Concrete pavement slurry extracting and leveling device

By designing a concrete pavement slurry leveling device including a leveling structure, a vibrating motor, a driving wheel and an adjustable flattening plate, the problems of low construction efficiency, high difficulty, poor quality and high labor costs in the prior art are solved, and the construction effect of high efficiency, excellent quality and low cost is achieved.

CN222594517UActive Publication Date: 2025-03-11CHINA CIVIL ENG CONSTR CORP +2
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Patent Information

Application Number
CN202420908754.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-11
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the construction of existing concrete pavements, there are problems such as low construction efficiency, high difficulty, poor construction quality and high labor costs.

Method used

A concrete pavement slurry leveling device is designed, which includes a leveling structure, a vibrating motor, a driving wheel and an adjustable flat plate. The leveling vibration is provided by the vibrating motor. The driving wheel drives the device forward, and the flat plate can be adjusted according to the road width.

Benefits of technology

It improves construction efficiency, reduces construction difficulty, improves construction quality, saves labor costs, and can adapt to road surfaces of different widths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a concrete pavement slurry extracting and leveling device which comprises a leveling structure, the leveling structure is fixedly connected to a connecting frame through a connecting plate, and a vibration motor used for providing leveling vibration is fixedly arranged on the upper portion of the connecting frame. Driving wheels are arranged at the two ends of the leveling structure and walk along the tops of the steel formworks on the two sides. The leveling structure of the slurry extracting and leveling device is an assembled structure and can be conveniently transported and assembled, the width of the leveling structure can be adjusted according to the construction condition so as to adapt to different road surface widths, and the construction efficiency is greatly improved. In addition, the driving wheels are driven to move forwards, the labor cost can be saved, the walking speed is uniform, the concrete pavement vibrates more uniformly, the construction quality is improved, and the construction difficulty is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of concrete pouring and leveling technology, specifically a concrete pavement slurry lifting and leveling device. Background Technology

[0002] Against the backdrop of urbanization and urban development, China's municipal engineering industry, especially road engineering, has experienced rapid growth. With the substantial increase in national economy and fiscal revenue, municipal engineering is expected to maintain a high level of development in the future. Many low-grade roads in urban areas, such as secondary arterial roads or branch roads, still use concrete pavement.

[0003] In general, during the construction of concrete pavement, the smoothness of the pavement is of great significance to driving comfort and pavement drainage. The conventional construction process of concrete pavement pouring is as follows: the vibrator is used to initially vibrate until the concrete is dense, and the three rollers are used to reciprocate 5-6 times for initial leveling and grouting. Then, two people work together to use an aluminum alloy ruler to rub the concrete surface with the top elevation of the steel mold as a reference, and finally use a grinder to polish and smooth it. The manual grouting and leveling steps are particularly critical in the whole process. Its advantages and disadvantages are as follows: (1) simple tools; (2) high labor cost; (3) slow speed; (4) large human influence factors, workers are prone to fatigue, and quality problems are prone to occur. The construction process mainly controlled by manual means is prone to quality fluctuations due to mental relaxation or physical fatigue. Therefore, manual leveling with an aluminum alloy ruler is suitable for projects with short construction time and good lighting conditions. The amount of conventional concrete pavement work is approximately tens of thousands of square meters, with a daily construction progress of about 1,000 square meters. It involves continuous operation, and the efficiency of manual leveling using aluminum alloy rulers is relatively low. Workers are prone to fatigue during long hours of work, and quality control is easily relaxed.

[0004] Therefore, how to provide a low-cost, portable, efficient, easy-to-construct, and labor-saving slurry leveling device is a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a concrete pavement slurry lifting and leveling device to solve the problems of low construction efficiency, high difficulty, poor construction quality and high labor costs in the prior art.

[0006] This utility model provides a concrete pavement slurry lifting and leveling device, which includes: a leveling structure, the leveling structure being fixedly connected to a connecting frame via a connecting plate, and a vibration motor for providing leveling vibration being fixedly installed on the upper part of the connecting frame; drive wheels are provided at both ends of the leveling structure, and the drive wheels travel along the top of the steel templates on both sides.

[0007] Furthermore, the leveling structure includes a first leveling plate, a second leveling plate, and a third leveling plate. The first leveling plate is fixedly connected to the front sidewall of the connecting plate by a fastener. The second leveling plate and the third leveling plate are respectively fixedly connected to the two transverse ends of the first leveling plate and are set at the same height as the first leveling plate.

