Charging gun and electric vehicle
By designing a mobile board and touch switch in the charging gun, combined with the alarm mechanism of the warning module, the problem of excessive tension caused by the user's forced pulling of the charging gun is solved, and the user is reminded to reduce the tension and avoid damage to the charging gun and safety hazards.
Patent Information
- Application Number
- CN202420834158.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the charging process of electric vehicles, if the electric vehicle stops too far than the charging pile, the user forcefully pulls the charging gun, causing too much tension between the charging gun and the cable, resulting in damage to the charging gun or poor contact during charging, resulting in interruption of charging or fire, posing a major safety hazard.
A charging gun is designed, including a mobile board and a touch switch in the installation chamber inside the gun body. When the cable is pulled, the mobile board touches the switch, the touch switch sends an induction signal, the controller generates a control signal, and the warning module issues an alarm signal, reminds the user that the charging gun and the cable are too strong.
The alarm mechanism reminds the user to avoid damage to the charging gun or poor contact during charging, prevent charging interruption or fire, and significantly reduce safety hazards.
Smart Images

Figure CN222591257U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile charging, and more specifically, relates to a charging gun and an electric vehicle. Background Art
[0002] An electric vehicle is a vehicle powered by batteries or other rechargeable energy storage devices. Its electric motor converts electrical energy into mechanical energy to drive the vehicle forward. Compared with traditional internal combustion engine vehicles, electric vehicles do not require the use of fuel and have advantages such as environmental protection, energy saving, and low carbon. Therefore, they have received widespread attention and promotion in recent years.
[0003] During the charging process of an electric vehicle, if the electric vehicle is parked too far from the charging pile, the user forcibly pulls the charging gun to charge, causing excessive tension between the charging gun and the cable, resulting in damage to the charging gun or poor contact during charging, causing charging interruption or fire, posing a huge safety hazard. Utility Model Content
[0004] The utility model aims to provide a charging gun, which aims to solve the problem that the user forcibly pulls the charging gun to charge, causing excessive tension between the charging gun and the cable, resulting in damage to the charging gun or poor contact during charging, causing charging interruption or fire.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a charging gun, comprising:
[0006] A gun body, one end of which is provided with a charging connector, the other end of which is provided with an outlet terminal plate, a mounting chamber is formed inside the gun body, a cable is arranged in the mounting chamber, one end of the cable is connected to the charging connector, and the other end of the cable passes through the outlet terminal plate and is connected to a vehicle-mounted battery;
[0007] An alarm mechanism includes a movable plate, a touch switch, a controller and a warning module, wherein the movable plate is located in the installation chamber and connected to the cable, the touch switch is installed on the inner wall of the installation chamber and is located between the movable plate and the outlet terminal plate, the movable plate is pulled outward with the cable to touch the touch switch, the controller is arranged in the installation chamber and is electrically connected to the touch switch and the warning module respectively, and the warning module triggers an alarm signal by receiving a control signal from the controller.
[0008] In a possible implementation, the warning module includes:
[0009] an oscillation unit, the oscillation unit being arranged on an inner wall of the installation chamber;
[0010] A warning light, the warning light being embedded in the outer wall of the gun body;
[0011] The oscillation unit and the warning light are connected in parallel with the controller.
[0012] In a possible implementation, the oscillation unit includes:
[0013] A fixing frame, the fixing frame being arranged on the inner wall of the installation chamber;
[0014] A driving motor, the driving motor is mounted on the fixing frame and is electrically connected to the controller;
[0015] An eccentric cam, wherein the eccentric cam is mounted on a driving end of the driving motor;
[0016] The driving motor drives the eccentric cam to rotate to generate a vibration signal.
[0017] In a possible implementation, the charging gun further includes:
[0018] A built-in battery, the built-in battery is arranged on the inner wall of the installation chamber and is electrically connected to the controller;
[0019] A charging interface is provided on the side wall of the gun body and is electrically connected to the built-in battery. The charging interface charges the built-in battery through an external power source.
[0020] In a possible implementation, a conical elastic sleeve is provided on the outer end surface of the outlet end plate, and the outer diameter of the conical elastic sleeve decreases from close to the outlet end plate to away from the outlet end plate.
[0021] In a possible implementation, a plurality of annular grooves are circumferentially arranged on the outer wall of the cone elastic sleeve, and the plurality of annular grooves are spaced apart along the axial direction of the cone elastic sleeve.
[0022] In a possible implementation, a guide sleeve is provided on the inner end surface of the outlet end plate, an annular guide groove is opened at the end of the guide sleeve, a sliding sleeve is provided on the side of the movable plate close to the outlet end plate, and the sliding sleeve is axially slidable in the annular guide groove.
