Metallurgy reactor and metallurgical reaction system

By introducing a stirring assembly and heating pipes into the metallurgical reactor and combining the design of the cooling assembly, the problem of inefficiency of traditional metallurgical reactors is solved, and more efficient metal material refining is achieved.

CN222593967UActive Publication Date: 2025-03-11湖北华武重工集团有限公司
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Patent Information

Application Number
CN202420964618.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-03-11
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the process of refining metal materials, traditional metallurgical reactors have problems such as low energy utilization rate and low reaction efficiency, which leads to an increase in production costs.

Method used

A metallurgical reactor is designed, including a reaction chamber, a stirring assembly and a heating tube. The stirring assembly consists of a stirring rod and a stirring drive member. The heating tube is spirally arranged in the reaction chamber. The cooling assembly cools the stirring rod by circulating coolant.

Benefits of technology

The heating and stirring drive of the metal ore by heating pipes drives the stirring rod to rotate, achieving uniform heating and stirring of the metal ore, improving the reaction efficiency and metal material refining efficiency.

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Abstract

The utility model belongs to the technical field of iron and steel smelting, and discloses a metallurgical reactor and a metallurgical reaction system.The metallurgical reactor comprises a reaction chamber, a stirring assembly and a heating pipe, the stirring assembly comprises a stirring rod and a stirring driving piece, the stirring rod is arranged in the reaction chamber and is concentric with the reaction chamber, and the stirring driving piece is arranged in the reaction chamber; the stirring driving part is connected with the stirring rod to drive the stirring rod to rotate in the reaction chamber, and the heating pipe is spirally arranged in the height direction of the reaction chamber. According to the technical scheme, the metal ore in the reaction chamber can be heated and stirred, so that the reaction efficiency of the metal ore is improved, and the reaction time is shortened. The refining efficiency of the metal material is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal metallurgy, in particular to a metallurgical reactor and a metallurgical reaction system. Background Art

[0002] In the production of non-ferrous metals, metallurgical reactors are usually used to perform chemical reactions such as plate formation, reduction, chlorination, leaching, and decomposition on metal ores, so as to extract pure metal materials from metal ores. With the development of industry and the improvement of environmental protection requirements, traditional metallurgical equipment faces huge challenges in terms of energy consumption and efficiency. Existing metallurgical reactors have problems such as low energy utilization and low reaction efficiency during operation, which leads to an increase in the production cost of metallurgical reactors when refining metal materials. In view of this, the utility model is proposed. Utility Model Content

[0003] In order to solve the problem of low refining efficiency of metal materials in traditional metallurgical reactors, the utility model provides a metallurgical reactor and a metallurgical reaction system.

[0004] In order to solve the above technical problems, the utility model provides a metallurgical reactor, which comprises a reaction chamber, a stirring assembly and a heating tube, wherein the stirring assembly comprises a stirring rod and a stirring driving member, the stirring rod is arranged in the reaction chamber and is concentric with the reaction chamber, the stirring driving member is connected to the stirring rod to drive the stirring rod to rotate in the reaction chamber, and the heating tube is spirally arranged in the height direction of the reaction chamber.

[0005] In an embodiment of the utility model, the metallurgical reactor also includes a cooling assembly, which includes a water inlet pipe, a water outlet pipe, a cold water trough, a pumping drive, a first connecting sleeve and a second connecting sleeve. The upper end of the stirring rod is provided with a first groove, and the lower end is provided with a second groove. The stirring rod is provided with a guide hole connected to the second groove along a vertical direction of the first groove. The first connecting sleeve is rotatably connected to the first groove, and the second groove is rotatably connected to the second groove. One end of the water inlet pipe is connected to the pumping drive, and the other end is connected to the first connecting sleeve. One end of the water outlet pipe is connected to the second connecting sleeve, and the other end extends into the cold water trough. The pumping drive is installed in the cold water trough to extract cooling liquid into the water inlet pipe.

[0006] In an embodiment of the utility model, a refrigeration fin is arranged in the cold water tank, and the refrigeration fin is electrically connected to an external compressor to cool the coolant in the cold water tank.

[0007] In an embodiment of the present utility model, the guide holes are arranged in an array along the circumferential direction of the stirring rod.

[0008] In an embodiment of the utility model, an exhaust assembly is provided on the top of the reaction chamber, and the exhaust assembly includes an exhaust pipe and a connecting plate. A flange plate for connecting the connecting plate is provided on the top of the reaction chamber, and the exhaust pipe is connected to the reaction chamber from the outside of the reaction chamber.

