated by the locking will be fed back to the outer frame. In this way, the locking mechanism is large in size and heavy in weight, which leads to the heavy weight of the grouting mold, a large footprint, and inconvenient installation. In addition, the external hydraulic cylinder needs to output hydraulic pressure each time it is locked, which makes the external hydraulic cylinder have a long service life and prone to failure.

[0003] In view of this, it is particularly important to design and manufacture a lightweight grouting molding machine and a grouting production line that can be self-locking and easy to install, especially in grouting production. Utility Model Content

[0004] The purpose of the utility model is to provide a lightweight grouting molding machine, which can lock the grouting mold through mechanical self-locking, does not need to continuously apply driving force, has a low failure rate, and has a small and light overall structure and is easy to install.

[0005] Another object of the utility model is to provide a grouting production line, which can lock the grouting mold through mechanical self-locking, does not require continuous application of driving force, has a low failure rate, and has a small and light overall structure for easy installation.

[0006] The utility model is realized by adopting the following technical solutions.

[0007] A lightweight grouting molding machine includes a first module group, a second module group, an eccentric cam mechanism, a pull rod and a locking mechanism. The eccentric cam mechanism is installed on the first module group and connected to the pull rod. The locking mechanism is installed on the second module group and cooperates with the pull rod. The eccentric cam mechanism is used to drive the locking mechanism to approach the first module group through the pull rod to achieve mechanical self-locking.

[0008] Optionally, the first module group includes a first module body and a first mounting plate, the first module body is connected to the first mounting plate, and the eccentric cam mechanism is installed on the first mounting plate; the second module group includes a second module body and a second mounting plate, the second module body is connected to the second mounting plate, and the locking mechanism is installed on the second mounting plate.

[0009] Optionally, the first mounting plate and the second mounting plate are spaced apart from each other, and the first mold body and the second mold body are both disposed between the first mounting plate and the second mounting plate.

[0010] Optionally, the lightweight grouting molding machine further includes a third mold body and a fourth mold body, and the third mold body and the fourth mold body are arranged in close contact with each other and are clamped between the first mold body and the second mold body at the same time.

[0011] Optionally, the first mounting plate is disposed on a side surface of the first mold body, and the second mounting plate is disposed on a side surface of the second mold body, and the position of the first mounting plate corresponds to the position of the second mounting plate.

[0012] Optionally, the eccentric cam mechanism is installed on a side of the first mounting plate away from the second mounting plate, the locking mechanism is installed on a side of the second mounting plate away from the first mounting plate, and the pull rod is arranged to pass through the first mounting plate and the second mounting plate in sequence.

[0013] Optionally, the pull rod includes a sleeve portion, a connecting portion and a matching portion which are connected in sequence, the sleeve portion and the matching portion are relatively arranged at two ends of the connecting portion, the sleeve portion matches with the eccentric cam mechanism, and the matching portion matches with the locking mechanism.

[0014] Optionally, the eccentric cam mechanism includes a mounting frame, a rotating drive member and an eccentric cam, the mounting frame is connected to the first module, the rotating drive member is mounted on the mounting frame and connected to the eccentric cam, and the eccentric cam extends into the sleeve portion and cooperates with the sleeve portion.

[0015] Optionally, a first force point is formed between the sleeve portion and the eccentric cam, a second force point is formed between the rotating drive member and the eccentric cam, a third force point is formed between the mating portion and the locking mechanism, the first force point and the second force point form a first connecting line, the first force point and the third force point form a second connecting line, and the angle between the first connecting line and the second connecting line ranges from 0 to 8 degrees.

[0016] Optionally, the eccentric cam mechanism further includes a bearing, and the bearing sleeve is arranged outside the eccentric cam and inside the sleeve portion.

[0017] Optionally, the mating portion is provided with a mating groove for inserting the locking mechanism.

[0018] Optionally, the mating portion includes a mating segment and a stop segment connected to each other, wherein one end of the mating segment away from the stop segment is connected to the connecting portion, the cross-sectional area of ​​the stop segment is larger than the cross-sectional area of ​​the mating segment, the mating segment is used to cooperate with the locking mechanism, and the stop segment is used to resist the locking mechanism.

[0019] Optionally, the locking mechanism includes a locking drive and a locking member, the locking drive is mounted on the second module and connected to the locking member, and the locking member cooperates with the pull rod.

[0020] Optionally, the locking member includes a first clamp arm and a second clamp arm, the first clamp arm and the second clamp arm are arranged opposite to each other, the locking drive member is connected to the first clamp arm and the second clamp arm at the same time, and the pull rod is clamped between the first clamp arm and the second clamp arm.