[0023] In a possible implementation, a positioning protrusion is provided in the middle of one side of the movable plate close to the outlet end plate, the positioning protrusion is located inside the sliding sleeve, a compression spring is provided between the movable plate and the outlet end plate, and the compression spring is sleeved on the outer periphery of the positioning protrusion.
[0024] In a possible implementation, a limit plate is provided on the inner wall of the installation chamber. The limit plate is located on the side of the movable plate away from the outlet end plate. The limit plate extends radially along the installation chamber to limit the distance that the movable plate moves into the interior of the installation chamber.
[0025] The beneficial effect of a charging gun provided by the utility model is that: compared with the prior art, a charging connector is provided at one end of the gun body, and an outlet terminal plate is provided at the other end, the cable is located in the installation chamber of the gun body, one end of the cable is connected to the charging connector and the other end passes through the outlet terminal plate to be connected to the vehicle battery, the charging connector is connected to an external power supply, and the vehicle battery is charged through the cable. When using a charging gun provided by the utility model for charging, if the charging gun is far away from the charging pile, the user will pull the charging gun, and the cable will drive the movable plate in the installation chamber to move toward the outlet terminal plate until the movable plate contacts the above-mentioned touch switch, and the touch switch sends an induction signal to the controller, and the induction signal generates a corresponding control signal after receiving the induction signal and sends it to the warning module, and the warning module sends an alarm signal after receiving the control signal, reminding the user that the tension between the charging gun and the cable is too large, and the user stops pulling the charging gun, thereby avoiding the problem of charging interruption or fire caused by damage to the charging gun or poor contact during charging.
[0026] The utility model also provides an electric vehicle, comprising the charging gun.
[0027] The beneficial effect of an electric vehicle provided by the utility model is that compared with the prior art, the electric vehicle uses the above-mentioned charging gun. When the electric vehicle is charging, the user will pull the charging gun, and the cable will drive the movable plate in the installation chamber to move toward the side of the outlet end plate until the movable plate contacts the above-mentioned touch switch. The touch switch sends a sensing signal to the controller. After receiving the sensing signal, the sensing signal generates a corresponding control signal and sends it to the warning module. After receiving the control signal, the warning module sends an alarm signal to remind the user that the tension between the charging gun and the cable is too large. The user stops pulling the charging gun, thereby avoiding damage to the charging gun or poor contact during charging, which may cause charging interruption or fire. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 A schematic diagram of the structure of a charging gun provided by the utility model;
[0030] Figure 2 This is a structural schematic diagram of one side of an outlet terminal plate of a charging gun provided by the utility model;
[0031] Figure 3 A schematic diagram of the structure of the oscillation unit provided by the utility model;
[0032] Figure 4 This is a control diagram of the alarm mechanism provided by the utility model.
[0033] Description of reference numerals:
[0034] 100, gun body; 110, charging connector; 120, outlet terminal plate; 121, cone elastic sleeve; 1211, annular groove; 122, guide sleeve; 1221, annular guide groove; 130, installation chamber; 140, moving plate; 141, sliding sleeve; 142, positioning protrusion; 150, compression spring; 160, limit plate; 210, touch switch; 220, controller; 230, oscillation unit; 231, fixing bracket; 232, driving motor; 233, eccentric cam; 2331, small cam end; 2332, large cam end; 240, warning light; 250, built-in battery; 260, charging interface; 300, cable. DETAILED DESCRIPTION
[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0036] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. is to distinguish different objects rather than to describe a specific order.
[0037] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", "high", "low", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the specific protection scope of the utility model.
[0038] See also Figures 1 to 4Now, a charging gun provided by the utility model is described. A charging gun includes a gun body 100 and an alarm mechanism.
[0039] A charging connector 110 is provided at one end of the gun body 100, and an outlet terminal plate 120 is provided at the other end of the gun body 100. An installation chamber 130 is formed inside the gun body 100, and a cable 300 is provided in the installation chamber 130. One end of the cable 300 is connected to the charging connector 110, and the other end of the cable 300 passes through the outlet terminal plate 120 and is connected to the vehicle battery; the alarm mechanism includes a movable plate 140, a touch switch 210, a controller 220 and a warning module. The movable plate 140 is located in the installation chamber 130 and is connected to the cable 300. The touch switch 210 is installed on the inner wall of the installation chamber 130 and is located between the movable plate 140 and the outlet terminal plate 120. The movable plate 140 is pulled outward with the cable 300 to touch the touch switch 210. The controller 220 is arranged in the installation chamber 130 and is electrically connected to the touch switch 210 and the warning module respectively. The warning module triggers an alarm signal by receiving a control signal from the controller 220.
