Winding device

By designing a winding device including a frame, a clutch, a brake, a control unit and a frequency conversion unit, the problems of low winding efficiency and short equipment life in the prior art are solved, and the coordination of the rotation speed of the placement roller and the winding roller are achieved and the constant tension is maintained, thereby improving the winding effect and the safety and applicability of the equipment.

CN222592931UActive Publication Date: 2025-03-11缪克辉 +1
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Patent Information

Application Number
CN202421379564.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-11
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The problem of matching the material diameter change of the winding roller and the motor speed in the prior art has not been effectively considered in the prior art, resulting in low winding efficiency and short equipment life.

Method used

A winding device including a frame, a clutch, a brake, a control unit and a frequency conversion unit is designed. Through the cooperation of the first control unit, the second control unit and the frequency conversion unit with the placement roller and the winding roller, the rotation speed of the placement roller and the winding roller are coordinated to maintain constant tension.

Benefits of technology

The coordination of the rotation speed of the placement roller and the winding roller is achieved, the tension is maintained, the winding effect is improved, and the safety and applicability of the equipment are improved through protective accommodation space and adjustable design.

✦ Generated by Eureka AI based on patent content.

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Abstract

A winding device comprises a frame body, the frame body is provided with a clutch, the power input end of the clutch is connected with a motor, and the power output end of the clutch is connected with a winding roller; the brake is connected with the placing roller; the first control unit is in communication connection with the clutch; the second control unit is in communication connection with the brake; and the frequency conversion unit is in communication connection with the motor. The first control unit, the second control unit and the frequency conversion unit are matched with the placing roller and the winding roller, so that the rotating speed coordination of the placing roller and the winding roller is realized, the tension is kept constant, and the winding effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper rolls, in particular to a winding device. Background Art

[0002] In the flexible packaging solvent-free lamination equipment, a matching paper winding device is required, which usually includes a film placement roller and a winding roller. The placement roller and the winding roller rotate at the same time to transfer the film from the placement roller to the paper winding roller, and other processes are matched during the transfer process.

[0003] The motor is connected to the winding roller to drive the winding roller to rotate. As the diameter of the material on the placement roller and the winding roller changes, the tensile strength of the filter paper will also change. In the existing technology, the matching problem of the change in the diameter of the winding roller material and the motor speed is not considered, resulting in low winding efficiency and short equipment life. Therefore, based on this situation, a winding device needs to be designed. Summary of the Invention

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a winding device.

[0005] The utility model solves the technical problem by adopting the following technical solutions:

[0006] A winding device includes a frame, which is equipped with: a clutch, a power input end of which is connected to a motor, and a power output end of which is connected to a winding roller; a brake, which is connected to a placement roller; a first control unit, which is communicated with the clutch; a second control unit, which is communicated with the brake; and a frequency conversion unit, which is communicated with the motor.

[0007] Preferably, the frame includes a first end plate and a second end plate, and the inner sides of the first end plate and the second end plate form an accommodating space, and the clutch and the brake are located in the accommodating space; a through opening is constructed on the first end plate, and the winding roller and the placing roller are placed outside the accommodating space through the through opening.

[0008] Preferably, the frame further includes a third end plate, and the brake is connected to the third end plate; a sliding rod is connected between the first end plate and the second end plate, and the third end plate is slidably connected to the sliding rod.

[0009] Preferably, it further comprises a telescopic member and a driving rod, wherein the telescopic member is connected to the third end plate, and the driving rod is in transmission connection with the telescopic member so as to drive the telescopic member to change in length.

[0010] Preferably, there are no less than three sliding rods, and the third end plate is connected to a sliding bearing to be slidably connected to the sliding rods.

[0011] Preferably, the driving rod is connected to the telescopic member via a bevel gear transmission, and a bearing block is further constructed at the outer end of the second end plate, and the driving rod is rotatably connected to the bearing block.

[0012] Preferably, the motor is installed outside the second end plate, the output end of the motor is placed in the accommodating space, and the motor output end and the clutch input end are transmission-connected in the accommodating space.

[0013] Preferably, it comprises two corresponding frames.

[0014] Preferably, the clutch is a magnetic powder clutch, and the brake is a magnetic powder brake.

[0015] The advantages and positive effects of the utility model are:

[0016] 1. The utility model realizes the coordination of the rotation speed of the placing roller and the winding roller through the cooperation of the first control unit, the second control unit and the frequency conversion unit with the placing roller and the winding roller, thereby maintaining constant tension and achieving better winding effect.

[0017] 2. In the present invention, the first end plate and the second end plate cooperate to form a protective accommodation space to ensure the safety of equipment use and staff.

[0018] 3. In the present invention, the position of the roller can be fine-tuned by means of the adjustable third end plate in conjunction with the brake, thereby increasing the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the axonometric structure of Example 1 of the present utility model;

[0020] Figure 2 It is an exploded view of part of the structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the axonometric structure of Example 2 of the present utility model.

