Multi-station barreled water efficient filling line

Abstract

The utility model discloses a multi-station barreled water efficient filling line which comprises a machine frame, a barrel inlet conveying belt, a barrel feeding device, a multi-station cleaning device, a barrel discharging device, a first barrel outlet conveying belt, a barrel blocking device, a barrel pushing device, a filling device and a second barrel outlet conveying belt, and the barrel inlet conveying belt, the barrel feeding device, the multi-station cleaning device, the barrel discharging device, the first barrel outlet conveying belt and the second barrel outlet conveying belt are sequentially arranged on the machine frame. The first barrel discharging conveying belt is arranged on the right side of the barrel discharging device, the barrel blocking device is arranged above the middle section of the first barrel discharging conveying belt, the barrel pushing device is arranged on the right side of the rear half section of the first barrel discharging conveying belt, and the second barrel discharging conveying belt is arranged on the left side of the rear half section of the first barrel discharging conveying belt in parallel. The filling device is arranged between the first barrel discharging conveying belt and the second barrel discharging conveying belt, the barrel pushing device is used for pushing barrels from the first barrel discharging conveying belt to the filling device, and after filling, the barrels are pushed from the filling device to the second barrel discharging conveying belt. And after the previous batch of barrels are filled, the next batch of barrels are filled, so that the filling efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of filling equipment, in particular to a multi-station high-efficiency bottled water filling line. Background Art

[0002] Bottled drinking water is the fastest growing type of drinking water in the drinking water industry and an important source of drinking water for many modern citizens. The safety and hygiene of bottled water are closely related to the lives of consumers.

[0003] In the existing bottled water filling process, the barrel to be filled must go through the barrel washing process. After washing, the barrel needs to be put down to the conveyor belt for filling. After the filling of the previous barrel is completed and the filled barrel walks out of the filling area, the barrel can be put down for filling. However, the process of putting down the barrel is relatively long, and when combined with the filling time, it seriously affects the filling efficiency of the entire filling line. The barrel needs to be cleaned first, and the cleaning is mostly done by spraying and brushing, which often causes water residue in the barrel. Although it does not affect the health of drinking water, it will slightly affect the water quality and is not conducive to improving the quality. This is an existing problem. Utility Model Content

[0004] In order to make up for the deficiencies of the prior art, the utility model provides a multi-station bottled water efficient filling line, which changes the filling position and adds a parallel barrel conveyor belt. During filling, barrels can be unloaded at the same time, crossing the time and improving the filling efficiency to improve the existing problems.

[0005] The utility model is realized through the following technical solutions:

[0006] A multi-station high-efficiency filling line for bottled water comprises a frame and a barrel-input conveyor belt, a barrel-loading device, a multi-station cleaning device, a barrel-lowering device, a first barrel-out conveyor belt, a barrel-blocking device, a barrel-pushing device, a filling device and a second barrel-out conveyor belt which are sequentially arranged on the frame. The first barrel-out conveyor belt is arranged on the right side of the barrel-lowering device, the barrel-blocking device is arranged above the middle section of the first barrel-out conveyor belt, the barrel-pushing device is arranged on the right side of the rear half of the first barrel-out conveyor belt, the second barrel-out conveyor belt is arranged in parallel on the left side of the rear half of the first barrel-out conveyor belt, the filling device is arranged between the first barrel-out conveyor belt and the second barrel-out conveyor belt, the barrel-pushing device is used to push the barrel from the first barrel-out conveyor belt to the filling device, and then push the barrel from the filling device to the second barrel-out conveyor belt after filling.

[0007] Further optimized, the barrel loading device is arranged between the barrel feeding conveyor belt and the multi-station cleaning device, and the barrel loading device includes a flipping cylinder, a barrel flipping dustpan, a first tensioning cylinder and a barrel loading sprocket, the flipping cylinder and the barrel flipping dustpan are respectively hinged on the bracket, and the two are hinged to each other, the first tensioning cylinder is fixed on the barrel flipping dustpan, and the barrel loading sprocket is rotatably arranged on the bracket.