[0008] Furthermore, the first plate has a first fixing hole in the middle for fixing the first plate, and the fastener fixes the first plate to the front and rear sides of the connecting plate through the first fixing hole; one end of the first plate has a second fixing hole for fixing the second plate, and the other end has a third fixing hole for fixing the third plate.

[0009] Furthermore, a plurality of second fixing holes are evenly distributed along the lateral direction of the first plate at the end of the first plate, for adjusting the lateral fixing position of the second plate on the first plate; a plurality of third fixing holes are evenly distributed along the lateral direction of the first plate at the end of the first plate, for adjusting the lateral fixing position of the third plate on the first plate.

[0010] Furthermore, the cross-section of the first plate is U-shaped; the cross-sections of the second plate and the third plate are both L-shaped; the first fixing hole is located on the middle vertical panel of the first plate, and the second fixing hole and the third fixing hole are located on the vertical panels at both ends of the first plate; the second plate and the third plate have fixing holes corresponding to the second fixing hole and the third fixing hole, respectively.

[0011] Furthermore, the horizontal panels of the first, second, and third flat plates are flush with the top of the steel template.

[0012] In this embodiment of the invention, a vibration damping block is provided between the connecting plate and the connecting frame.

[0013] In this embodiment of the invention, a limit rod is fixedly provided at the end of the second and third flat plates away from the fixed end.

[0014] In this embodiment of the invention, a handrail is fixedly provided on the connecting frame.

[0015] In this embodiment of the invention, a vibration damping structure is provided at the connection between the drive wheel and the leveling structure to reduce the impact of vibration on the drive wheel.

[0016] As can be seen from the above embodiments, the concrete pavement slurry lifting and leveling device provided by this utility model has at least the following advantages: The device adopts a spliced ​​leveling structure, which facilitates transportation and assembly. Furthermore, the leveling structure can be adjusted in width according to construction conditions to adapt to different pavement widths, greatly improving construction efficiency. In addition, the drive wheels drive forward, saving labor costs, and the uniform walking speed results in more even vibration of the concrete pavement, improving construction quality and reducing construction difficulty.

[0017] It should be understood that the above general description and the following specific embodiments are merely exemplary and illustrative, and do not limit the scope of the present invention. Attached Figure Description

[0018] The accompanying drawings are part of the specification of this utility model and illustrate exemplary embodiments of the utility model. The drawings, together with the description in the specification, are used to illustrate the principles of this utility model.

[0019] Figure 1 A front view of the concrete pavement leveling and slurry lifting device provided by this utility model in use.

[0020] Figure 2 A side view of the concrete pavement leveling and slurry lifting device provided by this utility model in use.

[0021] Figure 3 A top view of the concrete pavement leveling and slurry raising device provided by this utility model in use.

[0022] Figure 4 A schematic diagram of the leveling structure of a concrete pavement slurry lifting and leveling device provided by this utility model.

[0023] Figure 5 This utility model provides a structural diagram of the first leveling plate of a concrete pavement slurry lifting and leveling device.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1-Leveling structure, 2-Connecting plate, 3-Connecting frame, 4-Vibration motor, 5-Drive wheel, 6-Vibration damping block, 7-Limiting rod, 8-Handrail, 9-Steel formwork;

[0026] 11-First flat plate, 12-Second flat plate, 13-Third flat plate, 14-First fixing hole, 15-Second fixing hole, 16-Third fixing hole. Detailed Implementation

[0027] Various exemplary embodiments of the present invention will now be described in detail. This detailed description should not be considered as a limitation of the present invention, but rather as a more detailed description of certain aspects, features, and implementations of the present invention.

[0028] Various improvements and variations can be made to the specific embodiments described in this utility model without departing from the scope or spirit of this utility model, which will be obvious to those skilled in the art. Other embodiments derived from this utility model description will also be obvious to those skilled in the art. This application specification and embodiments are merely exemplary.

[0029] This utility model provides a concrete pavement leveling and slurry lifting device, such as... Figure 1-3 The diagram shows the usage state of the leveling device. In a specific embodiment, concrete is poured between the parallel steel formwork 9s, and after vibration mixing, it awaits leveling by the leveling device. The leveling device includes a leveling structure 1, which is fixedly connected to a connecting frame 3 via a connecting plate 2. A vibration motor 4 for providing leveling vibration is fixedly installed on the upper part of the connecting frame 3. After the vibration motor 4 is energized, it vibrates and transmits the vibration to the leveling structure 1 through the connecting frame 3 and the connecting plate 2, so that the leveling structure 1 vibrates and levels the concrete pavement.