[0021] Optionally, the locking member further includes a connecting arm, the connecting arm is fixedly connected between the first clamping arm and the second clamping arm, and the locking drive member is connected to the connecting arm.

[0022] Optionally, the locking drive member is relatively provided with a first piston rod and a second piston rod, the first piston rod is connected to the first clamp arm, and the second piston rod is connected to the second clamp arm, and the first piston rod and the second piston rod can be synchronously extended and retracted to drive the first clamp arm and the second clamp arm to move closer to or away from each other.

[0023] Optionally, the first clamping arm is provided with a groove for the pull rod to be embedded in the groove.

[0024] Optionally, the locking member is provided with a locking groove for a locking tongue of the pull rod to extend therein, and the locking drive member is used to drive the locking member to rotate so that the locking groove and the locking tongue are staggered.

[0025] Optionally, the locking mechanism further includes a fixed shell, the fixed shell is connected to the second module, and the locking drive component is installed in the fixed shell.

[0026] Optionally, lightweight slip casting machines are used to produce sanitary ware.

[0027] Optionally, the sanitary device is a basin or a toilet.

[0028] A grouting production line includes the above-mentioned lightweight grouting molding machine, which includes a first module, a second module, an eccentric cam mechanism, a pull rod and a locking mechanism. The eccentric cam mechanism is installed on the first module and connected to the pull rod. The locking mechanism is installed on the second module and cooperates with the pull rod. The eccentric cam mechanism is used to drive the locking mechanism to approach the first module through the pull rod to achieve mechanical self-locking.

[0029] The lightweight grouting molding machine and grouting production line provided by the utility model have the following features:

[0030] Beneficial effects:

[0031] The lightweight grouting molding machine provided by the utility model has an eccentric cam mechanism installed on the first module and connected to the pull rod, a locking mechanism installed on the second module and matched with the pull rod, and the eccentric cam mechanism is used to drive the locking mechanism to approach the first module through the pull rod to achieve mechanical self-locking. Compared with the prior art, the lightweight grouting molding machine provided by the utility model adopts a pull rod connected to the eccentric cam mechanism and a locking mechanism matched with the pull rod, so it can achieve the locking of the grouting mold through mechanical self-locking, without the need to continuously apply driving force, with a low failure rate, and the overall structure is compact and light, and easy to install.

[0032] The grouting production line provided by the utility model includes a lightweight grouting molding machine, which can lock the grouting mold through mechanical self-locking, does not need to continuously apply driving force, has a low failure rate, and has a small and light overall structure, which is easy to install. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0034] Figure 1 A schematic structural diagram of a lightweight grouting molding machine provided in the first embodiment of the utility model;

[0035] Figure 2 An axonometric view of the cooperation between the pull rod, the eccentric cam mechanism and the locking mechanism in the lightweight grouting molding machine provided by the first embodiment of the utility model;

[0036] Figure 3 A schematic diagram of the structure of the cooperation between the pull rod and the eccentric cam in the lightweight grouting molding machine provided by the first embodiment of the utility model;

[0037] Figure 4 A top view of the cooperation between the pull rod, the eccentric cam mechanism and the locking mechanism in the lightweight grouting molding machine provided by the first embodiment of the utility model;

[0038] Figure 5 An exploded view of the cooperation between the pull rod, the eccentric cam mechanism and the locking mechanism in the lightweight grouting molding machine provided by the second embodiment of the utility model;

[0039] Figure 6 An exploded view of the cooperation between the pull rod, the eccentric cam mechanism and the locking mechanism in the lightweight grouting molding machine provided by the third embodiment of the utility model;

[0040] Figure 7A schematic diagram of the structure of the cooperation between the pull rod, the eccentric cam mechanism and the locking mechanism in the lightweight grouting molding machine provided by the fourth embodiment of the utility model;

[0041] Figure 8 This is an exploded view of the cooperation between the pull rod and the locking member in the lightweight grouting molding machine provided in the fourth embodiment of the utility model.

[0042] Icons: 100-lightweight grouting machine; 110-first module; 111-first mold body; 112-first mounting plate; 120-second module; 121-second mold body; 122-second mounting plate; 130-eccentric cam mechanism; 131-mounting frame; 132-rotating drive member; 133-eccentric cam; 1331-axis; 1332-proximal end; 1333-distal end; 134-bearing; 140-pull rod; 141-sleeve; 14 2-connecting part; 143-matching part; 1431-matching groove; 1432-matching section; 1433-stop section; 144-locking tongue; 150-locking mechanism; 151-locking drive member; 1511-first piston rod; 1512-second piston rod; 152-locking member; 1521-first clamping arm; 1522-second clamping arm; 1523-connecting arm; 1524-bayonet; 1525-groove; 1526-locking groove; 153-fixing shell. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0044] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0046] In the description of the present utility model, it should be noted that the terms "inside", "outside", "upper", "lower", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0047] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the features of the following embodiments can be combined with each other.