[0008] Further optimized, the multi-station cleaning device includes a conveying truss, a cleaning nozzle and a protective plate. The conveying truss and the cleaning nozzle are arranged on a frame. A plurality of rows of evenly distributed vacuum suction cups are provided at the bottom of the conveying truss. The vacuum suction cups suck the bottom of the barrel, and the barrel is inverted for cleaning.

[0009] Further optimized, the barrel lowering device is arranged between the multi-station cleaning device and the first barrel out conveyor belt, and the barrel lowering device includes a straightening cylinder, a barrel supporting dustpan, a second tensioning cylinder and a barrel lowering sprocket, the straightening cylinder and the barrel supporting dustpan are respectively hinged on the bracket, and the two are hinged to each other, the second tensioning cylinder is fixed on the barrel supporting dustpan, and the barrel lowering sprocket is rotatably arranged on the bracket.

[0010] Further optimized, the barrel pushing device includes several groups of barrel pushing cylinders, guide rods and barrel pushing plates, the barrel pushing cylinders are fixed on the right side of the first barrel out conveyor belt, the guide rods are fixed on the piston end of the barrel pushing cylinders, and the barrel pushing plates are fixed on the guide rods.

[0011] Further optimized, the filling device includes a base and a filling head, and the base is at the same height as the first barrel conveyor belt and the second barrel conveyor belt.

[0012] The beneficial effects of the utility model are:

[0013] The device adds a parallel second barrel conveyor belt, and the filling position is located between the first barrel conveyor belt and the second barrel conveyor belt. After the barrels are cleaned, they are placed on the first barrel conveyor belt, and then pushed to the filling position for filling. At the same time, the barrels are continuously placed, and the barrel placing time and the filling time are crossed. After the filling of the previous batch of barrels is completed, the next batch of barrels enters for filling, thereby improving the filling efficiency.

[0014] This filling line adopts multiple stations to wash the barrel upside down to avoid residue in the barrel and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of the top structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the barrel lowering process in the utility model.

[0018] Figure 4 It is a schematic diagram of the filling process of the push bucket in the utility model.

[0019] In the figure: 1. barrel inlet conveyor belt; 2. barrel loading device; 21. barrel turning cylinder; 22. barrel loading sprocket; 23. first tensioning cylinder; 24. barrel turning dustpan; 3. multi-station cleaning device; 31. protective plate; 4. barrel lowering device; 41. righting cylinder; 42. barrel lowering sprocket; 43. righting dustpan; 44. second tensioning cylinder; 5. first barrel outlet conveyor belt; 6. barrel blocking device; 7. barrel pushing device; 71. barrel pushing cylinder; 72. barrel pushing plate; 8. filling device; 81. filling head; 9. second barrel outlet conveyor belt; 10. cap sorter. DETAILED DESCRIPTION

[0020] In order to clearly illustrate the technical features of the present solution, the present invention is described in detail below through specific implementation methods and in combination with the accompanying drawings. In the description of the present invention, it should be noted that the terms "left", "right", "front", "back", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0021] like Figure 1-Figure 4 As shown, the utility model provides a multi-station bottled water efficient filling line, including a frame and a barrel inlet conveyor 1, a barrel loading device 2, a multi-station cleaning device 3, a barrel lowering device 4, a first barrel outlet conveyor 5, a barrel blocking device 6, a barrel pushing device 7, a filling device 8 and a second barrel outlet conveyor 9 which are sequentially arranged on the frame. The device automatically loads barrels, cleans the barrels first, then loads the barrels for filling, and finally loads the barrels through a cap sorter. 3-6 barrels can be loaded and unloaded and filled at the same time, and 4 barrels are shown in each batch in the figure.

