Check block type automatic unhooking diesel pile hammer

By designing a stop-type automatic decoupling mechanism on the guide rod-type diesel pile driving hammer, the automatic decoupling of the cylinder hammer is achieved by using the cooperation of movable and fixed stops, the problem of increasing labor intensity and safety hazards in the prior art is solved, and the safety and efficiency of operation are improved.

CN222594832UActive Publication Date: 2025-03-11JIANGSU JUWEI MACHINERY
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Patent Information

Application Number
CN202420514058.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-17
Publication Date
2025-03-11
Estimated Expiration
2034-03-17

AI Technical Summary

Technical Problem

The existing guide rod-type diesel pile driving hammer requires manual operation of the decoupling of the landing gear hammer hook and the cylinder hammer pin shaft when starting, which increases labor intensity and cost and poses safety hazards.

Method used

A block-type automatic decoupling diesel pile driving hammer is designed. By setting a movable stop and a fixed stop on the guide rod, the automatic decoupling of the cylinder hammer is achieved by using the cooperation of the hammer hook swing rod and the stop, and avoiding manpower operation.

Benefits of technology

Automatic decoupling of cylinder hammers can be achieved without manpower, reducing labor intensity and cost, and improving operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stop block type automatic unhooking diesel pile hammer which comprises a guide rod, a top cross beam and a lower cross beam, the top cross beam and the lower cross beam are fixedly installed at the two ends of the guide rod, a cylinder hammer is arranged on the guide rod in a sliding mode, an undercarriage is further movably arranged on the guide rod, and a hammer hook swing rod and a cylinder hammer hook which are fixed to each other are hinged to the undercarriage. The piston is fixedly arranged on the lower cross beam, a movable check block is arranged at the opposite position of the extending end of the hammer hook swing rod, the movable check block is hinged to a check block supporting rod, a fixed check block is further fixedly arranged on the check block supporting rod, and the position of the fixed check block corresponds to the position of the movable check block. The stop block supporting rods are fixedly installed on the top cross beam and / or the lower cross beam. The stop block supporting rod can be located on the side face of the guide rod and can also be located in front of or behind the guide rod. A check block reset spring is arranged between the movable check block and the check block supporting rod. And the movable stop block can be turned over to be placed on the fixed stop block. The pile hammer does not need manual unhooking operation, can automatically realize unhooking starting of the cylinder hammer, and is particularly suitable for a large guide rod type diesel pile hammer.
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Description

Technical Field

[0001] The utility model relates to a guide rod type diesel pile hammer, in particular to a guide rod type diesel pile hammer which can realize automatic drop hammer start and hook hammer lifting operation. Background Art

[0002] The guide rod type diesel pile hammer is a pile foundation construction machinery and equipment for building foundation engineering with large impact force, high working efficiency, strong reliability, and convenient use and maintenance. When the guide rod type diesel pile hammer is started, the landing gear and the hammer hook slide down along the guide rod, and the hammer hook under the landing gear hooks the pin shaft in the cylinder hammer. The winch cable lifts the landing gear and the cylinder hammer upward at the same time. After the cylinder hammer reaches a certain height, the ground operator pulls the unhooking lever on the landing gear through the rope to separate the hammer hook under the landing gear from the pin shaft in the cylinder hammer, and the cylinder hammer falls freely to complete the start of the guide rod type pile hammer. Therefore, each time the existing guide rod type diesel pile hammer is restarted, the landing gear hammer hook and the cylinder hammer pin shaft must be unhooked by manpower, which not only increases the labor intensity and labor cost; there are also certain safety hazards, which are easy to cause personnel and equipment injuries.

[0003] With the continuous expansion of the application field of guide rod diesel pile hammers, large-tonnage pile hammers are widely used. The unhooking and starting of large-tonnage pile hammers is a very complicated and extremely unsafe operation. The unhooking and starting of large-tonnage guide rod diesel pile hammers require the cooperation of multiple people to complete, which is more likely to cause accidents of injury to personnel and equipment; in addition, the starting unhooking height of the cylinder hammer is controlled by the ground operator based on experience and vision. Too low an unhooking height may make it impossible to start the pile hammer, or cause an accidental collision between the bouncing cylinder hammer and the landing gear. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a block-type automatic uncoupling diesel pile hammer which does not require manpower to start the drop hammer and can realize automatic uncoupling of the cylinder hammer.