[0040] The utility model provides a charging gun. Compared with the prior art, a charging connector 110 is provided at one end of a gun body 100, and an outlet terminal plate 120 is provided at the other end. A cable 300 is located in an installation chamber 130 of the gun body 100. One end of the cable 300 is connected to the charging connector 110, and the other end passes through the outlet terminal plate 120 and is connected to a vehicle battery. The charging connector 110 is connected to an external power supply, and the vehicle battery is charged through the cable 300. When using a charging gun provided by the utility model for charging, if the charging gun is far away from the charging pile, the user will pull the charging gun, and the cable 300 will drive the movable plate 140 in the installation chamber 130 to move toward the side of the outlet end plate 120 until the movable plate 140 contacts the above-mentioned touch switch 210. The touch switch 210 sends a sensing signal to the controller 220. After receiving the sensing signal, the sensing signal generates a corresponding control signal and sends it to the warning module. After receiving the control signal, the warning module sends an alarm signal to remind the user that the tension between the charging gun and the cable 300 is too large. The user stops pulling the charging gun, thereby avoiding damage to the charging gun or poor contact during charging, which may cause charging interruption or fire.
[0041] A charging gun is a device used to charge an electric vehicle, usually connected to a charging pile or charging station. It is the interface between the electric vehicle and the power supply network, used to transfer electrical energy to charge the battery of the electric vehicle.
[0042] See also Figure 1The gun body 100 is made of injection molding technology. The charging connector 110 is inserted into the upper port of the gun body 100. A plurality of positioning bolts are arranged on the periphery of the upper port of the gun body 100. The plurality of positioning bolts radially penetrate the outer wall of the gun body 100 and abut against the reserved groove on the periphery of the charging connector 110, so as to install the charging connector 110 on the upper port of the gun body 100. The outlet end plate 120 is buckled on the lower port of the gun body 100. The end surface of the end plate is provided with a plurality of through holes in the circumferential direction. The connecting bolts penetrate the through holes and are threadedly connected to the end surface of the lower port of the cavity. In order to ensure that the cable 300 in the installation chamber 130 can drive the movable plate 140 to move to the side of the outlet end plate 120 under the action of the external force of the user, the cable 300 between the charging connector 110 and the movable plate 140 is in a non-tightened state, which can be in a bent or winding state.
[0043] See also Figure 1 and Figure 4 The warning module includes an oscillating unit 230 and a warning light 240 . The oscillating unit 230 is disposed on the inner wall of the mounting chamber 130 , and the warning light 240 is embedded on the outer wall of the gun body 100 . The oscillating unit 230 and the warning light 240 are connected in parallel to the controller 220 .
[0044] After the oscillation unit 230 receives the control signal from the controller 220, the oscillation unit 230 generates a vibration signal, which is transmitted to the user's holding hand through the gun body 100, reminding the user that the tension between the charging gun and the cable 300 is too large. Similarly, after the warning light 240 receives the control signal from the controller 220, the warning light 240 generates a light signal, reminding the user that the tension between the charging gun and the cable 300 is too large. The above-mentioned vibration signal and light signal can be activated at the same time to remind the user together, and the warning effect is better.
[0045] See also Figure 3 The oscillation unit 230 includes a fixing frame 231 , a driving motor 232 and an eccentric cam 233 .
[0046] The fixing frame 231 is arranged on the inner wall of the installation chamber 130, the driving motor 232 is installed on the fixing frame 231 and electrically connected to the controller 220, the eccentric cam 233 is installed on the driving end of the driving motor 232, and the driving motor 232 drives the eccentric cam 233 to rotate to generate a vibration signal. Among them, the fixing frame 231 has two free ends, and the two free ends are respectively installed on the inner wall of the installation chamber 130 by screws. The fixing frame 231 and the inner wall of the installation chamber 130 form an assembly space, and the driving motor 232 is pressed into the assembly space to maintain stability. The driving end of the driving motor 232 is connected to the fixed connection hole opened in the center of the eccentric cam 233. The eccentric cam 233 has a small cam end 2331 and a large cam end 2332 on both sides, and the diameter of the large cam end 2332 is twice the diameter of the small cam end 2331. The driving motor 232 drives the eccentric cam 233 to rotate, so that the small cam end 2331 and the large cam end 2332 of the eccentric cam 233 intermittently collide with the inner wall of the installation chamber 130, so that the gun body 100 generates a vibration signal to be transmitted to the user's holding hand.