[0049] First embodiment

[0050] Please refer to Figures 1 to 4 The embodiment of the utility model provides a grouting production line (not shown) for performing grouting molding to obtain a green body. It can lock the grouting mold through mechanical self-locking, does not require continuous application of driving force, has a low failure rate, and has a compact and light overall structure, which is easy to install.

[0051] It should be noted that the grouting production line includes a lightweight grouting machine 100 and a blank joining device (not shown). The lightweight grouting machine 100 is used for grouting blanks, and the blank joining device is used to take the blanks out of the lightweight grouting machine 100 to realize blanking operation.

[0052] In this embodiment, the lightweight grouting molding machine 100 is used to produce bathroom appliances, such as basins or toilets, but is not limited to this. In other embodiments, the lightweight grouting molding machine 100 can also be used to produce other ceramic products, and the application scenario of the lightweight grouting molding machine 100 is not specifically limited.

[0053] The lightweight grouting machine 100 includes a first module 110, a second module 120, an eccentric cam mechanism 130, a tie rod 140, and a locking mechanism 150. The eccentric cam mechanism 130 is mounted on the first module 110 and connected to the tie rod 140. The first module 110 can carry and position the eccentric cam mechanism 130. The locking mechanism 150 is mounted on the second module 120 and cooperates with the tie rod 140. The second module 120 can carry and position the locking mechanism 150. The eccentric cam mechanism 130 is used to drive the locking mechanism 150 to approach the first module 110 through the pull rod 140, so that the first module 110 and the second module 120 are close to each other. When the eccentric cam mechanism 130 drives the pull rod 140 to move to the preset position, the pull rod 140 reaches a mechanical self-locking state. After that, the eccentric cam mechanism 130 does not need to apply a driving force to the pull rod 140. The first module 110 and the second module 120 can be locked under the action of mechanical self-locking to offset the mold expansion force and ensure the quality of grouting molding. In this way, on the one hand, the eccentric cam mechanism 130 and the locking mechanism 150 do not need to continuously apply a driving force to realize the locking function of the first module 110 and the second module 120, which can effectively reduce the failure rate and extend the service life; on the other hand, the first module 110 and the second module 120 do not need to be externally connected to the hydraulic cylinder installed on the outer frame (that is, no external force is required to lock the mold), which can effectively achieve lightweight and miniaturization. The overall structure is compact and light, and easy to install.

[0054] The first mold assembly 110 includes a first mold body 111 and a first mounting plate 112. The first mold body 111 is connected to the first mounting plate 112, the eccentric cam mechanism 130 is mounted on the first mounting plate 112, the first mounting plate 112 is used to carry the first mold body 111 and the eccentric cam mechanism 130, and the first mold body 111 is used for mud injection. The second mold assembly 120 includes a second mold body 121 and a second mounting plate 122, the second mold body 121 is connected to the second mounting plate 122, the locking mechanism 150 is mounted on the second mounting plate 122, the second mounting plate 122 is used to carry the second mold body 121 and the locking mechanism 150, and the second mold body 121 is used for mud injection. Specifically, after the locking mechanism 150 and the pull rod 140 are coordinated, the eccentric cam mechanism 130 drives the pull rod 140 to move to a preset position, one end of the pull rod 140 applies a pulling force to the first mounting plate 112 through the eccentric cam mechanism 130, and the other end applies a pulling force to the second mounting plate 122 through the locking mechanism 150, so as to clamp the first mounting plate 112 and the second mounting plate 122, thereby realizing the locking function of the first mold body 111 and the second mold body 121.

[0055] In this embodiment, the first mold body 111 and the second mold body 121 together form a grouting mold, which is a two-open mold. However, this is not limited to this. In other embodiments, the lightweight grouting molding machine 100 also includes a third mold body and a fourth mold body, and the third mold body and the fourth mold body can also be locked by the combined structure of the eccentric cam mechanism 130, the pull rod 140 and the locking mechanism 150. At this time, the third mold body and the fourth mold body are arranged in a close fit and are clamped between the first mold body 111 of the first mold group 110 and the second mold body 121 of the second mold group 120. The first mold body 111, the third mold body, the fourth mold body and the second mold body 121 together form a grouting mold, which is a four-open mold. When the first mold body 111 and the second mold body 121 are locked, the third mold body and the fourth mold body are clamped between the first mold body 111 and the second mold body 121.