[0005] In order to solve the above technical problems, the utility model discloses a block-type automatic uncoupling diesel pile hammer, comprising a guide rod, a top crossbeam and a lower crossbeam fixedly mounted at both ends of the guide rod, a cylinder hammer slidably arranged on the guide rod, and a landing gear movably arranged on the guide rod, a hammer hook swing rod and a cylinder hammer hook fixed to each other are hinged on the landing gear, a piston is fixedly mounted on the lower crossbeam, a movable block is arranged at a relative position of the protruding end of the hammer hook swing rod, the movable block is hinged on the block support rod, a fixed block is also fixedly arranged on the block support rod, and the position of the fixed block corresponds to the position of the movable block; the block support rod is fixedly mounted on the top crossbeam and / or the lower crossbeam.

[0006] Preferably, the hammer hook swing rod and the cylinder hammer hook adopt a split structure or an integral structure that are fixedly connected to each other.

[0007] Preferably, a stopper return spring is provided between the movable stopper and the stopper support rod.

[0008] Furthermore, the movable stopper can be turned over and placed on the fixed stopper.

[0009] Preferably, a hook hammer spring is provided between the hammer hook swing arm or the cylinder hammer hook and the landing gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The block type automatic uncoupling diesel pile hammer of the utility model will be further described below in conjunction with the accompanying drawings and specific implementation methods.

[0011] Figure 1 It is a structural schematic diagram of a specific implementation mode of the utility model of a block type automatic uncoupling diesel pile hammer in an uncoupling state;

[0012] Figure 2 yes Figure 1 A schematic structural diagram of the embodiment shown in the hammer drop state;

[0013] Figure 3 yes Figure 1 A schematic diagram of the structure of the landing gear descending in the embodiment shown;

[0014] Figure 4 yes Figure 1 The illustrated embodiment is a schematic structural diagram of the hook hammer state.

[0015] In the figure, 1 is a cylinder hammer hook, 2 is a hammer lifting pin, 3 is a hammer hook pin, 4 is a hammer hook swing rod, 5 is a block return spring, 6 is a fixed block, 7 is a movable block, 8 is a block support rod, 9 is a top cross beam, 10 is a guide rod, 11 is a hammer hook spring, 12 is a landing gear, 13 is a cylinder hammer, 14 is a piston, and 15 is a lower cross beam. DETAILED DESCRIPTION

[0016] like Figure 1 , Figure 2 , Figure 3 and Figure 4The block-type automatic uncoupling diesel pile hammer shown in the figure adopts the guide rod diesel pile hammer commonly used in the market as the main structure, which includes two parallel guide rods 10, and the top cross beam 9 and the lower cross beam 15 are fixedly installed at the upper and lower ends of the two guide rods 10, respectively. The top cross beam 9, the lower cross beam 15 and the two parallel guide rods 10 form a rectangular frame structure. A piston 14 is fixedly installed on the lower cross beam 15, and the piston 14 and the lower cross beam 15 are cast into an integral structure. A cylinder hammer 13 is slidably installed on the guide rod 10, and the cylinder cavity of the cylinder hammer 13 can be sleeved on the piston 14. A landing gear 12 is also movably arranged on the guide rod above the cylinder hammer 13, and the guide hole on the landing gear 12 sleeved on the guide rod 10 is movably sleeved with the guide rod with a gap, so that the landing gear 12 can slide up and down along the guide rod 10.

[0017] The upper end of the landing gear 12 is hinged with a lifting pulley, and the wire rope wound on the lifting pulley is connected to the main winch. A cylinder hammer hook 1 and a hammer hook swing rod 4 are hingedly supported on the landing gear 12 through a hammer hook pin 3. The cylinder hammer hook 1 and the hammer hook swing rod 4 are fixedly connected to each other or are an integral structure. A hammer hook spring 11 is tensionedly arranged between the hammer hook swing rod 4 and the landing gear 12. The hammer hook spring 11 can also be tensioned between the cylinder hammer hook 1 and the landing gear 12. The hammer hook spring 11 adopts a cylindrical helical spring.

[0018] A block support rod 8 is arranged parallel to an outer side of the guide rod 10, and the two ends of the block support rod 8 are respectively fixed to the outer sides connected to the top cross beam 9 and the lower cross beam 15. A movable block 7 is hinged on the block support rod 8, and a fixed block 6 is also fixedly installed on the block support rod 8. The position of the fixed block 6 corresponds to the position of the movable block 7 to limit the flipping angle of the movable block 7. The extended end of the hammer hook swing rod 4 can touch the movable block 7 and be arranged opposite to it. The top surface of the hook portion of the cylinder hammer hook 1 is an inclined surface so that its hook portion can pass over the hammer lifting pin 2 and hook the cylinder hammer 13.