[0022] In the figure: 100, frame; 100a, accommodating space; 110, first end plate; 111, through-hole; 120, second end plate; 121, bearing block; 130, third end plate; 131, sliding bearing; 140, slide rod; 150, protective rod; 160, tension roller; 210, clutch; 220, winding roller; 230, motor; 310, brake; 320, placement roller; 410, first control unit; 420, second control unit; 430, frequency conversion unit; 510, drive rod; 520, telescopic member; 530, first bevel gear; 540, second bevel gear. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] The following is a further description of the embodiments of the present invention with reference to the accompanying drawings: Example

[0027] A winding device includes a frame 100, which is equipped with: a clutch 210, the power input end of which is connected to the motor 230, and the power output end of which is connected to the winding roller 220; a brake 310, which is connected to the placement roller 320; a first control unit 410, which is communicated with the clutch 210; a second control unit 420, which is communicated with the brake 310; and a frequency conversion unit 430, which is communicated with the motor 230.

[0028] Specifically, such as Figure 1 As shown, the clutch 210 is a magnetic powder clutch, and the brake 310 is a magnetic powder brake.

[0029] The first control unit 410 may be a first controller, the second control unit 420 may be a second controller, and the frequency conversion unit 430 may be a frequency converter;

[0030] In some embodiments, the first control unit 410 , the second control unit 420 , and the frequency conversion unit 430 may be integrated into a control system in the form of a single controller.

[0031] When in use, the frequency conversion unit 430 outputs voltage to the motor 230, and the first control unit 410 outputs voltage to the clutch 210. The motor 230 rotates to drive the clutch 210 and the winding roller 220 to rotate; at the same time, the second control unit 420 outputs current to the brake 310, and the brake 310 drives the placement roller 320 to rotate. The brake 310 is used to brake to adjust the tension of the material on the placement roller 320; through the cooperation of the first control unit 410, the second control unit 420 and the frequency conversion unit 430 with the placement roller 320 and the winding roller 220, the rotation speed of the placement roller 320 and the winding roller 220 is coordinated to keep the tension constant.

[0032] The frame 100 includes a first end plate 110 and a second end plate 120. The inner sides of the first end plate 110 and the second end plate 120 form an accommodating space 100a, and the clutch 210 and the brake 310 are located in the accommodating space 100a; a through opening 111 is constructed on the first end plate 110, and the winding roller 220 and the placing roller 320 are placed outside the accommodating space 100a through the through opening 111.

[0033] Specifically, such as Figure 1 As shown, the first end plate 110 on the left and the second end plate 120 on the right are arranged in parallel. The space between the inner end (right end) of the first end plate 110 and the inner end (left end) of the second end plate 120 is the accommodating space 100a. The clutch 210 and the brake 310 are both located in the accommodating space 100a. The protective structure formed by the first end plate 110 and the second end plate 120 ensures the safety of the clutch 210 and the brake 310 in the accommodating space.

[0034] Further, such as Figure 1 As shown, a protective rod 150 is provided at the corner positions of the first end plate 110 and the second end plate 120, and the left and right ends of the protective rod 150 are respectively connected to the first end plate 110 and the second end plate 120. The protective rod 150 located at the corner position is matched with the first end plate 110 and the second end plate 120 to form a relatively safe accommodating space 100a while ensuring structural stability.

[0035] like Figure 2 As shown, a through opening 111 is constructed on the first end plate 110. In some embodiments, there are two through openings 111, corresponding to the position of the clutch 210 and the position of the brake 310 respectively, so that the winding roller 220 connected to the clutch 210 can extend to the outer end of the first end plate 110, that is, extend out of the accommodating space 100a, and operate outside the accommodating space 100a; the winding roller 220 connected to the brake 310 can extend to the outer end of the first end plate 110, that is, extend out of the accommodating space 100a.

[0036] In some embodiments, the through opening 111 can also be set as a larger opening, that is, the winding roller 220 and the placing roller 320 both extend from the through opening 111 to the outer end of the first end plate 110, that is, extend out of the accommodating space 100a, and operate outside the accommodating space 100a.

[0037] The motor 230 is installed outside the second end plate 120 , and the output end of the motor 230 is placed in the accommodating space 100 a . The output end of the motor 230 is transmission-connected to the input end of the clutch 210 in the accommodating space 100 a .

[0038] Specifically, such as Figure 1 As shown, the motor 230 is installed at the outer end of the second end plate 120, and the output end of the motor 230 enters the accommodating space 100a. The output end of the motor 230 is a first pulley, which is connected to the second pulley at the input end of the clutch 210 through a belt. It can be understood that the transmission unit formed by the first pulley, the second pulley and the belt is located in the accommodating space 100a, which can effectively prevent the staff from contacting the transmission unit during misoperation, thereby improving the safety of use.

[0039] The frame 100 further includes a third end plate 130 , and the brake 310 is connected to the third end plate 130 ; a sliding rod 140 is connected between the first end plate 110 and the second end plate 120 , and the third end plate 130 is slidably connected to the sliding rod 140 .