[0056] In this embodiment, the first mounting plate 112 is disposed on the side of the first mold body 111, and the second mounting plate 122 is disposed on the side of the second mold body 121, and the position of the first mounting plate 112 corresponds to the position of the second mounting plate 122. However, this is not limited to this. In other embodiments, the first mounting plate 112 and the second mounting plate 122 are disposed at intervals, and the first mold body 111 and the second mold body 121 are both disposed between the first mounting plate 112 and the second mounting plate 122. The position of the first mounting plate 112 relative to the first mold body 111 and the position of the second mounting plate 122 relative to the second mold body 121 are not specifically limited.

[0057] In this embodiment, the number of the first mounting plate 112, the second mounting plate 122, the eccentric cam mechanism 130, the pull rod 140 and the locking mechanism 150 are all two. The two first mounting plates 112 are relatively arranged on both sides of the first mold body 111, and the two second mounting plates 122 are relatively arranged on both sides of the second mold body 121. Each eccentric cam mechanism 130 is installed on a first mounting plate 112 and connected to a pull rod 140. Each locking mechanism 150 is installed on a second mounting plate 122. The two eccentric cam mechanisms 130, the two pull rods 140 and the two locking mechanisms 150 work together to achieve simultaneous locking of both sides of the grouting mold, further improve the locking effect, and ensure product quality. However, it is not limited to this. In other embodiments, the number of the first mounting plate 112, the second mounting plate 122, the eccentric cam mechanism 130, the pull rod 140 and the locking mechanism 150 can all be four, or can all be six. The number of the first mounting plate 112, the second mounting plate 122, the eccentric cam mechanism 130, the pull rod 140 and the locking mechanism 150 is not specifically limited.

[0058] Preferably, the eccentric cam mechanism 130 is installed on a side of the first mounting plate 112 away from the second mounting plate 122, and the first mounting plate 112 can support and fix the eccentric cam mechanism 130; the locking mechanism 150 is installed on a side of the second mounting plate 122 away from the first mounting plate 112, and the second mounting plate 122 can support and fix the locking mechanism 150; the pull rod 140 is arranged to pass through the first mounting plate 112 and the second mounting plate 122 in sequence to ensure the locking effect of the first mounting plate 112 and the second mounting plate 122.

[0059] The pull rod 140 includes a sleeve portion 141, a connecting portion 142 and a matching portion 143 which are connected in sequence. The sleeve portion 141 and the matching portion 143 are arranged at two ends of the connecting portion 142 in a relative manner, and the sleeve portion 141, the connecting portion 142 and the matching portion 143 are arranged to extend in a straight line. Specifically, the sleeve portion 141 cooperates with the eccentric cam mechanism 130, and the eccentric cam mechanism 130 can drive the entire pull rod 140 to move through the sleeve portion 141; the matching portion 143 cooperates with the locking mechanism 150, and the locking mechanism 150 can limit the relative position of the pull rod 140 and the second mounting plate 122 through the matching portion 143.

[0060] The eccentric cam mechanism 130 includes a mounting frame 131, a rotary drive member 132 and an eccentric cam 133. The mounting frame 131 is connected to the first mounting plate 112 of the first module 110, and the first mounting plate 112 is used to fix the mounting frame 131. The rotary drive member 132 is mounted on the mounting frame 131 and connected to the eccentric cam 133. The rotary drive member 132 is used to drive the eccentric cam 133 to rotate. Specifically, the eccentric cam 133 extends into the sleeve portion 141 and is rotatably matched with the sleeve portion 141. The eccentric cam 133 and the sleeve portion 141 are both circular. The eccentric cam 133 can rotate relative to the sleeve portion 141, and the sleeve portion 141 can limit the eccentric cam 133. In the process of the rotary drive member 132 driving the eccentric cam 133 to rotate, the pull rod 140 moves under the cooperation of the eccentric cam 133 and the sleeve portion 141 until it reaches a preset position.

[0061] Furthermore, the eccentric cam 133 is provided with an axis 1331, and the rotary driving member 132 is connected to the axis 1331 of the eccentric cam 133, so as to drive the eccentric cam 133 to rotate. The eccentric cam 133 is relatively provided with a proximal end 1332 and a distal end 1333, wherein the distance between the proximal end 1332 and the axis 1331 is the smallest, and the distance between the distal end 1333 and the axis 1331 is the largest.

