Pile driver silencing device for engineering construction
By integrating sound-silence components on the pile driver, using the combination of sound-silence cotton and springs, the noise and resistance problems of the pile driver during operation are solved, effective sound-silence and unloading effects are achieved, and the service life of the pile driver is extended.
Patent Information
- Application Number
- CN202421274968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The pile driver generates a lot of noise during operation, and because it continues to fight against the ground and is prone to damage, the prior art is difficult to effectively alleviate the problem of resistance and noise.
A pile driver silencer device for engineering construction is designed, including a pillowing assembly connected to the outside of the pile driver assembly. A buffer mechanism distributed in a circumferential array is provided inside the pillowing assembly. A buffer block is provided with a patchwork and a buffering block is filled with a pillowing cotton inside, and a buffering force is buffered and unloaded by the elasticity of the first and second springs.
Through the combination of sound-silence cotton and spring, the sound-silence pile driving work is maximized, and the elastic buffering is used to remove the rebound force of the pile driver, extending the service life of the pile driver.
Smart Images

Figure CN222594835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering pile drivers, in particular to a pile driver silencer for engineering construction. Background Art
[0002] The pile driver consists of a pile hammer, a pile frame and auxiliary equipment. The pile hammer is attached between two parallel vertical guide rods at the front of the pile frame and is lifted by a lifting hook. The pile frame is a steel structure tower with a winch at the rear to lift the pile and the pile hammer. There is a guide frame composed of two guide rods in front of the pile frame to control the direction of piling so that the pile can penetrate the stratum accurately according to the designed direction.
[0003] For example, patent CN110670591B discloses a novel noise reduction device for pile driving, which includes a noise reduction mechanism, an underwater air bag arranged from top to bottom of the noise reduction mechanism, and a ballast device arranged on the noise reduction mechanism. The noise reduction mechanism is a cone structure with a large opening at one end and a small opening at the other end. The underwater air bag provides buoyancy for the cone. The large end of the cone structure is connected to the ballast device. The noise reduction mechanism includes a high-pressure pipe spirally spiraling from the small end of the noise reduction mechanism to the large end of the noise reduction mechanism. A number of air holes are arranged along the side wall of the high-pressure pipe. The high-pressure pipe is connected to an air compressor. The side wall of the noise reduction mechanism is provided with elastic balls. The noise reduction device forms an air bubble curtain and forms a muffler mechanism together with the elastic balls to achieve a muffler effect.
[0004] In actual operation, most pile drivers generate a lot of noise due to the pile driving work on the ground. The pile driving work causes the pile driver to continuously confront the ground without being able to relieve the confrontation force, which can easily damage the pile driver.
[0005] It can be seen that the above-mentioned problems existing in the prior art need to be improved urgently. Utility Model Content
[0006] In view of the above-mentioned problems existing in the prior art, one aspect of the utility model is to provide a silencer for a pile driver for engineering construction, so as to solve the problem that the pile driver continuously confronts the ground to perform pile driving work, which not only generates a lot of noise but also cannot alleviate the force generated by the confrontation.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a pile driver silencer device for engineering construction, including a pile driver assembly, the pile driver assembly including a silencer assembly sleeved on the outside, the pile driver assembly can be driven to maintain vertical reciprocating motion and axial rotation along the silencer assembly, the silencer assembly is provided with buffer mechanisms distributed in a circular array, the inner wall of each buffer mechanism is fitted and abutted with a buffer block, and the buffer block is filled with silencer cotton.
[0008] Preferably, the pile driver assembly comprises a pile driving column, and a pile driving head is arranged at the bottom of the pile driving column.
[0009] Preferably, the muffler assembly comprises a sleeve rod sleeved on the outer wall of the pile driver assembly, and the inner wall of the sleeve rod is provided with a rotation groove to maintain axial rotation around the pile driver assembly.
[0010] Preferably, a slide groove is provided on the outer wall of the sleeve rod, a silencer shell is slidably provided on the outer wall of the sleeve rod, and the slide groove is configured to drive the silencer shell to maintain vertical reciprocating motion.
[0011] Preferably, a silencer inner groove is provided inside the silencer outer shell, and the buffer mechanism is arranged in a circular array inside the silencer inner groove. The buffer mechanism specifically includes first springs distributed in an array and arranged in a circular array in the silencer inner groove away from the inner wall of the pile driver assembly, and each of the first springs is provided with an abutment block at the end close to the pile driver assembly.