[0040] Specifically, such as Figure 2 As shown, the third end plate 130 is located between the first end plate 110 and the second end plate 120, and the first end plate 110, the second end plate 120 and the third end plate 130 are arranged in parallel; the sliding rod 140 is connected between the first end plate 110 and the second end plate 120, and the third end plate 130 is connected with a sliding bearing 131 to be slidably connected to the sliding rod 140, and the brake 310 is located on the third end plate 130, so that the position of the placement roller 320 can be fine-tuned.

[0041] There are no less than three sliding rods 140 to form a stable support structure to ensure the stability of the third end plate 130 and the brake 310 .

[0042] like Figure 2 As shown, the sliding rods 140 include four sliding rods 140 , which are arranged in a square shape at the four corners of the third end plate 130 .

[0043] The telescopic member 520 and the driving rod 510 are further included. The telescopic member 520 is connected to the third end plate 130 . The driving rod 510 is in transmission connection with the telescopic member 520 so as to drive the telescopic member 520 to change in length.

[0044] The driving rod 510 is connected to the telescopic member 520 through a bevel gear transmission. A bearing block 121 is further configured at the outer end of the second end plate 120 , and the driving rod 510 is rotatably connected to the bearing block 121 .

[0045] like Figure 2 As shown, the telescopic member 520 can be a double-tube structure with threaded connection, which belongs to the existing technology and will not be elaborated. One end of the telescopic member 520 is rotatably connected to the second end plate 120, and the exposed end plate position is connected to the first bevel gear 530, and the other end is connected to the third end plate 130; the outer end of the second end plate 120 is also connected to the supporting block 121, the driving rod 510 is rotatably connected to the supporting block 121, and one end of the driving rod 510 is a handle, and the other end is a second bevel gear 540. The first bevel gear 530 is engaged with the second bevel gear 540, and then the handle is rotated, which can drive the first bevel gear 530 to rotate through the second bevel gear 540, thereby adjusting the length of the telescopic member 520, and achieving the purpose of fine-tuning the position of the third end plate 130 and the brake 310.

[0046] like Figure 1 As shown, the frame 100 is also rotatably connected to a tension roller 160 , and the winding roller 220 , the placement roller 320 and the tension roller 160 are parallel to each other and arranged in a triangle. Example

[0047] It includes two corresponding frames 100, specifically, Figure 3 As shown, the two frames 100 are symmetrically arranged. Similarly, the clutch 210, brake 310, placement roller 320 and winding roller 220 installed on the two frames 100 are also symmetrically arranged. The first end plates 110 of the two frames 100 can be connected by a connecting rod, so that two groups of winding units work at the same time.

[0048] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific implementation methods. Any other implementation methods derived by those skilled in the art based on the technical solution of the present invention also fall within the scope of protection of the present invention.

Claims

1. A winding device, characterized in that: It comprises a frame (100), wherein the frame (100) is equipped with: A clutch (210), wherein a power input end is connected to a motor (230), and a power output end is connected to a winding roller (220); A brake (310) connected to a placement roller (320); A first control unit (410) is communicatively connected to the clutch (210); a second control unit (420) in communication with the brake (310); A frequency conversion unit (430) is communicatively connected to the motor (230).

2. A winding device according to claim 1, characterized in that: The frame (100) comprises a first end plate (110) and a second end plate (120); a receiving space (100a) is formed inside the first end plate (110) and the second end plate (120); the clutch (210) and the brake (310) are located in the receiving space (100a); a through opening (111) is configured on the first end plate (110); the winding roller (220) and the placing roller (320) are placed outside the receiving space (100a) through the through opening (111).

3. A winding device according to claim 2, characterized in that: The frame (100) further includes a third end plate (130), and the brake (310) is connected to the third end plate (130); a sliding rod (140) is connected between the first end plate (110) and the second end plate (120), and the third end plate (130) is slidably connected to the sliding rod (140).

4. A winding device according to claim 3, characterized in that: It also includes a telescopic member (520) and a driving rod (510), wherein the telescopic member (520) is connected to the third end plate (130), and the driving rod (510) is transmission-connected to the telescopic member (520) so as to drive the telescopic member (520) to change its length.

5. A winding device according to claim 4, characterized in that: There are no less than three sliding rods (140), and the third end plate (130) is connected to a sliding bearing (131) to be slidably connected to the sliding rods (140).

6. A winding device according to claim 4, characterized in that: The driving rod (510) is connected to the telescopic member (520) via a bevel gear transmission, and a bearing block (121) is also configured at the outer end of the second end plate (120), and the driving rod (510) is rotatably connected to the bearing block (121).

7. A winding device according to claim 2, characterized in that: The motor (230) is installed outside the second end plate (120), the output end of the motor (230) is placed in the accommodating space (100a), and the output end of the motor (230) is transmission-connected with the input end of the clutch (210) in the accommodating space (100a).

8. A winding device according to any one of claims 1 to 7, characterized in that: It comprises two corresponding frames (100).

9. A winding device according to claim 8, characterized in that: The clutch (210) is a magnetic powder clutch, and the brake (310) is a magnetic powder brake.