[0062] It should be noted that a first force point is formed between the sleeve portion 141 and the eccentric cam 133, and the first force point is the abutment point between the distal end 1333 of the eccentric cam 133 and the sleeve portion 141, and the sleeve portion 141 and the eccentric cam 133 are subjected to an interaction force at the position of the first force point; a second force point is formed between the rotary drive member 132 and the eccentric cam 133, and the second force point is the connection point between the rotary drive member 132 and the eccentric cam 133, and the rotary drive member 132 is connected to the mounting bracket 131. The eccentric cam 133 is connected to the mounting bracket 131, and the axis 1331 of the eccentric cam 133 is located in the middle of the output shaft of the rotary drive member 132, so the second force point is also the force point of the mounting bracket 131, and the rotary drive member 132 and the mounting bracket 131 are subjected to an interaction force at the position of the second force point; a third force point is formed between the matching portion 143 and the locking mechanism 150, and the third force point is the abutment point between the matching portion 143 and the locking mechanism 150, and the matching portion 143 and the locking mechanism 150 are subjected to an interaction force at the position of the third force point.

[0063] Specifically, the first force point and the second force point form a first connecting line, and the first force point and the third force point form a second connecting line. When the pull rod 140 moves to the preset position, the angle between the first connecting line and the second connecting line ranges from 0 to 8 degrees, so as to ensure that the pull rod 140 can achieve mechanical self-locking, thereby locking the first mounting plate 112 and the second mounting plate 122. For ease of understanding, the first force point is represented as a, the second force point is represented as b, the third force point is represented as c, and the angle between the first connecting line and the second connecting line is represented as A.

[0064] Furthermore, when the angle between the first connecting line and the second connecting line is 0, that is, when the first connecting line coincides with the second connecting line, the pull rod 140 reaches the dead point position. At this time, the mechanical self-locking effect is better, and the first mounting plate 112 and the second mounting plate 122 can be further locked, which is stable and reliable.

[0065] It should be noted that after the first module 110 and the second module 120 are molded together, the pull rod 140 is set through the second mounting plate 122. At this time, the locking mechanism 150 is first used to cooperate with the pull rod 140 to fix the relative position of the pull rod 140 and the second mounting plate 122, and then the rotating drive member 132 is used to drive the eccentric cam 133 to rotate, so as to drive the pull rod 140 to move to a preset position, so that the first force point, the second force point and the third force point reach the specified position range, and then the angle range between the first connecting line and the second connecting line is 0 to 8 degrees. At this time, the effective rotational torque exerted on the eccentric cam 133 is close to or even equal to 0, and it will not rotate under the expansion force of the first mold body 111 and the second mold body 121, that is, the mechanical self-locking function is realized, and the first mounting plate 112 and the second mounting plate 122 are locked to prevent the first mold body 111 and the second mold body 121 from relative movement.

[0066] Preferably, the eccentric cam mechanism 130 further includes a bearing 134. The bearing 134 is sleeved outside the eccentric cam 133 and arranged in the sleeve portion 141. The bearing 134 can reduce the friction force of the eccentric cam 133 rotating relative to the sleeve portion 141 to reduce energy consumption, ensure the stability of the rotation of the eccentric cam 133, and thus improve the reliability of the locking function.

[0067] The locking mechanism 150 includes a locking driver 151 and a locking member 152. The locking driver 151 is mounted on the second mounting plate 122 of the second module 120 and is connected to the locking member 152. The second mounting plate 122 is used to carry and position the locking driver 151. The locking member 152 is used to cooperate with the pull rod 140 to achieve the locking function. Specifically, the locking driver 151 can drive the locking member 152 to move so that the locking member 152 cooperates with the matching portion 143 of the pull rod 140; the locking driver 151 can also drive the locking member 152 to move in the opposite direction so that the locking member 152 and the matching portion 143 of the pull rod 140 are released from the matching state.

[0068] In this embodiment, the matching portion 143 is provided with a matching groove 1431, and the matching groove 1431 is used for the locking mechanism 150 to be inserted, so as to realize the matching function between the locking mechanism 150 and the pull rod 140. Specifically, the opening direction of the matching groove 1431 is the same as the movement direction of the locking member 152, and the locking driving member 151 can drive the locking member 152 to extend into or retract out of the matching groove 1431, so as to realize the matching or dismatching between the locking member 152 and the pull rod 140.

[0069] In this embodiment, the rotation driving component 132 is a driving motor, a pneumatic motor or a hydraulic motor, and the locking driving component 151 is a cylinder, a hydraulic cylinder or an electric cylinder.

[0070] The lightweight grouting machine 100 provided by the embodiment of the utility model has an eccentric cam mechanism 130 installed on the first module 110 and connected to the pull rod 140, and a locking mechanism 150 installed on the second module 120 and matched with the pull rod 140. The eccentric cam mechanism 130 is used to drive the locking mechanism 150 to approach the first module 110 through the pull rod 140 to achieve mechanical self-locking. Compared with the prior art, the lightweight grouting machine 100 provided by the utility model adopts the pull rod 140 connected to the eccentric cam mechanism 130 and the locking mechanism 150 matched with the pull rod 140, so it can achieve the locking of the grouting mold through mechanical self-locking, without the need to continuously apply driving force, with a low failure rate, and the overall structure is compact and light, which is easy to install. The grouting production line has high production efficiency, good product quality, and is conducive to promotion.