[0022] The first barrel out conveyor belt 5 is arranged on the right side of the barrel lowering device 4, the barrel blocking device 6 is arranged above the middle section of the first barrel out conveyor belt 5, the barrel pushing device 7 is arranged on the right side of the rear half of the first barrel out conveyor belt 5, the second barrel out conveyor belt 9 is arranged in parallel on the left side of the rear half of the first barrel out conveyor belt 5, and the filling device 8 is arranged between the first barrel out conveyor belt 5 and the second barrel out conveyor belt 9.

[0023] Specifically, Figure 3 , 4 As shown, after the first group of barrels falls from the barrel lowering device 4 onto the first barrel outlet conveyor belt, the conveyor belt works to move the barrels to the second half of the conveyor belt, the barrel blocking device 6 is closed, and the barrel pushing device 7 pushes the barrels from the first barrel outlet conveyor belt 5 to the position of the filling device for filling. While filling, the next group of barrels is lowered. After the first group of barrels is filled, the barrels are pushed from the filling device to the second barrel outlet conveyor belt 9, the barrel pushing device is retracted, the barrel blocking device is opened, and the next group of barrels enters, and the above process is repeated.

[0024] As a preferred embodiment, the barrel loading device 2 is arranged between the barrel feeding conveyor belt 1 and the multi-station cleaning device 3. The barrel loading device 2 includes a flip cylinder 21, a barrel flip dustpan 24, a first tensioning cylinder 23 and a barrel loading sprocket 22. The flip cylinder 21 and the barrel flip dustpan 24 are respectively hinged on the bracket, and the two are hinged to each other. The operation of the flip cylinder 21 drives the barrel flip dustpan 24 to rotate, and the barrel flip dustpan can be raised from a downward tilt to a completely horizontal level. The first tensioning cylinder 23 is fixed on the barrel flip dustpan and is used to lock and pull the water bucket. The barrel loading sprocket 22 is rotatably arranged on the bracket, and a buckle is provided on the barrel loading sprocket 24. When the barrel flip dustpan 24 is horizontal, the first tensioning cylinder pulls the water bucket so that the bucket mouth is clamped into the buckle, and then the barrel loading sprocket 22 rotates to invert the water bucket for barrel loading.

[0025] As a preferred embodiment, the multi-station cleaning device 3 includes a conveying truss, a cleaning nozzle and a protective plate 31. The conveying truss and the cleaning nozzle are arranged on a frame. A plurality of rows of evenly distributed vacuum suction cups are provided at the bottom of the conveying truss. The vacuum suction cups push down tightly and suck the bottom of the bucket, and then the bucket is inverted for cleaning, which can avoid residue in the bucket to the greatest extent.

[0026] As a preferred embodiment, the lowering device 4 is arranged between the multi-station cleaning device 3 and the first barrel conveyor belt 5. The lowering device 4 includes a straightening cylinder 41, a barrel dustpan 43, a second tensioning cylinder 44 and a lowering sprocket 42. The straightening cylinder 1 and the barrel dustpan 43 are respectively hinged on the bracket, and the two are hinged to each other. The second tensioning cylinder 44 is fixed on the barrel dustpan for locking and slightly pulling the bucket. The lowering sprocket 42 is rotatably arranged on the bracket. The movement position of the bucket is as shown in FIG. Figure 3 , 4 As shown in A, B, and C.

[0027] As a preferred embodiment, the barrel pushing device 7 includes several groups of barrel pushing cylinders 71, guide rods and barrel pushing plates 72, the barrel pushing cylinders 71 are fixed on the right side of the first barrel out conveyor belt 5, the guide rods are fixed on the piston end of the barrel pushing cylinders, and the barrel pushing plates 72 are fixed on the guide rods, wherein the barrel pushing plates 72 are arc groove-shaped to prevent the bucket from being offset.

[0028] As a preferred embodiment, the filling device includes a base and a filling head 81. The base is at the same height as the first barrel conveyor belt and the second barrel conveyor belt to facilitate pushing and filling.

