Feeding manipulator of prepreg machine
By designing a prepreg feeding robot that includes supporting columns, hanging frames, lifting slide assembly, primary and secondary telescopic arms, flip feeding assembly and synchronous belt drive assembly, the problems of bulky structure and inconvenient operation and maintenance of the traditional robot are solved, and efficient and streamlined feeding process and high positioning accuracy are achieved.
Patent Information
- Application Number
- CN202421373565.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The traditional prepreg feeding robot has a bulky structure, inconvenient operation and maintenance, and the molten glue pool below is not convenient enough.
A prepreg feeding robot is designed including supporting columns, hanging frames, lifting slide assembly, primary and secondary telescopic arms, flip feeding assembly and synchronous belt drive assembly. The robot realizes synchronous operation of the primary and secondary telescopic arms through the synchronous belt drive assembly, simplifying the structure and improving the convenience of operation and maintenance.
It realizes an efficient and streamlined feeding process, reduces costs, is easy to install and maintain, has high positioning accuracy, and is suitable for handling small load products.
Smart Images

Figure CN222592756U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding equipment, in particular to a feeding manipulator for a prepreg machine. Background Art
[0002] The prepreg machine is a machine specially used to produce prepreg materials. The prepreg machine requires a feeding robot to transport materials into the prepreg machine.
[0003] The traditional method of feeding the prepreg machine robot is the elevator conveying method. The conveying arm is fixed, the cleaning of the molten glue pool below is not convenient, and the cantilever is too long to maintain the rigidity of the conveying arm, and the structure is relatively bulky. Utility Model Content
[0004] The utility model aims to solve the above technical problems and provide a prepreg machine feeding manipulator which is efficient, concise, easy to operate and maintain.
[0005] In order to solve the above technical problems, the technical solution provided by the utility model is:
[0006] A feeding robot for a prepreg machine comprises a supporting column and a hanger arranged on one side of the upper end of the supporting column, a lifting slide assembly is installed on the outer side of the supporting column, a primary telescopic arm is installed under the hanger, the movable end of the primary telescopic arm is connected to the secondary telescopic arm, the movable end of the secondary telescopic arm is installed with a flip feeding assembly, and the primary telescopic arm comprises a synchronous belt drive assembly for driving the primary telescopic arm and the secondary telescopic arm to work.
[0007] Preferably, a third guide rail is provided on the supporting column, the lifting slide assembly includes a slide slidably connected to the third guide rail, a lifting fork and a driving motor installed on one side of the slide, a first rack is installed on the supporting column, the outer side of the output shaft of the driving motor is connected to the slide via a bearing, and the output shaft of the driving motor is installed with a gear meshing with the first rack.
[0008] Preferably, the first-stage telescopic arm comprises a crossbeam, a guard, a second rack and a first guide rail arranged on the hanger, and the guard, the second rack and the first guide rail are arranged on the crossbeam.
[0009] Preferably, the synchronous belt drive assembly includes a first slider slidably connected to the outside of the first guide rail and a synchronous plate connected to the first slider, the synchronous plate is connected to a rotating shaft through a bearing, the two ends of the rotating shaft are respectively connected to a synchronous wheel and a synchronous gear, and the synchronous gear meshes with the second rack.
[0010] Preferably, the secondary telescopic arm includes a connecting plate arranged on the first slider and a second guide rail on the connecting plate, the second slider is slidably connected to the outer side of the second guide rail, a pulley is installed on the connecting plate, and the pulley and the synchronous wheel are connected by a belt.
[0011] Preferably, the flipping and feeding assembly includes a feeding slide connected to the second slider and a synchronous belt pressure plate, the synchronous belt pressure plate is arranged on the outside of the belt, a motor bracket is installed on the outside of the feeding slide, a flipping motor is installed on the motor bracket, the outer side of the output end of the flipping motor is connected to the synchronous belt pressure plate through a bearing, and the output end of the flipping motor is connected to a feeding fork.
[0012] Preferably, a guardrail is installed on the outer side of the supporting column.