[0012] Preferably, each of the abutment blocks is provided with a buffer block away from the outer wall of the first spring, and the buffer block is provided with second springs distributed in an array inside.
[0013] Preferably, the bottom of the sound-absorbing shell is provided with fixing blocks distributed in a circular array, and the side profile of the fixing blocks is specifically triangular.
[0014] Beneficial effects:
[0015] Compared with the prior art, the utility model provides a muffler device for a pile driver for engineering construction, which has the following beneficial effects:
[0016] 1. The buffer block is filled with silencer cotton and the second springs arranged in an array. The buffer block fits the sleeve rod close to the pile column. The silencer shell slides down along the sleeve rod to abut the ground, so the pile driving work can be silenced to the greatest extent.
[0017] 2. The buffer block is abutted by the first springs distributed in a circular array inside the inner groove of the muffler and the abutment blocks arranged at the ends of the first springs, so as to buffer and unload the force through the elasticity of the first springs and the second springs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0019] Figure 1A schematic diagram of the structure of a pile driver silencer provided by an embodiment of the utility model;
[0020] Figure 2 A schematic diagram of the structure of a pile driver silencer provided by an embodiment of the utility model in a front view cross section;
[0021] Figure 3 The present invention is a schematic diagram of a top-down cross-sectional structure of a pile driver silencer provided in an embodiment of the utility model.
[0022] Main reference numerals:
[0023] 1. Pile driver assembly; 2. Silencer assembly; 101. Pile driving column; 102. Pile driving head; 201. Sleeve rod; 202. Rotating groove; 203. Slide groove; 204. Silencer outer shell; 205. Silencer inner groove; 206. First spring; 207. Abutment block; 208. Buffer block; 209. Silencer cotton; 210. Second spring; 211. Fixed block. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0025] like Figure 1-3 As shown, a silencer device for a pile driver used in engineering construction includes a pile driver component 1, the pile driver component 1 includes a silencer component 2 sleeved on the outside, the pile driver component 1 can be driven to maintain vertical reciprocating motion and axial rotation along the silencer component 2, the silencer component 2 is provided with buffer mechanisms distributed in a circular array, the inner wall of each buffer mechanism is fitted and abutted with a buffer block 208, and the buffer block 208 is filled with silencer cotton 209.
[0026] The main purpose of the pile driver silencer for engineering construction is to silence the pile driving work to the greatest extent through the silencer cotton 209 filled in the buffer block 208 and the second springs 210 arranged in an array inside, and the buffer block 208 fits the sleeve rod 201 close to the pile column 101, and the silencer outer shell 204 slides downward along the sleeve rod 201 to abut against the ground; the buffer block 208 is also abutted by the first springs 206 distributed in a circular array inside the silencer inner groove 205 and the abutment block 207 arranged at the end of the first spring 206, so as to buffer and unload the force through the elasticity of the first spring 206 and the second spring 210.
[0027] In the technical solution provided by this utility, Figure 1 and Figure 2 It can be seen that the pile driver assembly 1 includes a pile driving column 101, and a pile driving head 102 is provided at the bottom of the pile driving column 101 for performing pile driving work.
[0028] In the technical solution provided by this utility, Figure 1 , Figure 2 and Figure 3 It can be seen that the silencer assembly 2 includes a sleeve rod 201 sleeved on the outer wall of the pile driver assembly 1, and the inner wall of the sleeve rod 201 is provided with a rotation groove 202 to maintain axial rotation around the pile driver assembly 1. The pile driver assembly 1 inside the sleeve rod 201 can be axially rotated, thereby facilitating the pile driving and drilling work.
[0029] Furthermore, a slide groove 203 is provided on the outer wall of the sleeve rod 201, so that the silencer shell 204 slidably arranged on the outer wall of the sleeve rod 201 can slide vertically. The slide groove 203 is equipped to drive the silencer shell 204 to maintain vertical reciprocating motion, so that the silencer shell 204 abuts against the ground, thereby blocking the space between the ground end of the pile driver component 1 and the outside world, avoiding the noise of the pile driving work from being transmitted, and performing the silencer work.
[0030] Furthermore, a silencer inner groove 205 is provided inside the silencer outer shell 204, and a buffer mechanism is arranged in a circular array inside the silencer inner groove 205. The buffer mechanism specifically includes first springs 206 distributed in an array and arranged in a circular array in the silencer inner groove 205 away from the inner wall of the pile driver assembly 1, and each first spring 206 is provided with an abutment block 207 at the end close to the pile driver assembly 1. The buffer block 208 can be abutted by the abutment block 207, thereby abutting the silencer inner groove 205. Then, through the elasticity of the first spring 206, the rebound force exerted on the pile driver assembly 1 during the pile driving operation can be elastically relieved, thereby preventing the force exerted on the pile driver assembly 1 from being unable to be discharged outwards and causing damage due to long-term use.