[0029] This device adds a parallel second barrel conveyor belt, and the filling position is located between the first barrel conveyor belt and the second barrel conveyor belt. After the barrel is cleaned, it is placed on the first barrel conveyor belt, and then pushed to the filling position for filling. At the same time, the barrel is continuously placed, and the barrel placement time and filling time are crossed. After the previous batch of barrels is filled, the next batch of barrels enters for filling, which improves the filling efficiency. In addition, the barrel body is inverted for cleaning to avoid residue in the barrel and improve product quality.

[0030] The parts not described in detail in the present utility model are all known technologies to those skilled in the art. Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present utility model and are not limiting. Although the present utility model is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present utility model, which should be included in the scope of the claims of the present utility model.

Claims

1. A multi-station high-efficiency barreled water filling line, comprising a frame and a barrel inlet conveyor belt (1), a barrel loading device (2), a multi-station cleaning device (3), a barrel unloading device (4), a first barrel outlet conveyor belt (5), a barrel blocking device (6), a barrel pushing device (7), a filling device (8) and a second barrel outlet conveyor belt (9) arranged in sequence on the frame, characterized in that: The first barrel discharging conveyor belt (5) is arranged on the right side of the barrel lowering device (4), the barrel blocking device (6) is arranged above the middle section of the first barrel discharging conveyor belt, the barrel pushing device (7) is arranged on the right side of the rear half of the first barrel discharging conveyor belt (5), the second barrel discharging conveyor belt (9) is arranged in parallel on the left side of the rear half of the first barrel discharging conveyor belt, the filling device (8) is arranged between the first barrel discharging conveyor belt (5) and the second barrel discharging conveyor belt (9), the barrel pushing device (7) is used to push the barrel from the first barrel discharging conveyor belt (5) to the filling device (8), and then push the barrel from the filling device to the second barrel discharging conveyor belt (9) after filling.

2. The multi-station bottled water high-efficiency filling line according to claim 1 is characterized by: The barrel loading device (2) is arranged between the barrel feeding conveyor belt and the multi-station cleaning device, and the barrel loading device includes a turning cylinder (21), a barrel turning dustpan (24), a first tensioning cylinder (23) and a barrel loading sprocket (22). The turning cylinder (21) and the barrel turning dustpan (24) are respectively hinged on the bracket, and the two are hinged to each other. The first tensioning cylinder (23) is fixed on the barrel turning dustpan, and the barrel loading sprocket (22) is rotatably arranged on the bracket.

3. The multi-station bottled water efficient filling line according to claim 1 is characterized by: The multi-station cleaning device (3) comprises a conveying truss, a cleaning nozzle and a protective plate (31), wherein the conveying truss and the cleaning nozzle are arranged on a frame, and a plurality of rows of evenly distributed vacuum suction cups are arranged at the bottom of the conveying truss, wherein the vacuum suction cups suck the bottom of the barrel, and the barrel is inverted for cleaning.

4. The multi-station bottled water efficient filling line according to claim 1 is characterized by: The barrel lowering device (4) is arranged between the multi-station cleaning device and the first barrel discharging conveyor belt, and the barrel lowering device includes a straightening cylinder (41), a barrel supporting dustpan (43), a second tensioning cylinder (44) and a barrel lowering sprocket (42). The straightening cylinder and the barrel supporting dustpan are respectively hinged on the bracket, and the two are hinged to each other. The second tensioning cylinder is fixed on the barrel supporting dustpan, and the barrel lowering sprocket (42) is rotatably arranged on the bracket.

5. The multi-station bottled water efficient filling line according to claim 1 is characterized by: The barrel pushing device (7) comprises a plurality of barrel pushing cylinders (71), guide rods and barrel pushing plates (72), wherein the barrel pushing cylinders are fixed to the right side of the first barrel discharging conveyor belt (5), the guide rods are fixed to the piston end of the barrel pushing cylinders, and the barrel pushing plates (72) are fixed to the guide rods.

6. The multi-station bottled water efficient filling line according to claim 1 is characterized by: The filling device (8) comprises a base and a filling head (81), and the base is at the same height as the first barrel discharging conveyor belt (5) and the second barrel discharging conveyor belt (9).

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