[0009] In an embodiment of the utility model, a feed hopper is provided on the connection plate, and the feed hopper is connected to the reaction chamber; a discharge port is provided at the bottom of the reaction chamber, and the discharge port is inclined relative to the reaction chamber from one side of the reaction chamber.

[0010] In an embodiment of the utility model, the feed hopper is in an open shape that is wide at the top and narrow at the bottom.

[0011] In an embodiment of the present invention, the stirring driving member is installed on the connecting plate and connected to the stirring rod; or the stirring driving member is installed on the bottom of the reaction chamber and connected to the stirring rod.

[0012] In an embodiment of the utility model, the water pumping drive comprises any one of a centrifugal pump, a gear pump, and a screw pump, and the stirring drive comprises any one of an asynchronous motor, a servo motor, and a synchronous motor.

[0013] In order to solve the technical problems in the prior art, the utility model also provides a metallurgical reaction system, characterized in that the metallurgical reaction system includes an industrial computer and the above-mentioned metallurgical reactor, the industrial computer is arranged on one side of the reaction chamber and is electrically connected to the heating tube and the stirring drive member.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The metal ore in the reaction chamber is heated by the heating tube, so that the metal ore forms a physical and chemical reaction in the reaction chamber. At the same time, the metal ore is stirred under the driving of the stirring rod by the stirring driving member, so that the metal ore is heated more evenly, and finally pure metal material is extracted from the metal ore, thereby improving the reaction efficiency of the metal ore and the refining efficiency of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the embodiments of the present utility model and constitute a part of the specification. Together with the following specific implementation methods, they are used to explain the embodiments of the present utility model, but do not constitute a limitation on the embodiments of the present utility model. In the accompanying drawings:

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of a metallurgical reactor provided by an embodiment of the utility model;

[0018] Figure 2It is a schematic diagram of a partial explosion structure of a metallurgical reactor provided by an embodiment of the utility model;

[0019] Figure 3 It is a schematic diagram of the explosion structure of a stirring assembly in a metallurgical reactor provided by an embodiment of the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the explosion structure of a stirring component and a cooling component in a metallurgical reactor provided in one embodiment.

[0021] Description of Reference Numerals

[0022] 1. Metallurgical reactor; 2. Industrial computer; 11. Reaction chamber; 12. Stirring assembly; 13. Heating tube; 14. Cooling assembly;

[0023] 111. flange; 112. discharge port;

[0024] 121, stirring rod; 122, stirring driving member; 123, first connecting sleeve; 124, second connecting sleeve;

[0025] 1211, first groove; 1212, second groove; 1213, guide hole;

[0026] 141, water inlet pipe; 142, water outlet pipe; 143, cold water tank; 144, water pumping drive; 145, refrigeration plate;

[0027] 161. Connecting plate; 162. Feed hopper. DETAILED DESCRIPTION

[0028] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0029] See also Figure 1-Figure 4 , Figure 1 It is a schematic diagram of the three-dimensional structure of a metallurgical reactor provided by an embodiment of the utility model; Figure 2 It is a schematic diagram of a partial explosion structure of a metallurgical reactor provided by an embodiment of the utility model; Figure 3 It is a schematic diagram of the explosion structure of a stirring assembly in a metallurgical reactor provided by an embodiment of the utility model; Figure 4The invention is a schematic diagram of the exploded structure of the stirring assembly and the cooling assembly in the metallurgical reactor provided by an embodiment of the utility model. The metallurgical reactor 1 comprises a reaction chamber 11, a stirring assembly 12 and a heating tube 13, the stirring assembly 12 comprises a stirring rod 121 and a stirring driving member 122, the stirring rod 121 is arranged in the reaction chamber 11 and is concentric with the reaction chamber 11, the stirring driving member 122 is connected to the stirring rod 121 to drive the stirring rod 121 to rotate in the reaction chamber 11, and the heating tube 13 is spirally arranged in the height direction of the reaction chamber 11.

[0030] By arranging the stirring rod 121 in the reaction chamber 11 and connecting the stirring driving member 122 to the stirring rod 121, the stirring rod 121 can be driven by the stirring driving member 122 to rotate in the reaction chamber 11. By spirally arranging the heating tube 13 in the height direction of the reaction chamber 11, the metal ore in the reaction chamber 11 can be heated by the electric heating of the heating tube 13. By adding a reactant in the reaction chamber 11, a physical and chemical reaction of the metal ore can be achieved under the action of the heating tube 13 and the reactant, thereby extracting pure metal material from the metal ore.