[0019] like Figure 1 As shown, the landing gear 12 hooks up the cylinder hammer 13, and when it moves upward along the guide rod 10 under the action of the main winch, when the extended end of the hammer hook swing rod 4 hits the movable block 7, the movable block 7 flips and rests on the fixed block 6. Restricted by the fixed block 6, the movable block 7 cannot continue to swing and flip. At this time, the hammer hook swing rod 4 is blocked by the movable block 7, forcing the hammer hook swing rod 4 and the cylinder hammer hook 1 to swing around the hammer hook pin 3, so that the lifting hammer pin 2 is separated from the cylinder hammer hook 1, and the cylinder hammer 13 is quickly sleeved to the piston 14 under the action of gravity to complete the start of the pile hammer.

[0020] like Figure 2 As shown, after the cylinder hammer 13 is unhooked, the extended end of the hammer hook swing rod 4 can pass over the movable block 7, and the landing gear 12 continues to move upward so that the next hook hammer can be started.

[0021] like Figure 3As shown, when the pile hammer needs to be started again, the landing gear 12 moves downward, the extended end of the hammer hook swing rod 4 on the landing gear 12 hits the movable stopper 7 from top to bottom, the movable stopper 7 flips upward and leaves the fixed stopper 6, and the extended end of the hammer hook swing rod 4 passes over the movable stopper 7 and continues to move downward. After the extended end of the hammer hook swing rod 4 passes over the movable stopper 7, the movable stopper 7 is reset under the action of the stopper reset spring 5 and rests on the fixed stopper 6 again.

[0022] like Figure 4 As shown, when the landing gear 12 continues to descend to the top of the cylinder hammer 13, the top inclined surface of the cylinder hammer hook 1 on the landing gear 12 passes over the hammer lifting pin 2 on the cylinder hammer 1, and under the action of the hammer hook spring 11, it firmly hooks the hammer lifting pin 2, so that the cylinder hammer 13 is lifted up together when the landing gear 12 goes up, and is ready for the next restart.

[0023] The above lists the preferred embodiments of the utility model, but the utility model is not limited thereto, and many improvements and changes can be made without violating the basic principles of the utility model. For example, the cylinder hammer hook and the hammer hook swing arm are fixedly connected to each other, and the hammer hook pin is swingably installed on the landing gear. The hammer hook swing arm can be a straight rod or a curved rod. In addition to the rod structure, the block support rod can also be a cable and other corresponding rod frame structures. The block support rod can also be installed on the top crossbeam at one end, or installed on the piston at one end. The number and installation spacing of the movable block and the fixed block should be selected and determined according to factors such as the pile driving environment and the striking energy. And so on. These improvements and changes all fall within the protection scope of the utility model.

Claims

1. A block type automatic uncoupling diesel pile hammer, comprising a guide rod (10), a top crossbeam (9) and a lower crossbeam (15) fixedly mounted on both ends of the guide rod (10), a cylinder hammer (13) slidably arranged on the guide rod (10), a landing gear (12) movably arranged on the guide rod (10), a hammer hook swing arm (4) and a cylinder hammer hook (1) fixed to each other are hinged on the landing gear (12), a piston (14) is fixedly arranged on the lower crossbeam (15), and is characterized in that: A movable stopper (7) is arranged at a relative position of the extended end of the hammer hook swing rod (4), the movable stopper (7) is hinged on a stopper support rod (8), a fixed stopper (6) is also fixedly arranged on the stopper support rod (8), and the position of the fixed stopper (6) corresponds to the position of the movable stopper (7); the stopper support rod (8) is fixedly mounted on the top crossbeam (9) and / or the lower crossbeam (15).

2. The block type automatic uncoupling diesel pile hammer according to claim 1 is characterized by: The hammer hook swing rod (4) and the cylinder hammer hook (1) adopt a split structure or an integral structure that are fixedly connected to each other.

3. The block type automatic uncoupling diesel pile hammer according to claim 1 is characterized in that: A stopper return spring (5) is arranged between the movable stopper (7) and the stopper support rod (8).

4. The block type automatic uncoupling diesel pile hammer according to claim 1, 2 or 3, characterized in that: The movable stopper (7) can be turned over and placed on the fixed stopper (6).

5. The block type automatic uncoupling diesel pile hammer according to claim 1, 2 or 3, characterized in that: A hook hammer spring (11) is arranged between the hammer hook swing rod (4) or the cylinder hammer hook (1) and the landing gear (12).