[0013] After adopting the above structure, the utility model has the following advantages:
[0014] The utility model uses the synchronous wheel and synchronous gear of the synchronous belt drive assembly to absorb the driving force of the first telescopic arm as the driving force of the synchronous belt and ensure the synchronization of the second telescopic arm, thereby simplifying the structure, reducing the cost, facilitating installation, and having high positioning accuracy, and is targeted at products and usage scenarios;
[0015] The utility model is aimed at transporting small-load products. The material fork and the matching slide conveying mechanism are designed according to and for the products. The structure is simple, the weight is relatively light, the assembly is convenient, the stability is strong, the guide rail is used for guiding, the gear rack and the synchronous belt are used for transmission, and the positioning accuracy and the degree of automation are high.
[0016] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 It is an enlarged view of point A of the utility model;
[0020] Figure 3 It is a schematic diagram of the installation of the hanger of the utility model;
[0021] Figure 4 It is an enlarged view of point B of the hanger of the utility model;
[0022] Figure 5It is a schematic diagram of the installation of the hanger rotating motor of the utility model.
[0023] Figure 6 It is a schematic diagram of the installation of the secondary telescopic arm and the secondary telescopic arm of the hanger of the utility model.
[0024] As shown in the figure: 1. Support column; 101. Third guide rail; 2. Lifting slide assembly; 201. Lifting fork; 202. Slide; 203. Driving motor; 204. First rack; 3. Hanger; 4. Primary telescopic arm; 401. Crossbeam; 402. Second rack; 403. Guard; 404. First guide rail; 5. Secondary telescopic arm; 501. Connecting plate; 502. Second guide rail; 503. Second slider; 504. Belt; 6. Turning feeding assembly; 601. Feeding fork; 602. Feeding slide; 603. Turning motor; 604. Synchronous belt pressure plate; 605. Motor bracket; 7. Synchronous belt driving assembly; 701. First slider; 702. Synchronous plate; 703. Rotating shaft; 704. Synchronous wheel; 705. Synchronous gear; 706. Rotating motor. DETAILED DESCRIPTION
[0025] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0026] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] The utility model is further described in detail below in conjunction with the full text.
[0028] Combined with Figure 1-Figure 6A prepreg machine feeding manipulator comprises a supporting column 1 and a hanger 3 arranged on one side of the upper end of the supporting column 1, a lifting slide assembly 2 is installed on the outer side of the supporting column 1, a first-level telescopic arm 4 is installed under the hanger 3, the movable end of the first-level telescopic arm 4 is connected to the second-level telescopic arm 5, and the movable end of the second-level telescopic arm 5 is installed with a flip feeding assembly 6, the first-level telescopic arm 4 comprises a synchronous belt driving assembly 7 that drives the first-level telescopic arm 4 and the second-level telescopic arm 5 to work, the supporting column 1 can use a single rectangular tube as a vertical column, and the fixed crossbeam 401 is hoisted by the hanger 3 as a horizontal conveying guide rail support, the material to be fed is lifted to an appropriate height by the lifting slide assembly 2 installed on the column, and the material is handed over to the relatively arranged feeding fork through the descending action, and the material is horizontally transported by the first-level telescopic arm 4 and the second-level telescopic arm 5 to complete the conveying action. After reaching the set feeding end, the flip feeding assembly 6 is flipped 90° to achieve the feeding purpose.
[0029] The horizontal conveying slide on the fixed crossbeam 401 is driven by the motor assembly and the gear rack to realize the feeding action. The driven gear and the synchronous belt pulley are respectively installed on both sides of the horizontal conveying slide, and the driving force of the gear rack can be absorbed as the driving force of the synchronous belt. The secondary telescopic arm 5 is installed on the horizontal conveying slide. One end of the synchronous belt conveying system is fixed on the horizontal conveying slide and the other end is fixed to the front end of the secondary telescopic rod. The installation slide of the feeding fork installed on the secondary telescopic rod is fixed with the synchronous belt through the tooth pressure plate. When the horizontal conveying slide moves in the horizontal direction driven by the motor and the gear rack, the secondary telescopic arm synchronously completes the telescopic and material conveying actions. After reaching the set feeding, the feeding fork is turned 90° under the drive of the turning motor to achieve the feeding purpose.