[0031] Since the stirring rod 121 is driven to rotate by the stirring driving member 122 during the refining of the metal ore, the metal ore can be stirred under the stirring action of the stirring rod 121, thereby making the metal ore heated more evenly and making the contact between the reactant and the metal ore more even, thereby improving the reaction efficiency of the metal ore and improving the refining efficiency of the metal material.

[0032] See also Figure 3-Figure 4 In the embodiment of the utility model, the metallurgical reactor 1 further comprises a cooling assembly 14, the cooling assembly 14 comprises a water inlet pipe 141, a water outlet pipe 142, a cold water tank 143, a water pumping drive 144, a first connecting sleeve 123 and a second connecting sleeve 124, the upper end of the stirring rod 121 is provided with a first groove 1211, the lower end is provided with a second groove 1212, the stirring rod 121 is provided with a groove in the vertical direction of the first groove 1211 and connected with the second groove 1212 The guide hole 1213, the first connecting sleeve 123 is rotatably connected to the first groove 1211, the second groove 1212 is rotatably connected to the second groove 1212, one end of the water inlet pipe 141 is connected to the water pumping drive 144, and the other end is connected to the first connecting sleeve 123, one end of the water outlet pipe 142 is connected to the second connecting sleeve 124, and the other end extends into the cold water tank 143, and the water pumping drive 144 is installed in the cold water tank 143 to extract coolant to the water inlet pipe 141.

[0033] A first groove 1211 for rotationally connecting the first connecting sleeve 123 is provided at the upper end of the stirring rod 121, a second groove 1212 for rotationally connecting the second connecting sleeve 124 is provided at the lower end of the stirring rod 121, and a guide hole 1213 connecting the first groove 1211 and the second groove 1212 is provided on the stirring rod 121, so that the pumping drive 144 in the cold water tank 143 can extract the coolant, and the coolant passes through the water inlet pipe 141, the first groove 1211, the guide hole 1213, the second groove 1212 and the water outlet pipe 142 in sequence, and is discharged into the cold water tank 143 from the water outlet pipe 142, thereby forming a circulating cooling and temperature reduction effect on the stirring rod 121, thereby preventing the stirring rod 121 from affecting the service life of the stirring rod 121 due to excessive temperature when stirring the metal ore.

[0034] In the embodiment of the present utility model, a cooling fin 145 is disposed in the cold water tank 143 , and the cooling fin 145 is electrically connected to an external compressor to cool the coolant in the cold water tank 143 .

[0035] By setting the refrigeration plate 145 in the cold water tank 143 and electrically connecting the refrigeration plate 145 to an external compressor, the compressor compresses the air to obtain cold air and transfers it to the refrigeration plate 145, thereby achieving the effect of cooling the coolant in the cold water tank 143, so that the water pumping drive 144 can draw the cooled coolant into the stirring rod 121, thereby achieving the circulation cooling and cooling effect on the stirring rod 121.

[0036] In an embodiment of the utility model, the guide holes 1213 are arranged in an array along the circumferential direction of the stirring rod 121. By opening the guide holes 1213 in an array along the circumferential direction of the stirring rod 121, the coolant can enter the interior of the stirring rod 121 through each guide hole 1213 to achieve a water-cooling effect on the stirring rod 121. Since the guide holes 1213 are arranged in an array along the circumferential direction of the stirring rod 121, the coolant entering the stirring rod 121 can evenly cool the interior of the stirring rod 121, thereby increasing the service life of the stirring rod 121.

[0037] In one embodiment of the utility model, the water inlet pipe 141 is rotatably connected to the first groove 1211 of the stirring rod 121 through the first connecting sleeve, and the water outlet pipe 142 is rotatably connected to the second groove 1212 of the stirring rod 121 through the second connecting sleeve. When the stirring driving member 122 drives the stirring rod 121 to rotate, the first connecting sleeve and the second connecting sleeve are respectively stationary relative to the stirring rod 121 under the sleeve connection of the first groove 1211 and the second groove 1212, and the water pumping driving member 144 draws the coolant in the cooling tank into the guide hole 1213 through the water inlet pipe 141. Since the stirring rod 121 is in a rotating state, the coolant passing through the water inlet pipe 141 can evenly enter the various guide holes 1213 in the circumferential direction of the stirring rod 121, thereby achieving uniform cooling of the stirring rod 121. After the coolant enters the guide hole 1213, it falls into the second connecting sleeve under the action of gravity, and flows back to the cooling tank through the outlet pipe 142. The heat generated by the stirring rod 121 when stirring the metal ore is brought to the cooling tank by the coolant, thereby realizing cyclic cooling of the stirring rod 121 and preventing the temperature of the stirring rod 121 from being too high and affecting the stirring effect and service life.