[0030] In addition, drive wheels 5 are provided at both ends of the leveling structure 1. The drive wheels 5 travel along the top of the steel templates 9 on both sides, driving the entire leveling device to move, saving manpower and improving leveling efficiency. The arrow in the figure indicates the forward direction of the leveling device.

[0031] In specific embodiments of this utility model, such as Figure 4 As shown, the leveling structure 1 includes a first leveling plate 11, a second leveling plate 12, and a third leveling plate 13. The first leveling plate 11 is fixedly connected to the front sidewall of the connecting plate 2 by fasteners. The second and third leveling plates 12 and 13 are respectively fixedly connected to the two transverse ends of the first leveling plate 11 and are parallel to and at the same height as the first leveling plate 11. The equal height of the first, second, and third leveling plates 11 and 13 ensures that their bottom surfaces are on the same plane, guaranteeing the best leveling effect.

[0032] Furthermore, the first plate 11 has a first fixing hole 14 at the middle position for fixing the first plate 11, and the fastener fixes the first plate 11 to the front and rear sides of the connecting plate 2 through the first fixing hole 14.

[0033] One end of the first plate 11 has a second fixing hole 15 for fixing the second plate 12, and the second plate 12 is fixedly connected to the first plate 11 by a fastener. The other end of the first plate 11 has a third fixing hole 16 for fixing the third plate 13, and the third plate 13 is fixedly connected to the first plate 11 by a fastener.

[0034] Furthermore, multiple second fixing holes 15 are evenly distributed along the transverse direction of the first plate 11 at its ends, for adjusting the transverse fixing position of the second plate 12 on the first plate 11. To improve the connection strength, multiple rows of second fixing holes 15 are provided in the vertical direction, and they correspond to each other in the vertical direction.

[0035] Multiple third fixing holes 16 are evenly distributed at the ends of the first plate 11 along the transverse direction of the first plate 11, and are used to adjust the transverse fixing position of the third plate 13 on the first plate 11. In order to improve the connection strength, multiple rows of third fixing holes 16 are provided in the vertical direction, and they correspond in the vertical direction.

[0036] By adjusting the fixed positions of the ends of the first leveling plate 11 with the second leveling plate 12 and the third leveling plate 13, the width of the entire leveling structure can be adjusted to adapt to concrete pavements of different widths, thereby improving the adaptability and efficiency of the device.

[0037] In specific embodiments of this utility model, such as Figure 5 As shown, the cross-section of the first flat plate 11 is U-shaped. The cross-sections of the second flat plate 12 and the third flat plate 13 are both L-shaped. The U-shaped first flat plate 11 is fastened to the lower part of the connecting plate 2, and the two vertical panels of the first flat plate 11 are fixedly connected to the connecting plate 2.

[0038] The first fixing hole 14 is located on the middle vertical panel of the first flat plate 11, and the second fixing hole 15 and the third fixing hole 16 are located on the vertical panels at both ends of the first flat plate 11. Figure 2 As shown, along the leveling forward direction, the second leveling plate 12 and the third leveling plate 13 are fixed on the rear vertical panel of the first leveling plate 11.

[0039] The second flat plate 12 and the third flat plate 13 have fixing holes corresponding to the second fixing hole 15 and the third fixing hole 16, respectively.

[0040] Furthermore, the transverse panels of the first flat plate 11, the second flat plate 12, and the third flat plate 13 are flush with the top of the steel formwork 9 to ensure the best concrete leveling effect.

[0041] In a specific embodiment of this utility model, a vibration damping block 6 is provided between the connecting plate 2 and the connecting frame 3. The vibration damping block 6 can protect the vibration motor 4 and prevent the leveling structure from colliding with the steel template 9 under rigid connection conditions, which would damage the vibration motor 4. In addition, it is also beneficial to vibration slurry lifting and increasing the residual vibration frequency. In this embodiment, the vibration damping block is a columnar structure, and at least one vibration damping block is provided between the connecting plate 2 and the connecting frame 3.

[0042] In a specific embodiment of this utility model, a limiting rod 7 is fixedly provided at the end of the second leveling plate 12 and the third leveling plate 13 away from the fixed end. The limiting rod 7 is located inside the steel template 1 and is used to cooperate with the steel template 9 to limit the movement of the leveling device during its forward movement, thereby preventing the leveling device from deviating from its intended path.