[0031] Furthermore, each abutment block 207 is provided with a buffer block 208 away from the outer wall of the first spring 206, and the interior of the buffer block 208 is provided with a second spring 210 distributed in an array, which can make the buffer block 208 full of elasticity, thereby relieving the unloading force and performing noise reduction. The noise reduction work can be further performed by the noise reduction cotton 209 filled inside.
[0032] Furthermore, the bottom of the silencer shell 204 is provided with fixing blocks 211 distributed in a circular array, and the side profile of the fixing blocks 211 is specifically triangular. When the silencer shell 204 abuts against the ground, the fixing blocks 211 with a triangular side profile can be used to fix the silencer shell 204 to avoid axial rotation.
[0033] Working principle: First, align the pile driver assembly 1 with the desired pile driving range for insertion, then slide the silencer housing 204 downward through the slide slot 203, and insert it into the ground through the fixing blocks 211 at the bottom, thereby assisting the pile driver assembly 1 to work steadily;
[0034] Then the pile driving column 101 is driven to rotate axially to perform pile driving. During the pile driving, an abutment block 207 is provided at the end of each first spring 206 close to the pile driver assembly 1. The abutment block 207 can abut the buffer block 208, thereby abutting the silencer inner groove 205. The elasticity of the first spring 206 can elastically relieve the rebound force of the pile driver assembly 1 during the pile driving, thereby preventing the pile driver assembly 1 from being damaged due to the inability to discharge the force outwards and long-term use.
[0035] The buffer block 208 is also provided with second springs 210 distributed in an array, so that the buffer block 208 can be full of elasticity, thereby relieving the unloading force and performing noise reduction. The noise reduction work can be further performed by the noise reduction cotton 209 filled inside.
[0036] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A muffler for a pile driver used in construction, characterized in that: The invention comprises a pile driver assembly (1), wherein the pile driver assembly (1) comprises a silencer assembly (2) sleeved on the outside, wherein the pile driver assembly (1) can be driven to maintain vertical reciprocating motion and axial rotation along the silencer assembly (2), wherein the silencer assembly (2) is provided with buffer mechanisms distributed in a circumferential array inside, wherein a buffer block (208) is provided in contact with the inner wall of each buffer mechanism, and the buffer block (208) is filled with silencer cotton (209).
2. The silencing device for a pile driver for construction according to claim 1, characterized in that: The pile driver assembly (1) comprises a pile driving column (101), and a pile driving head (102) is arranged at the bottom of the pile driving column (101).
3. The silencing device for a pile driver for construction according to claim 1, characterized in that: The silencer assembly (2) comprises a sleeve rod (201) sleeved on the outer wall of the pile driver assembly (1); the inner wall of the sleeve rod (201) is provided with a rotation groove (202) so as to maintain axial rotation around the pile driver assembly (1).
4. The silencing device for a pile driver for construction according to claim 3, characterized in that: The outer wall of the sleeve rod (201) is provided with a slide groove (203), and the outer wall of the sleeve rod (201) is slidably provided with a silencer shell (204), and the slide groove (203) is configured to drive the silencer shell (204) to maintain vertical reciprocating motion.
5. The silencing device for a pile driver for construction according to claim 4, characterized in that: The silencer housing (204) is provided with a silencer inner groove (205), and the buffer mechanism is arranged in a circumferential array inside the silencer inner groove (205). The buffer mechanism specifically comprises first springs (206) arranged in a circumferential array in the silencer inner groove (205) away from the inner wall of the pile driver assembly (1), and each first spring (206) is provided with an abutment block (207) at the end close to the pile driver assembly (1).
6. The silencing device for a pile driver for construction according to claim 5, characterized in that: Each of the abutment blocks (207) is provided with a buffer block (208) abutting against the outer wall of the first spring (206) away from the first spring (206), and the buffer block (208) is provided with second springs (210) distributed in an array inside.
7. The silencing device for a pile driver for construction according to claim 4, characterized in that: The bottom of the noise-absorbing shell (204) is provided with fixing blocks (211) distributed in a circumferential array, and the side section of the fixing blocks (211) is specifically a triangle.