[0038] It can be understood that the second connecting sleeve is provided with a reflux hole connected to the guide hole 1213, so that the coolant in the guide hole 1213 flows into the second connecting sleeve through the reflux hole, and flows back to the cooling groove from the outlet pipe 142 connected to the second connecting sleeve. In the above embodiment, a sealing rubber pad is provided at the sleeve joint of the first connecting sleeve and the first groove 1211 to prevent the coolant from leaking out. Similarly, a sealing rubber pad is provided at the sleeve joint of the second connecting sleeve and the second groove 1212 to prevent the coolant from leaking out.

[0039] In an embodiment of the utility model, an exhaust assembly is arranged on the top of the reaction chamber 11, and the exhaust assembly includes an exhaust pipe (not shown) and a connecting plate 161. A flange 111 for connecting the connecting plate 161 is arranged on the top of the reaction chamber 11, and the exhaust pipe is connected to the reaction chamber 11 from the outside of the reaction chamber 11.

[0040] By arranging a flange 111 on the top of the reaction chamber 11, the connecting plate 161 is covered on the top of the reaction chamber 11 through the flange 111, so that the reaction chamber 11 can fully react with the metal ore and improve the refining purity and refining efficiency of the metal material. By arranging an exhaust pipe connected to the reaction chamber 11 on the connecting plate 161, the exhaust gas generated when the reaction chamber 11 smelts the metal ore can be discharged from the exhaust pipe, thereby improving the smelting purity of the metal material.

[0041] See also Figure 2 In an embodiment of the utility model, a feed hopper 162 is provided on the connecting plate 161, and the feed hopper 162 is connected to the reaction chamber 11; a discharge port 112 is provided at the bottom of the reaction chamber 11, and the discharge port 112 is inclined relative to the reaction chamber 11 from one side of the reaction chamber 11.

[0042] By setting a feed port on the connecting plate 161, it is convenient for operators to add metal ore into the reaction chamber 11 through the feed port, and the metal ore is subjected to chemical reactions such as plate formation, reduction, chlorination, leaching, and decomposition under the reaction of the reaction chamber 11, so as to extract the metal material from the metal ore. By setting a discharge port 112 at the bottom of the reaction chamber 11, after the reaction of the metal ore in the reaction chamber 11 is completed, the metal material extracted in the reaction chamber 11 can be discharged from the discharge port 112 by opening the discharge port 112.

[0043] In an embodiment of the utility model, the feed hopper 162 is in an open shape that is wide at the top and narrow at the bottom, so that when the operator adds metal ore into the reaction chamber 11, the feed hopper 162 guides the metal ore to ensure that the added metal ore can accurately enter the interior of the reaction chamber 11, thereby preventing the metal ore from spilling outside the reaction chamber 11 and affecting the normal operation of the operator.

[0044] In an embodiment of the utility model, the stirring driving member 122 is installed on the connecting plate 161 and connected to the stirring rod 121, so that the stirring driving member 122 at the top drives the stirring rod 121 to rotate in the reaction chamber 11, thereby achieving the stirring effect on the metal ore, so as to improve the reaction efficiency of the metal ore and improve the refining efficiency of the metal material.

[0045] In other embodiments of the present invention, the stirring drive member 122 is installed at the bottom of the reaction chamber 11 and connected to the stirring rod 121, so that the stirring drive member 122 at the bottom drives the stirring rod 121 to rotate in the reaction chamber 11, thereby achieving a stirring effect on the metal ore, thereby improving the reaction efficiency of the metal ore and improving the refining efficiency of the metal material.

[0046] In an embodiment of the utility model, the pumping drive 144 includes any one of a centrifugal pump, a gear pump, and a screw pump, so that the coolant in the cooling tank is pumped into the stirring rod 121 under the action of the pumping drive 144, thereby realizing the cooling effect on the stirring rod 121. The stirring drive 122 includes any one of an asynchronous motor, a servo motor, and a synchronous motor, so that the stirring rotation is driven by the stirring drive 122, so that the stirring rod 121 stirs the metal ore in the reaction chamber 11, thereby improving the refining efficiency of the metal material in the reaction chamber 11.