[0047] See also Figure 1 and Figure 4 The charging gun also includes a built-in battery 250 and a charging interface 260. The built-in battery 250 is arranged on the inner wall of the installation chamber 130 and is electrically connected to the controller 220. The charging interface 260 is arranged on the side wall of the gun body 100 and is electrically connected to the built-in battery 250. The charging interface 260 charges the built-in battery 250 through an external power source. The charging interface 260 is a USB interface. The built-in battery 250 is a storage battery. The built-in battery 250 is charged by connecting an external power source through the charging interface 260. The built-in battery 250 also provides power for the controller 220, the drive motor 232 and the warning light 240.
[0048] See also Figure 2 The outer end surface of the outlet end plate 120 is provided with a conical elastic sleeve 121. The outlet end plate 120 and the conical elastic sleeve are made of an integrally formed rubber material. The outlet end plate 120 and the conical elastic sleeve are coaxially provided with a through hole for the cable 300 to pass through. The outer diameter of the conical elastic sleeve 121 decreases from the direction close to the outlet end plate 120 to the direction away from the outlet end plate 120. The outer end of the conical elastic sleeve is more prone to deformation. When the user stores the cable 300, the cable 300 can be bent and wound. At this time, the conical elastic sleeve is bent and deformed synchronously with the cable 300 to avoid sharp creases in the cable 300, which may cause damage to the cable 300 at the crease.
[0049] In addition, a plurality of annular grooves 1211 are circumferentially arranged on the outer wall of the conical elastic sleeve 121. The plurality of annular grooves 1211 are axially spaced apart from each other and enable the conical elastic sleeve 121 to deform laterally more easily, which is more conducive to the bending and winding of the cable 300.
[0050] The inner end surface of the outlet end plate 120 is provided with a guide sleeve 122, which is integrally formed with the outlet end plate 120. An annular guide groove 1221 is provided at the end of the guide sleeve 122. A sliding sleeve 141 is provided on the side of the movable plate 140 close to the outlet end plate 120, and the sliding sleeve 141 is axially slidably arranged in the annular guide groove 1221. The sliding fit between the sliding sleeve 141 and the annular guide groove 1221 provides guidance for the movement of the movable plate 140, so that it moves along the axial direction of the installation chamber 130, ensuring that it can contact the above-mentioned touch switch 210 in the state of being pulled by the cable 300. The outer diameter of the guide sleeve 122 is smaller than the outer diameter of the movable plate 140. When the movable plate 140 is driven by the pulled cable 300 to move in the direction where the end plate appears, the portion of the movable plate 140 protruding from the edge of the guide sleeve 122 contacts the above-mentioned touch switch 210, so that the touch switch 210 generates an induction signal.
[0051] Optionally, a positioning protrusion 142 is provided in the middle of one side of the movable plate 140 close to the outlet terminal plate 120. The positioning protrusion 142 is located inside the sliding sleeve 141. The positioning protrusion 142 is a conical platform. A compression spring 150 is provided between the movable plate 140 and the outlet terminal plate 120. The compression spring 150 is sleeved on the outer periphery of the positioning protrusion 142. When the compression spring 150 is further compressed, the conical platform can prevent the compression spring 150 from radial deformation, ensuring that it has resilience. When the user pulls the charging gun excessively, the movable plate 140 will further compress the above-mentioned compression spring 150. When the user stops pulling the charging gun, the compression spring 150 will release its own elastic force to drive the movable plate 140 to reset.
[0052] In one embodiment, see Figure 2 The inner wall of the installation chamber 130 is provided with a limit plate 160, which is located on the side of the movable plate 140 away from the outlet terminal plate 120. The limit plate 160 extends along the radial direction of the installation chamber 130, and is used to limit the distance that the movable plate 140 moves into the installation chamber 130. Specifically, the limit plate 160 is located on the opposite side of the touch switch 210. When the user stops pulling the cable 300, the compression spring 150 drives the movable plate 140 to move to the side away from the outlet terminal plate 120 until the movable plate 140 contacts the limit plate 160, and the movable plate 140 stops moving. The design of the limit plate 160 can limit the distance that the movable plate 140 moves into the installation chamber 130, and prevent the movable plate 140 from driving the sliding sleeve 141 to disengage from the annular guide groove 1221.