[0043] In a specific embodiment of this utility model, a handrail 8 is fixedly installed on the connecting frame 3. A controller is installed on the handrail 8 to control the operation of the leveling device.

[0044] A vibration damping structure is installed at the connection between the drive wheel 5 and the leveling structure 1 to reduce the impact of vibration on the drive wheel 5. After the vibration of the vibrating motor is transmitted to the leveling structure 1, it will be further transmitted to the drive wheel. The vibration damping structure can greatly reduce the impact of vibration on the drive wheel structure and reduce the impact of vibration on the movement of the drive wheel.

[0045] In addition, it can ensure that the leveling structure can make contact with the concrete in the middle through its own weight and downward pressure, so as to achieve a good leveling effect.

[0046] The above description is merely an illustrative embodiment of this utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of this utility model shall fall within the scope of protection of this utility model.

Claims

1. A concrete pavement slurry leveling device, characterized in that: The pulp lifting and leveling device comprises: a leveling structure (1), the leveling structure (1) being fixedly connected to a connecting frame (3) via a connecting plate (2), and a vibration motor (4) for providing leveling vibration being fixedly arranged on the upper part of the connecting frame (3); Driving wheels (5) are provided at both ends of the leveling structure (1), and the driving wheels (5) move along the tops of the steel templates (9) on both sides.

2. The concrete pavement grouting and leveling device according to claim 1, characterized in that: The leveling structure (1) comprises a first leveling plate (11), a second leveling plate (12) and a third leveling plate (13), wherein: The first screed plate (11) is fixedly connected to the front side wall of the connecting plate (2) via a fixing member, and the second screed plate (12) and the third screed plate (13) are respectively fixedly connected to the two lateral ends of the first screed plate (11) and are arranged parallel to the first screed plate (11) and at the same height.

3. The concrete pavement grouting and leveling device according to claim 2, characterized in that: A first fixing hole (14) for fixing the first screed plate (11) is provided at a middle position of the first screed plate (11), and a fixing member fixes the first screed plate (11) to the front and rear side surfaces of the connecting plate (2) through the first fixing hole (14); One end of the first screed plate (11) has a second fixing hole (15) for fixing the second screed plate (12), and the other end has a third fixing hole (16) for fixing the third screed plate (13).

4. The concrete pavement grouting and leveling device according to claim 3, characterized in that: A plurality of second fixing holes (15) are evenly distributed at the end of the first screed plate (11) along the transverse direction of the first screed plate (11), and are used to adjust the transverse fixing position of the second screed plate (12) on the first screed plate (11); A plurality of third fixing holes (16) are evenly distributed at the end of the first screed plate (11) along the transverse direction of the first screed plate (11), and are used to adjust the transverse fixing position of the third screed plate (13) on the first screed plate (11).

5. The concrete pavement grouting and leveling device according to claim 3, characterized in that: The cross section of the first screed plate (11) is a U-shaped structure; The cross sections of the second screed plate (12) and the third screed plate (13) are both L-shaped structures; The first fixing hole (14) is located on a middle vertical panel of the first screed plate (11), and the second fixing hole (15) and the third fixing hole (16) are located on vertical panels at both ends of the first screed plate (11); The second screed plate (12) and the third screed plate (13) have fixing holes corresponding to the second fixing hole (15) and the third fixing hole (16), respectively.

6. The concrete pavement grouting and leveling device according to claim 5, characterized in that: The transverse panels of the first screed plate (11), the second screed plate (12) and the third screed plate (13) are flush with the top of the steel formwork (9).

7. The concrete pavement grouting and leveling device according to claim 1, characterized in that: A vibration damping block (6) is provided between the connecting plate (2) and the connecting frame (3).

8. The concrete pavement grouting and leveling device according to claim 2, characterized in that: A limiting rod (7) is fixedly provided at one end of the second screed plate (12) and the third screed plate (13) away from the fixed end.

9. The concrete pavement grouting and leveling device according to claim 1, characterized in that: A handrail (8) is fixedly arranged on the connecting frame (3).

10. The concrete pavement grouting and leveling device according to claim 1, characterized in that: A vibration reduction structure is provided at the connection between the driving wheel (5) and the leveling structure (1) to reduce the influence of vibration on the driving wheel (5).