[0071] Second embodiment

[0072] Please refer to Figure 5The embodiment of the utility model provides a lightweight grouting molding machine 100. Compared with the first embodiment, the difference of this embodiment lies in the different matching structure of the locking mechanism 150 and the pull rod 140.

[0073] In this embodiment, the matching portion 143 of the pull rod 140 includes a matching section 1432 and a stop section 1433 connected to each other. One end of the matching section 1432 away from the stop section 1433 is connected to the connecting portion 142 (may be integrally formed, or may be threaded, welded, or riveted, etc.), the cross-sectional area of ​​the stop section 1433 is larger than the cross-sectional area of ​​the matching section 1432, the matching section 1432 is used to match with the locking mechanism 150, and the stop section 1433 is used to abut against the locking mechanism 150, when the matching section 1432 is matched with the locking member 152 of the locking mechanism 150, the stop section 1433 can stop and limit the locking member 152 to prevent the locking member 152 from being separated from the matching section 1432, thereby ensuring the locking effect.

[0074] The locking member 152 includes a first clamp arm 1521 and a second clamp arm 1522. The first clamp arm 1521 and the second clamp arm 1522 are arranged opposite to each other, and the locking driving member 151 is connected to the first clamp arm 1521 and the second clamp arm 1522 at the same time. The locking driving member 151 can drive the first clamp arm 1521 and the second clamp arm 1522 to move synchronously, so that the matching section 1432 of the pull rod 140 is clamped between the first clamp arm 1521 and the second clamp arm 1522, and the stopping section 1433 of the pull rod 140 is abutted against the first clamp arm 1521 and the second clamp arm 1522 at the same time.

[0075] In this embodiment, the locking member 152 also includes a connecting arm 1523, which is fixedly connected between the first clamp arm 1521 and the second clamp arm 1522. The locking drive member 151 is connected to the connecting arm 1523, and the locking drive member 151 can synchronously drive the first clamp arm 1521 and the second clamp arm 1522 to move through the connecting arm 1523.

[0076] Furthermore, the locking member 152 is arranged in a U shape, the first clamp arm 1521 and the second clamp arm 1522 are arranged in parallel and spaced apart, and the first clamp arm 1521, the connecting arm 1523 and the second clamp arm 1522 together form a bayonet 1524. The locking driving member 151 is a cylinder, an oil cylinder or an electric cylinder, and the locking driving member 151 is used to drive the locking member 152 to approach the pull rod 140 along the opening direction of the bayonet 1524 until the matching section 1432 of the pull rod 140 is clamped in the bayonet 1524, so as to achieve the matching of the locking member 152 and the pull rod 140, so that the stop section 1433 of the pull rod 140 is simultaneously against the first clamp arm 1521, the connecting arm 1523 and the second clamp arm 1522.

[0077] In this embodiment, the locking drive member 151 is a pneumatic cylinder, a hydraulic cylinder or an electric cylinder.

[0078] The beneficial effects of the lightweight grouting machine 100 provided by the embodiment of the utility model are the same as those of the first embodiment, and will not be described in detail here.

[0079] Third embodiment

[0080] Please refer to Figure 6 The embodiment of the utility model provides a lightweight grouting molding machine 100. Compared with the second embodiment, the difference of this embodiment is that the structure of the locking mechanism 150 is different.

[0081] In this embodiment, the locking member 152 no longer includes the connecting arm 1523, and the first clamping arm 1521 and the second clamping arm 1522 are separately arranged and no longer connected by the connecting arm 1523. The locking driving member 151 is a pneumatic cylinder, an oil cylinder or an electric cylinder, and the locking driving member 151 is relatively provided with a first piston rod 1511 and a second piston rod 1512, and the locking driving member 151 can synchronously drive the first piston rod 1511 and the second piston rod 1512 to extend or shorten. Specifically, the first piston rod 1511 is connected to the first clamping arm 1521, and the second piston rod 1512 is connected to the second clamping arm 1522. The first piston rod 1511 and the second piston rod 1512 can be synchronously extended and retracted to drive the first clamping arm 1521 and the second clamping arm 1522 to move closer to or away from each other, thereby realizing the matching or dismatching of the locking member 152 and the pull rod 140.