[0053] Based on the same inventive concept, the utility model also provides an electric vehicle, which uses the above-mentioned charging gun. When the electric vehicle is charging, the user will pull the charging gun, and the cable 300 will drive the movable plate 140 in the installation chamber 130 to move toward the side of the outlet end plate 120 until the movable plate 140 contacts the above-mentioned touch switch 210. The touch switch 210 sends a sensing signal to the controller 220. After receiving the sensing signal, the sensing signal generates a corresponding control signal and sends it to the warning module. After receiving the control signal, the warning module sends an alarm signal to remind the user that the tension between the charging gun and the cable 300 is too large. The user stops pulling the charging gun, thereby avoiding damage to the charging gun or poor contact during charging, which may cause charging interruption or fire.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A charging gun, characterized in that: include: A gun body (100), wherein one end of the gun body (100) is provided with a charging connector (110), and the other end of the gun body (100) is provided with an outlet terminal plate (120); an installation chamber (130) is formed inside the gun body (100), and a cable (300) is arranged inside the installation chamber (130); one end of the cable (300) is connected to the charging connector (110), and the other end of the cable (300) passes through the outlet terminal plate (120) and is connected to a vehicle-mounted battery; An alarm mechanism comprises a movable plate (140), a touch switch (210), a controller (220) and a warning module, wherein the movable plate (140) is located in the installation chamber (130) and connected to the cable (300), the touch switch (210) is installed on the inner wall of the installation chamber (130) and is located between the movable plate (140) and the outlet terminal plate (120), the movable plate (140) is pulled outward along with the cable (300) to touch the touch switch (210), the controller (220) is arranged in the installation chamber (130) and is electrically connected to the touch switch (210) and the warning module, and the warning module triggers an alarm signal by receiving a control signal from the controller (220).
2. A charging gun as claimed in claim 1, characterized in that: The warning module comprises: An oscillation unit (230), the oscillation unit (230) being arranged on an inner wall of the installation chamber (130); A warning light (240), wherein the warning light (240) is embedded in the outer wall of the gun body (100); The oscillation unit (230) and the warning light (240) are connected in parallel with the controller (220).
3. A charging gun as claimed in claim 2, characterized in that: The oscillation unit (230) comprises: A fixing frame (231), the fixing frame (231) being arranged on the inner wall of the installation chamber (130); A driving motor (232), the driving motor (232) being mounted on the fixing frame (231) and electrically connected to the controller (220); An eccentric cam (233), wherein the eccentric cam (233) is mounted on a driving end of the driving motor (232); The driving motor (232) drives the eccentric cam (233) to rotate to generate a vibration signal.
4. A charging gun as claimed in claim 3, characterized in that: The charging gun also includes: A built-in battery (250), the built-in battery (250) being arranged on the inner wall of the installation chamber (130) and electrically connected to the controller (220); A charging interface (260), wherein the charging interface (260) is disposed on a side wall of the gun body (100) and is electrically connected to the built-in battery (250), and the charging interface (260) charges the built-in battery (250) through an external power source.
5. A charging gun as claimed in claim 1, characterized in that: The outer end surface of the outlet end plate (120) is provided with a cone elastic sleeve (121), and the outer diameter of the cone elastic sleeve (121) decreases from the direction close to the outlet end plate (120) to the direction away from the outlet end plate (120).
6. A charging gun as claimed in claim 5, characterized in that: The outer wall of the cone elastic sleeve (121) is circumferentially provided with a plurality of annular grooves (1211), and the plurality of annular grooves (1211) are arranged at intervals along the axial direction of the cone elastic sleeve (121).
7. A charging gun as claimed in claim 1, characterized in that: A guide sleeve (122) is provided on the inner end surface of the outlet end plate (120), an annular guide groove (1221) is provided at the end of the guide sleeve (122), and a sliding sleeve (141) is provided on a side of the movable plate (140) close to the outlet end plate (120), and the sliding sleeve (141) is axially slidably arranged in the annular guide groove (1221).
8. A charging gun as claimed in claim 7, characterized in that: A positioning protrusion (142) is provided at the middle of one side of the movable plate (140) close to the outlet end plate (120), and the positioning protrusion (142) is located inside the sliding sleeve (141). A compression spring (150) is provided between the movable plate (140) and the outlet end plate (120), and the compression spring (150) is sleeved on the outer periphery of the positioning protrusion (142).
9. A charging gun as claimed in claim 7, characterized in that: A limit plate (160) is provided on the inner wall of the installation chamber (130), and the limit plate (160) is located on a side of the movable plate (140) away from the outlet terminal plate (120). The limit plate (160) extends radially along the installation chamber (130) and is used to limit the distance that the movable plate (140) moves into the installation chamber (130).
10. An electric vehicle, characterized in that: It comprises a charging gun as described in any one of claims 1-9.