[0030] When the utility model is implemented, Figure 1 and Figure 2 As shown, the support column 1 is provided with a third guide rail 101, and the lifting slide assembly 2 includes a slide 202 slidably connected to the third guide rail 101, a lifting material fork 201 and a driving motor 203 installed on one side of the slide 202, and a first rack 204 is installed on the support column 1. The outer side of the output shaft of the driving motor 203 is connected to the slide 202 through a bearing, and the output shaft of the driving motor 203 is installed with a gear meshing with the first rack 204. The support column 1 is supported by a column, and the column is fixed to the column base plate with bolts. The column base plate is fixed to the ground through embedded bolts on the foundation to ensure that the Z-axis column will not be displaced or deformed due to inertia during the movement and braking of the slide 202. The driving motor 203 works, driven by the gear and the first rack 204, and under the limit of the third guide rail 101 and the slide 202, the vertical lifting movement is stable and the positioning is accurate.
[0031] When the utility model is implemented, Figure 3-Figure 6As shown, the first telescopic arm 4 includes a crossbeam 401, a shield 403, a second rack 402 and a first guide rail 404 arranged on the hanger 3, the shield 403, the second rack 402 and the first guide rail 404 are arranged on the crossbeam 401, and the synchronous belt drive assembly 7 includes a first slider 701 slidably connected to the outside of the first guide rail 404 and a synchronous plate 702 connected to the first slider 701, the synchronous plate 702 is connected to a rotating shaft 703 through a bearing, and the two ends of the rotating shaft 703 are respectively connected to synchronous wheels 7 04 and a synchronous gear 705, the synchronous gear 705 meshes with the second rack 402, a rotating motor 706 is installed on the synchronous plate 702, the output end of the rotating motor 706 is connected to the synchronous gear 705, the secondary telescopic arm 5 includes a connecting plate 501 arranged on the first slider 701 and a second guide rail 502 on the connecting plate 501, the outer side of the second guide rail 502 is slidably connected with the second slider 503, a pulley is installed on the connecting plate 501, and the pulley and the synchronous wheel 704 are connected by a belt 504.
[0032] The rotating motor 706 works, driving the synchronous gear 705 and the synchronous wheel 704 to rotate. The synchronous gear 705 rotates on the second rack 402, and at the same time moves horizontally under the limit of the first slider 701 and the first guide rail 404. The connecting plate 501 and the first slider 701 are fixedly connected, which can drive the secondary telescopic arm 5 to move. At the same time, the synchronous wheel 704 rotates, and drives the synchronous belt pressure plate 604 to move through the belt, so that the second slider 503 moves horizontally under the guidance of the second guide rail 502, driving the flip feeding assembly 6 on the feeding slide 602 to move horizontally. The synchronous belt drive assembly 7 is used as the drive of the primary telescopic arm 4, and the synchronous belt is used as the drive of the secondary telescopic arm 5. A rotating motor 706 is used to drive the two-stage telescopic arm 5 to move simultaneously. Both stages of telescopic movement are equipped with linear guides and sliders as guides to ensure stable horizontal linear motion and accurate positioning.
[0033] When the utility model is implemented, Figure 6 As shown, the flipping feeding assembly 6 includes a feeding slide 602 connected to the second slider 503 and a synchronous belt pressure plate 604, the synchronous belt pressure plate 604 is arranged on the outside of the belt 504, a motor bracket 605 is installed on the outside of the feeding slide 602, a flipping motor 603 is installed on the motor bracket 605, the output end of the flipping motor 603 is connected to the synchronous belt pressure plate 604 through a bearing on the outside, the output end of the flipping motor 603 is connected to the feeding fork 601, the synchronous gear 705 and the synchronous wheel 704 not only absorb the driving force of the first telescopic arm 4 as the driving force of the belt but also ensure the synchronization of the second telescopic arm 5, when reaching the feeding position, the flipping motor 603 rotates the material fork 90°, and the material slides off the material fork and falls into the melt tank.
[0034] A guardrail 102 is installed on the outer side of the supporting column 1.