[0082] Furthermore, the pull rod 140 is arranged between the first clamp arm 1521 and the second clamp arm 1522. When the locking drive 151 drives the first clamp arm 1521 and the second clamp arm 1522 to approach each other to the first extreme position through the first piston rod 1511 and the second piston rod 1512, the matching section 1432 of the pull rod 140 is clamped between the first clamp arm 1521 and the second clamp arm 1522, so that the stop section 1433 is simultaneously abutted against the first clamp arm 1521 and the second clamp arm 1522; when the locking drive 151 drives the first clamp arm 1521 and the second clamp arm 1522 to move away from each other to the second extreme position through the first piston rod 1511 and the second piston rod 1512, the matching section 1432 is separated from the first clamp arm 1521 and the second clamp arm 1522.

[0083] Preferably, the first clamp arm 1521 is provided with a groove 1525 for the pull rod 140 to be embedded therein to ensure the clamping effect, thereby enhancing the locking effect. In this embodiment, the groove 1525 is arranged in a semicircular shape, and the shape of the groove 1525 matches the shape of the matching section 1432 of the pull rod 140 to further enhance the clamping effect.

[0084] In this embodiment, the specific structure of the second clamping arm 1522 is the same as the specific structure of the first clamping arm 1521 , and will not be described again.

[0085] The beneficial effects of the lightweight grouting machine 100 provided by the embodiment of the utility model are the same as those of the first embodiment, and will not be described in detail here.

[0086] Fourth embodiment

[0087] Please refer to Figure 7 and Figure 8 The embodiment of the utility model provides a lightweight grouting molding machine 100. Compared with the first embodiment, the difference of this embodiment lies in the different matching structure of the locking mechanism 150 and the pull rod 140.

[0088] In this embodiment, a locking tongue 144 is provided at the end of the pull rod 140, and the locking tongue 144 is non-circular. The pull rod 140 is sequentially arranged through the first mounting plate 112 and the second mounting plate 122, and the locking tongue 144 is arranged at one end of the pull rod 140 extending out of the second mounting plate 122. Specifically, the locking member 152 is provided with a locking groove 1526, and the shape of the locking groove 1526 matches the shape of the locking tongue 144. The locking groove 1526 is used for the locking tongue 144 of the pull rod 140 to extend into, and the locking driving member 151 is used to drive the locking member 152 to rotate a preset angle (generally 90 degrees) so that the locking groove 1526 and the locking tongue 144 are staggered, thereby realizing the locking of the locking member 152 and the pull rod 140, and then facilitating the locking function of the first mounting plate 112 and the second mounting plate 122.

[0089] Furthermore, the locking driver 151 is a driving motor, a hydraulic motor or a pneumatic motor, and the locking driver 151 is used to drive the locking member 152 to rotate so that the position of the locking groove 1526 corresponds to or staggers with the position of the locking tongue 144. When the position of the locking groove 1526 corresponds to the position of the locking tongue 144, the locking tongue 144 can be retracted from the locking groove 1526 to facilitate mold opening; when the position of the locking groove 1526 is staggered with the position of the locking tongue 144, the locking member 152 is locked with the pull rod 140 to achieve the locking function of the first mounting plate 112 and the second mounting plate 122.

[0090] Preferably, the locking mechanism 150 also includes a fixed shell 153, which is connected to the second mounting plate 122 of the second module 120, and the locking drive 151 is installed in the mounting shell. The second mounting plate 122 can position the locking drive 151 through the mounting shell to ensure the stability of the locking drive 151 driving the locking drive 152 to rotate.

[0091] In this embodiment, the locking drive member 151 is a drive motor, a pneumatic motor or a hydraulic motor.

[0092] The beneficial effects of the lightweight grouting machine 100 provided by the embodiment of the utility model are the same as those of the first embodiment, and will not be described in detail here.

[0093] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A lightweight grouting machine, characterized in that: It includes a first module group, a second module group, an eccentric cam mechanism, a pull rod and a locking mechanism. The eccentric cam mechanism is installed on the first module group and connected to the pull rod. The locking mechanism is installed on the second module group and cooperates with the pull rod. The eccentric cam mechanism is used to drive the locking mechanism to approach the first module group through the pull rod to achieve mechanical self-locking.

2. The lightweight grouting machine according to claim 1, characterized in that: The first module group includes a first module body and a first mounting plate, the first module body is connected to the first mounting plate, and the eccentric cam mechanism is installed on the first mounting plate; the second module group includes a second module body and a second mounting plate, the second module body is connected to the second mounting plate, and the locking mechanism is installed on the second mounting plate.

3. The lightweight grouting machine according to claim 2, characterized in that: The first mounting plate and the second mounting plate are arranged at intervals, and the first mold body and the second mold body are both arranged between the first mounting plate and the second mounting plate.

