Blanket raising machine

Abstract

The utility model discloses a blanket raising machine which comprises an outer rack, a guide roller and raising rollers are further arranged in the middle in the outer rack, two groups of raising rollers are symmetrically arranged relative to a conveyed blanket, roller cleaning mechanisms are arranged on the outer sides of the raising rollers, and dust suction pipes are arranged on the two sides of the blanket and one sides of two blanket winding rollers. The guide rollers and the fuzzing rollers are further arranged in the middle of the interior of the outer rack, and the two sets of fuzzing rollers are symmetrically arranged relative to a conveyed blanket, so that the two sides of the blanket can be subjected to fuzzing processing at the same time, and the fuzzing processing efficiency is high; and a first dust collection pipe, a second dust collection pipe, a third dust collection pipe and a fourth dust collection pipe are arranged on the two sides of the blanket and one sides of the two blanket winding rollers correspondingly, so that dust collection treatment can be conducted on the two sides of the blanket and the outer sides of the blanket winding rollers, rising and falling blanket fluff is prevented from flying around, and improvement of the fluffing safety of the blanket is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of blanket raising, in particular to a blanket raising machine. Background Art

[0002] Blankets are a commonly used bedding product and a wool fabric with a warming function. The raw materials are mostly animal fibers, acrylic fibers, viscose fibers and other chemical fibers. They can also be used as bedspreads, tapestries and other decorations. At present, during the production process of blankets, it is usually necessary to use a raising machine to evenly pull a layer of fluff or long hair on the surface of the fabric, making the fabric loose, thick and soft, with enhanced warmth and wear resistance, hidden weave patterns, and soft and beautiful patterns. During the processing of blankets, a blanket raising machine is needed to raise the blankets.

[0003] In the prior art, there is a blanket raising machine with application number 202022823605.4, which includes a frame, and the frame is provided with a driving device and a driving cylinder. When the raising needle is replaced, the limit block where the raising needle is located is separated from the mounting groove, the corresponding bolt is separated from the limit block, and then the bolt is threadedly connected to the replaced limit block, thereby achieving the effect of replacing the raising needle. There is no need to disassemble the entire raising roller for replacement, and it is more convenient to replace the raising needles on the raising roller. However, it is not convenient to clean the outside of the raising roller, and a large amount of fluff is adhered to the raising needles on the outside of the raising roller, which is easy to affect the effect of continuous raising, resulting in poor raising efficiency. Utility Model Content

[0004] The utility model aims to provide a blanket raising machine to solve the problem in the prior art that it is inconvenient to clean the outside of the raising roller, a large amount of fluff is adhered to the raising needles outside the raising roller, which easily affects the effect of continuous raising and leads to poor raising efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blanket raising machine, comprising an outer frame, a blanket winding roller and a blanket unwinding roller are respectively provided on both sides of the upper end of the outer frame, a guide roller and a raising roller are also provided in the middle of the outer frame, a plurality of raising needles are provided on the outer side of the raising roller, and two groups of raising rollers are symmetrically provided with respect to the conveyed blanket, a roller cleaning mechanism is provided on the outer side of the raising roller, a first dust suction pipe, a second dust suction pipe, a third dust suction pipe and a fourth dust suction pipe are respectively provided on both sides of the blanket and one side of the two blanket winding rollers, a dust suction box is provided at one end of the first dust suction pipe, the second dust suction pipe, the third dust suction pipe and the fourth dust suction pipe through a dust suction branch pipe and an air suction main pipe, and a dust suction fan is provided at one end of the dust suction box through a negative pressure pipe.

[0006] Furthermore, one end of the blanket winding roller and the blanket unwinding roller are both connected to a motor through a belt flywheel assembly, and the motor is fixedly mounted on one side of the outer frame.

[0007] Furthermore, the guiding rollers are arranged as paired rollers, and two sets of guiding rollers are horizontally arranged in parallel.

[0008] Furthermore, the roller cleaning mechanism includes a hydraulic cylinder arranged on one side of the outer frame, and one end of the hydraulic cylinder is provided with cleaning brush bristles through a cleaning plate.

[0009] Furthermore, the outer frame is arranged as a U-shaped frame, and a PLC control cabinet is arranged inside the outer frame.

[0010] Furthermore, both the first dust suction pipe and the fourth dust suction pipe are arranged in parallel with the raising roller, and a plurality of dust suction ports are arranged on one side of the first dust suction pipe and the fourth dust suction pipe.