[0035] The working principle of this utility model:
[0036] The worker puts the material on the lifting fork 201, and the driving motor 203 works. Through the gear and the first rack 204, the lifting fork 201 rises under the limit of the third guide rail 101 and the slide plate 202, and the material is lifted. At the same time, the rotating motor 706 works to drive the synchronous gear 705 and the synchronous wheel 704 to rotate. The synchronous gear 705 rotates on the second rack 402 and moves horizontally under the limit of the first slider 701 and the first guide rail 404. The connecting plate 501 and the first slider 701 are fixedly connected, which can drive the secondary telescopic arm 5 to move. At the same time, the synchronous wheel 704 rotates and drives the synchronous belt pressure plate 6 through the belt. 04 moves, so that the second slider 503 moves horizontally under the guidance of the second guide rail 502, driving the flip feeding assembly 6 on the feeding slide plate 602 to move horizontally, and when the feeding fork 601 moves above the lifting fork 201, the driving motor 203 reverses and descends, so that the material on the lifting fork 201 is transferred to the feeding fork 601, and the rotating motor 706 reverses, and the synchronous gear 705 and the synchronous wheel 704 absorb the driving force of the first telescopic arm 4 as the driving force of the belt and ensure the synchronization of the second telescopic arm 5. When the feeding position is reached, the flip motor 603 rotates the material fork 90°, and the material slides off the material fork and falls into the melt tank.
[0037] The above describes the utility model and its implementation methods, which is not restrictive. What is shown in the full text is only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the utility model.
Claims
1. A prepreg machine feeding robot, comprising a support column (1) and a hanger (3) arranged on one side of the upper end of the support column (1), characterized in that: A lifting slide assembly (2) is installed on the outer side of the supporting column (1), a primary telescopic arm (4) is installed under the hanger (3), the movable end of the primary telescopic arm (4) is connected to a secondary telescopic arm (5), the movable end of the secondary telescopic arm (5) is installed with a flip feeding assembly (6), and the primary telescopic arm (4) includes a synchronous belt driving assembly (7) for driving the primary telescopic arm (4) and the secondary telescopic arm (5) to work.
2. The prepreg feeding robot according to claim 1 is characterized in that: The support column (1) is provided with a third guide rail (101), the lifting slide assembly (2) comprises a slide (202) slidably connected to the third guide rail (101), a lifting fork (201) and a driving motor (203) installed on one side of the slide (202), a first rack (204) is installed on the support column (1), the outer side of the output shaft of the driving motor (203) is connected to the slide (202) via a bearing, and the output shaft of the driving motor (203) is installed with a gear meshing with the first rack (204).
3. The prepreg feeding robot according to claim 1 is characterized in that: The primary telescopic arm (4) comprises a crossbeam (401) arranged on the hanger (3), a shield (403), a second rack (402) and a first guide rail (404); the shield (403), the second rack (402) and the first guide rail (404) are arranged on the crossbeam (401).
4. The prepreg feeding robot according to claim 3 is characterized in that: The synchronous belt drive assembly (7) comprises a first slider (701) slidably connected to the outside of the first guide rail (404) and a synchronous plate (702) connected to the first slider (701); the synchronous plate (702) is connected to a rotating shaft (703) via a bearing; two ends of the rotating shaft (703) are respectively connected to a synchronous wheel (704) and a synchronous gear (705); the synchronous gear (705) meshes with the second rack (402); a rotating motor (706) is installed on the synchronous plate (702); and the output end of the rotating motor (706) is connected to the synchronous gear (705).
5. The prepreg feeding robot according to claim 1, characterized in that: The secondary telescopic arm (5) comprises a connecting plate (501) arranged on a first slider (701) and a second guide rail (502) on the connecting plate (501); a second slider (503) is slidably connected to the outer side of the second guide rail (502); a pulley is installed on the connecting plate (501); and the pulley and the synchronous wheel (704) are connected via a belt (504).
6. The prepreg feeding robot according to claim 5, characterized in that: The overturning feeding assembly (6) comprises a feeding slide plate (602) connected to a second slider (503) and a synchronous belt pressure plate (604), wherein the synchronous belt pressure plate (604) is arranged on the outer side of the belt (504), a motor bracket (605) is installed on the outer side of the feeding slide plate (602), a overturning motor (603) is installed on the motor bracket (605), the outer side of the output end of the overturning motor (603) is connected to the synchronous belt pressure plate (604) via a bearing, and the output end of the overturning motor (603) is connected to a feeding fork (601).
7. The prepreg feeding robot according to claim 1, characterized in that: A guardrail (102) is installed on the outer side of the supporting column (1).