4. The lightweight grouting machine according to claim 3, characterized in that: The lightweight grouting molding machine also includes a third mold body and a fourth mold body. The third mold body and the fourth mold body are arranged in close contact with each other and are sandwiched between the first mold body and the second mold body.

5. The lightweight grouting machine according to claim 2, characterized in that: The first mounting plate is arranged on a side surface of the first mold body, and the second mounting plate is arranged on a side surface of the second mold body, and a position of the first mounting plate corresponds to a position of the second mounting plate.

6. The lightweight grouting machine according to claim 2, characterized in that: The eccentric cam mechanism is installed on a side of the first mounting plate away from the second mounting plate, the locking mechanism is installed on a side of the second mounting plate away from the first mounting plate, and the pull rod is arranged to pass through the first mounting plate and the second mounting plate in sequence.

7. The lightweight grouting machine according to any one of claims 1 to 6, characterized in that: The pull rod includes a sleeve portion, a connecting portion and a matching portion which are connected in sequence. The sleeve portion and the matching portion are relatively arranged at two ends of the connecting portion. The sleeve portion matches with the eccentric cam mechanism, and the matching portion matches with the locking mechanism.

8. The lightweight grouting machine according to claim 7, characterized in that: The eccentric cam mechanism includes a mounting frame, a rotating driving member and an eccentric cam. The mounting frame is connected to the first module. The rotating driving member is installed on the mounting frame and connected to the eccentric cam. The eccentric cam extends into the sleeve portion and cooperates with the sleeve portion.

9. The lightweight grouting machine according to claim 8, characterized in that: A first force point is formed between the sleeve portion and the eccentric cam, a second force point is formed between the rotating drive member and the eccentric cam, and a third force point is formed between the matching portion and the locking mechanism. The first force point and the second force point form a first connecting line, and the first force point and the third force point form a second connecting line. The angle between the first connecting line and the second connecting line ranges from 0 to 8 degrees.

10. The lightweight grouting machine according to claim 8, characterized in that: The eccentric cam mechanism further includes a bearing, which is sleeved outside the eccentric cam and arranged inside the sleeve portion.

11. The lightweight grouting machine according to claim 7, characterized in that: The matching portion is provided with a matching groove, and the matching groove is used for the locking mechanism to be inserted.

12. The lightweight grouting machine according to claim 7, characterized in that: The mating portion includes a mating segment and a stop segment that are connected to each other, wherein one end of the mating segment away from the stop segment is connected to the connecting portion, the cross-sectional area of ​​the stop segment is larger than the cross-sectional area of ​​the mating segment, the mating segment is used to cooperate with the locking mechanism, and the stop segment is used to resist the locking mechanism.

13. The lightweight grouting machine according to any one of claims 1 to 6, characterized in that: The locking mechanism comprises a locking driving member and a locking member. The locking driving member is installed on the second module and connected to the locking member. The locking member cooperates with the pull rod.

14. The lightweight grouting machine according to claim 13, characterized in that: The locking member includes a first clamp arm and a second clamp arm, the first clamp arm and the second clamp arm are arranged opposite to each other, the locking drive member is connected to the first clamp arm and the second clamp arm at the same time, and the pull rod is clamped between the first clamp arm and the second clamp arm.

15. The lightweight grouting machine according to claim 14, characterized in that: The locking member further comprises a connecting arm, wherein the connecting arm is fixedly connected between the first clamping arm and the second clamping arm, and the locking driving member is connected to the connecting arm.

16. The lightweight grouting machine according to claim 14, characterized in that: The locking drive component is relatively provided with a first piston rod and a second piston rod, the first piston rod is connected to the first clamp arm, and the second piston rod is connected to the second clamp arm, and the first piston rod and the second piston rod can be synchronously extended and retracted to drive the first clamp arm and the second clamp arm to move closer to or away from each other.

17. The lightweight grouting machine according to claim 14, characterized in that: The first clamping arm is provided with a groove, and the groove is used for the pull rod to be embedded.

18. The lightweight grouting machine according to claim 13, characterized in that: The locking member is provided with a locking groove for the locking tongue of the pull rod to extend therein, and the locking driving member is used to drive the locking member to rotate so that the locking groove and the locking tongue are staggered.

19. The lightweight slip casting machine according to claim 18, characterized in that: The locking mechanism further comprises a fixed shell, the fixed shell is connected to the second module, and the locking drive member is installed in the fixed shell.

20. The lightweight grouting machine according to any one of claims 1 to 6, characterized in that: The lightweight grouting molding machine is used for producing sanitary ware.

21. The lightweight grouting machine according to claim 20, characterized in that: The bathroom device is a basin or a toilet.

22. A grouting production line, characterized in that: It comprises a lightweight grouting molding machine as described in any one of claims 1 to 21.