[0011] Furthermore, a filter screen is also arranged between the negative pressure pipe and the dust suction box. One end of the dust suction box is provided with a waste discharge port, and a sealing cover plate is hinged in the waste discharge port.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. In the present utility model, guiding rollers and raising rollers are also arranged in the middle of the outer frame. One end of each raising roller is传动连接有电动机,且起毛辊关于输送的毛毯对称设有两组,使得能够对毛毯两侧同时进行起毛加工处理,起毛加工效率较高。

[0014] 2. Moreover, in the present utility model, a first dust suction pipe, a second dust suction pipe, a third dust suction pipe, and a fourth dust suction pipe are respectively arranged on both sides of the blanket and on one side of two blanket winding rollers. One end of the multiple dust suction pipes is provided with a dust suction box and a dust suction fan through dust suction branch pipes and a suction main pipe, so that dust suction treatment can be carried out on both sides of the blanket and the outer sides of the blanket winding rollers, preventing the raised blanket fluff from flying around, and being beneficial to improving the safety of blanket raising.

[0015] 3. In the present utility model, a roller cleaning mechanism is arranged outside the raising roller. The roller cleaning mechanism includes a hydraulic cylinder arranged on one side of the outer frame. One end of the hydraulic cylinder is provided with cleaning brush bristles through a cleaning plate, so that by driving the cleaning plate to move towards the raising roller side through the hydraulic cylinder, the cleaning brush bristles can clean the raising needles on the outer side of the rotating raising roller, preventing a large amount of fluff from adhering to the raising needles on the outer side of the raising roller and affecting the continuous raising use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0017] Figure 1 is the front view of the overall structure of the present utility model; It should be noted that there is an unclear expression in the original text of item 19: "起毛辊一端均通过皮带飞轮组传动连接有电动机,且起毛辊关于输送的毛毯对称设有两组,使得能够对毛毯两侧同时进行起毛加工处理,起毛加工效率较高。" The part "传动连接有电动机" is not clearly expressed in Chinese and may cause some confusion in translation. The above translation tries to make sense based on the overall context, but this part may need to be further clarified in the original text for a more accurate translation.

[0018] Figure 2 This is a schematic diagram of the cleaning plate structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the dust suction pipe of the utility model;

[0020] Figure 4 It is a main cross-sectional view of the internal structure of the dust collection box of the utility model.

[0021] In the figure: 1. External frame; 2. Blanket winding roller; 3. Guide roller; 4. Raising roller; 5. Raising needle; 6. Cleaning plate; 7. Cleaning brush; 8. Hydraulic cylinder; 9. Air suction main pipe; 10. Dust suction branch pipe; 11. First dust suction pipe; 12. Second dust suction pipe; 13. Third dust suction pipe; 14. Fourth dust suction pipe; 15. Negative pressure pipe; 16. Dust suction box; 17. Dust suction fan; 18. PLC control cabinet; 19. Dust suction port; 20. Filter screen; 21. Exhaust port; 22. Sealing cover plate; 23. Blanket unwinding roller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , Figure 2 , Figure 3 , Figure 4, in the embodiment of the present utility model, a blanket raising machine includes an outer frame 1. On both sides of the upper end of the outer frame 1, a blanket winding roller 2 and a blanket unwinding roller 23 are respectively provided. In the middle of the outer frame 1, a guiding roller 3 and a raising roller 4 are also provided. A plurality of raising needles 5 are provided on the outer side of the raising roller 4, and two groups of raising rollers 4 are symmetrically arranged with respect to the conveyed blanket. One end of each raising roller 4 is drivingly connected to a motor through a belt and flywheel group, so that the raising process can be carried out on both sides of the blanket simultaneously, and the raising processing efficiency is relatively high. A roller cleaning mechanism is provided on the outer side of the raising roller 4, which can clean the raising needles on the outer side of the rotating raising roller to prevent a large amount of fluff from adhering to the raising needles on the outer side of the raising roller and affecting the effect of continuous raising. First suction pipes 11, second suction pipes 12, third suction pipes 13 and fourth suction pipes 14 are respectively provided on both sides of the blanket and on one side of the two blanket winding rollers 2. One end of the first suction pipe 11, the second suction pipe 12, the third suction pipe 13 and the fourth suction pipe 14 is provided with a dust suction box 16 through a dust suction branch pipe 10 and a suction main pipe 9. One end of the dust suction box 16 is provided with a dust suction fan 17 through a negative pressure pipe 15, so that the dust can be sucked from both sides of the blanket and the outer side of the blanket winding roller, preventing the fluff of the rising and falling blanket from flying around, which is beneficial to improving the safety of blanket raising and also beneficial to improving the cleaning efficiency of both sides of the blanket and the outer side of the blanket winding roller.

[0024] Preferably, one end of both the blanket winding roller 2 and the blanket unwinding roller 23 is drivingly connected to a motor through a belt and flywheel group, and the motor is fixedly installed on one side of the outer frame 1 for blanket raising and cleaning, so that the motor is used to drive the rotation and adjustment of the blanket winding roller 2 or the blanket unwinding roller 23 for the winding and unwinding of the blanket.

[0025] Preferably, the guiding roller 3 is provided as a pair of rollers, and two groups of guiding rollers 3 are arranged horizontally and parallelly, which is convenient for horizontally driving and guiding the blanket in the middle of the outer frame 1.