[0047] See also Figure 1 In order to solve the technical problems in the prior art, the utility model also provides a metallurgical reaction system, which includes an industrial computer 2 and the above-mentioned metallurgical reactor 1. The industrial computer 2 is arranged on one side of the reaction chamber 11 and is electrically connected to the heating tube 13 and the stirring drive 122.

[0048] By arranging the industrial computer 2 at the site of the reaction chamber 11 and electrically connecting the heating tube 13 and the stirring drive 122 to the industrial computer 2, the heating time and heating temperature of the heating tube 13 can be controlled under the control of the industrial computer 2, and the stirring time and stirring speed of the stirring drive 122 can be controlled. Under the electric heating action of the heating tube 13, the metal ore in the reaction chamber 11 is heated, so that the metal ore forms a physical and chemical reaction in the reaction chamber 11, and finally pure metal materials are extracted from the metal ore. At the same time, the metal ore is stirred under the driving of the stirring drive 122 on the stirring rod 121, so that the metal ore is heated more evenly, the reaction efficiency of the metal ore is improved, and the refining efficiency of the metal material is improved.

[0049] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0050] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, including the combination of various specific technical features in any appropriate manner. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations. However, these simple modifications and combinations should also be regarded as the contents disclosed by the present invention and belong to the protection scope of the present invention.

[0051] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A metallurgical reactor, characterized in that: The metallurgical reactor includes a reaction chamber, a stirring assembly and a heating tube. The stirring assembly includes a stirring rod and a stirring drive. The stirring rod is arranged in the reaction chamber and is concentric with the reaction chamber. The stirring drive is connected to the stirring rod to drive the stirring rod to rotate in the reaction chamber. The heating tube is spirally arranged in the height direction of the reaction chamber.

2. The metallurgical reactor according to claim 1, characterized in that The metallurgical reactor also includes a cooling component, which includes a water inlet pipe, a water outlet pipe, a cold water trough, a pumping drive, a first connecting sleeve and a second connecting sleeve. The upper end of the stirring rod is provided with a first groove, and the lower end is provided with a second groove. The stirring rod is provided with a guide hole connected to the second groove along a vertical direction of the first groove. The first connecting sleeve is rotatably connected to the first groove, and the second groove is rotatably connected to the second groove. One end of the water inlet pipe is connected to the pumping drive, and the other end is connected to the first connecting sleeve. One end of the water outlet pipe is connected to the second connecting sleeve, and the other end extends into the cold water trough. The pumping drive is installed in the cold water trough to extract cooling liquid into the water inlet pipe.

3. The metallurgical reactor according to claim 2, characterized in that A refrigeration fin is arranged in the cold water tank, and the refrigeration fin is electrically connected to an external compressor to cool the coolant in the cold water tank.

4. The metallurgical reactor according to claim 2, characterized in that The guide holes are arranged in an array along the circumferential direction of the stirring rod.

5. The metallurgical reactor according to claim 1, characterized in that An exhaust assembly is arranged on the top of the reaction chamber, and the exhaust assembly includes an exhaust pipe and a connecting plate. A flange plate for connecting the connecting plate is arranged on the top of the reaction chamber, and the exhaust pipe is connected to the connecting reaction chamber from the outside of the reaction chamber.

6. The metallurgical reactor according to claim 5, characterized in that The connection plate is provided with a feed hopper, which is communicated with the reaction chamber; the bottom of the reaction chamber is provided with a discharge port, which is inclined relative to the reaction chamber from one side of the reaction chamber.

7. The metallurgical reactor according to claim 6, characterized in that The feeding hopper is in an open shape that is wide at the top and narrow at the bottom.

8. The metallurgical reactor according to claim 5, characterized in that The stirring drive member is mounted on the connecting plate and connected to the stirring rod; or The stirring driving member is installed at the bottom of the reaction chamber and connected with the stirring rod.

9. The metallurgical reactor according to claim 2, characterized in that The pumping drive element includes any one of a centrifugal pump, a gear pump, and a screw pump, and the stirring drive element includes any one of an asynchronous motor, a servo motor, and a synchronous motor.

10. A metallurgical reaction system, characterized in that: The metallurgical reaction system comprises an industrial computer and a metallurgical reactor as claimed in any one of claims 1 to 9, wherein the industrial computer is arranged at one side of the reaction chamber and is electrically connected to the heating tube and the stirring drive.