[0026] Preferably, the roller cleaning mechanism includes a hydraulic cylinder 8 provided on one side of the outer frame 1. One end of the hydraulic cylinder 8 is provided with a cleaning brush 7 through a cleaning plate 6, so that the hydraulic cylinder 8 is used to drive the cleaning plate 6 to move towards the raising roller 4, and the cleaning brush 7 can clean the raising needles 5 on the outer side of the rotating raising roller 4 to prevent a large amount of fluff from adhering to the raising needles 5 on the outer side of the raising roller 4 and affecting the efficiency of continuous raising.

[0027] Preferably, the outer frame 1 is provided as a U-shaped frame, and a PLC control cabinet 18 is provided inside the outer frame 1, and the control ends of each device are electrically connected to the PLC control cabinet 18, which is convenient for overall control.

[0028] Preferably, the first dust suction pipe 11 and the fourth dust suction pipe 14 are arranged parallel to the raising roller 4, and a plurality of dust suction ports 19 are provided on one side of the first dust suction pipe 11 and the fourth dust suction pipe 14, so that the raising roller 4 and both sides of the blanket can be evenly dusted, and the cleaning effect is better.

[0029] Preferably, a filter screen 20 is provided between the negative pressure pipe 15 and the dust box 16 to facilitate filtering and storing debris such as fluff in the dust box 16. A debris discharge port 21 is provided at one end of the dust box 16, and a sealing cover plate 22 is hinged in the debris discharge port 21, so that the fluff and other debris collected in the dust box 16 can be discharged from the dust box 16 through the debris discharge port 21, and cleaning is convenient and quick.

[0030] The working principle and use process of the utility model are as follows: a guide roller 3 and a raising roller 4 are also arranged in the middle part of the outer frame 1, one end of the raising roller 4 is connected to a motor through a belt flywheel group, and two groups of raising rollers 4 are symmetrically arranged about the conveyed blanket, so that both sides of the blanket can be raised at the same time, and the raising efficiency is high; a roller cleaning mechanism is arranged on the outer side of the raising roller 4, so that the raising needles on the outer side of the raising roller that rotates and passes can be cleaned, so as to prevent a large amount of fluff from adhering to the raising needles on the outer side of the raising roller and affecting the effect of continuous raising.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A felt raising machine, comprising an outer frame (1), characterized in that: A blanket winding roller (2) and a blanket unwinding roller (23) are respectively provided on both sides of the upper end of the outer frame (1); a guide roller (3) and a raising roller (4) are also provided in the middle of the inner part of the outer frame (1); a plurality of raising needles (5) are provided on the outer side of the raising roller (4); and two groups of raising rollers (4) are symmetrically provided with respect to the conveyed blanket; a roller cleaning mechanism is provided on the outer side of the raising roller (4); a first dust suction pipe (11), a second dust suction pipe (12), a third dust suction pipe (13) and a fourth dust suction pipe (14) are respectively provided on both sides of the blanket and one side of the two blanket winding rollers (2); a dust suction box (16) is provided at one end of the first dust suction pipe (11), the second dust suction pipe (12), the third dust suction pipe (13) and the fourth dust suction pipe (14) through a dust suction branch pipe (10) and an air suction main pipe (9); and a dust suction fan (17) is provided at one end of the dust suction box (16) through a negative pressure pipe (15).

2. A blanket raising machine according to claim 1, characterized in that: One end of the blanket winding roller (2) and the blanket unwinding roller (23) are both connected to an electric motor via a belt flywheel assembly, and the electric motor is fixedly mounted on one side of the outer frame (1).

3. A blanket raising machine according to claim 1, characterized in that: The guide rollers (3) are arranged as a pair of rollers, and two groups of guide rollers (3) are arranged horizontally and in parallel.

4. A blanket raising machine according to claim 1, characterized in that: The roller cleaning mechanism comprises a hydraulic cylinder (8) arranged on one side of the outer frame (1); one end of the hydraulic cylinder (8) is provided with cleaning bristles (7) via a cleaning plate (6).

5. A blanket raising machine according to claim 1, characterized in that: The outer frame (1) is configured as a shaped frame, and a PLC control cabinet (18) is provided inside the outer frame (1).

6. A blanket raising machine according to claim 5, characterized in that: The first dust suction pipe (11) and the fourth dust suction pipe (14) are both arranged parallel to the raising roller (4), and a plurality of dust suction ports (19) are arranged on one side of the first dust suction pipe (11) and the fourth dust suction pipe (14).

7. A blanket raising machine according to claim 1, characterized in that: A filter screen (20) is also provided between the negative pressure pipe (15) and the dust collection box (16); one end of the dust collection box (16) is provided with a debris discharge port (21), and a sealing cover plate (22) is hingedly connected inside the debris discharge port (21).

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