Fastener detection tool

By designing adjustable clamping components and fastener detection tooling for hydraulic cylinders and tension detectors, the detection problem of fasteners in the prior art cannot be adapted to different diameters is solved, and efficient and multifunctional detection effect is achieved.

CN222599361UActive Publication Date: 2025-03-11NANTONG ZHENGTE TESTING SERVICE CO LTD
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Patent Information

Application Number
CN202420568670.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-11
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The clamping structure of the existing fastener detection tool cannot be adjusted and cannot adapt to fasteners of different diameters, resulting in the inability to conduct inspection.

Method used

A fastener detection tool is designed, using adjustable clamping components, including a housing, clamping plate and spring, to achieve clamping and detection of fasteners of different diameters through hydraulic cylinders and tension detectors.

Benefits of technology

Effective clamping and detection of fasteners of different diameters is achieved, detection efficiency and versatility are improved, and the diameter and internal defects of the fasteners are detected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fastener detection tool which comprises a base, a hydraulic cylinder is installed on the outer wall of one side of the base through bolts, a tension detector is installed on the outer wall of the other side of the base through bolts, two clamping assemblies are connected in the base in a sliding mode, and the two clamping assemblies are fixedly connected with the hydraulic cylinder and the tension detector through bolts respectively. The clamping assembly comprises a shell, a placement groove is formed in the outer wall of one side of the top of the shell, placement areas are formed in the two sides of the inner wall of the placement groove, a clamping plate is slidably inserted into the placement areas, three springs are installed on the outer wall of one side of the clamping plate through bolts, and one ends of the springs make contact with the inner walls of the placement areas; when a fastener is placed in the shell, the fastener extrudes the two clamping plates, so that the two clamping plates extrude the spring, the distance between the two clamping plates is changed, the clamping assembly clamps the fasteners with different diameters, and the purpose that the equipment detects the fasteners with different specifications is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fastener production, in particular to a fastener detection tool. Background Art

[0002] Fasteners are important and indispensable parts in modern industrial production and are widely used in the fields of automobiles, aviation, aerospace, electronics, construction, etc. The quality of fasteners is directly related to the performance and safety of the equipment, so it is very important to test the fasteners.

[0003] For example, a fastener detection tool with application number CN202222459841.1 and authorization announcement date 20230307 includes an operating panel, a first limit plate, a second limit plate and a third limit plate are installed on the top of the operating panel, a threaded hole is opened on one side of the second limit plate, and there are six threaded holes in total, and the threaded holes are laterally distributed on the outer wall of the second limit plate, and a limit hole is opened on one side of the third limit plate. Connecting rods are movably installed inside the limit holes, and a rotating device is installed on the outer wall of the connecting rod. The rotating device includes a bearing and a driven gear, and the outer wall of the connecting rod is nested with a driven gear. A through hole is opened on the first limit plate, and there are five through holes at the same time, and they are laterally distributed on the first limit plate. A threaded hole is opened on the second limit plate, and there are also five threaded holes. In this way, five can be installed at the same time, and then detection can be carried out at the same time, which greatly increases the number of detections during detection and greatly improves the detection efficiency.

[0004] When inspecting fasteners, the size of the clamping structure on traditional inspection tools cannot be adjusted, and fasteners of different diameters cannot be clamped and fixed, resulting in the inability of the inspection tool to inspect fasteners of different diameters. Therefore, there is an urgent need to design a fastener inspection tool to solve the above problem. Utility Model Content

[0005] The purpose of the utility model is to provide a fastener detection tool to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A fastener detection tool comprises a base, a hydraulic cylinder is installed on the outer wall of one side of the base by bolts, a tension detector is installed on the outer wall of the other side of the base by bolts, two clamping assemblies are slidably connected inside the base, and the two clamping assemblies are fixedly connected to the hydraulic cylinder and the tension detector by bolts respectively, the clamping assembly comprises a shell, a placement groove is provided on the outer wall of one side of the top of the shell, and placement areas are provided on both sides of the inner wall of the placement groove, a clamping plate is slidably inserted inside the placement area, and three springs are installed on the outer wall of one side of the clamping plate by bolts, and one end of the spring is in contact with the inner wall of the placement area.

[0008] Furthermore, a sliding block is installed on the outer wall of the bottom of the shell through bolts, and the sliding block is slidably connected inside the sliding groove.

[0009] Furthermore, a mounting frame is installed on one side of the top of the base by bolts, and a detection component is provided below the mounting frame.

[0010] Furthermore, an installation groove is provided on an outer wall of one side of the installation frame, and two sliding rods are installed inside the installation groove by bolts.

[0011] Furthermore, a screw rod is installed inside the installation groove through a bearing, a driving motor is installed on the outer wall of one side of the installation frame through bolts, and the output end of the driving motor is fixedly connected to the screw rod through a flat key.

[0012] Furthermore, the detection assembly includes a sliding frame, the sliding frame is slidably connected to the sliding rod, and the sliding frame is threadedly connected to the lead screw.

[0013] Furthermore, distance measuring sensors are installed on the outer walls of both sides of the sliding frame by bolts, an acoustic wave detector is installed inside the sliding frame by bolts, a Bluetooth module is provided inside the sliding frame, and the Bluetooth module is electrically connected to the acoustic wave detector and the distance measuring sensor through wires.

[0014] In the above technical solution, the utility model provides a fastener detection tool, which has the following beneficial effects:

[0015] (1) Through the provided clamping assembly, when the fastener is placed in the shell, the fastener will squeeze the two clamping plates, causing the two clamping plates to squeeze the spring, so that the distance between the two clamping plates changes, so that the clamping assembly can clamp fasteners of different diameters, thereby meeting the purpose of the device to detect fasteners of different specifications.

[0016] (2) By setting up a drive motor, a screw and two distance measuring sensors, when the tooling is used to measure the fastener, the drive motor can be started to make the screw move with the two sliding frames, so that the distance measuring sensors can detect different positions of the fastener. Subsequently, the length of the inner groove of the sliding frame minus the data detected by the two distance measuring sensors can be subtracted to obtain the diameter of the fastener, so as to determine whether the fastener is deformed during the tensile test.

[0017] (3) After the tensile test is completed, the sonic detector can be started to detect the fasteners and detect whether there are defects such as cracks inside the fasteners after the tensile test, thereby greatly improving the versatility of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 The utility model provides an overall structural schematic diagram of a fastener detection tooling embodiment.

[0020] Figure 2 A schematic diagram of the three-dimensional structure of a clamping assembly provided in an embodiment of a fastener detection tooling of the utility model.

[0021] Figure 3 A schematic diagram of the planar structure of a clamping assembly provided in an embodiment of a fastener detection tooling of the utility model.

[0022] Figure 4 A schematic diagram of the structure of a detection assembly provided for a fastener detection tooling embodiment of the utility model.

[0023] Figure 5 A schematic diagram of the bottom plan structure of a sliding frame provided in an embodiment of a fastener detection tooling of the utility model.

[0024] Description of reference numerals:

[0025] 1. Base; 2. Slide; 3. Tension detector; 4. Clamping assembly; 5. Hydraulic cylinder; 6. Mounting frame; 7. Detection assembly; 8. Sliding block; 9. Shell; 10. Receiving groove; 11. Receiving area; 12. Spring; 13. Clamping plate; 14. Mounting groove; 15. Sliding rod; 16. Screw rod; 17. Driving motor; 18. Sliding frame; 19. Distance sensor; 20. Acoustic wave detector; 21. Bluetooth module. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0027] like Figure 1-5 As shown, a fastener detection tool provided by an embodiment of the utility model includes a base 1, a hydraulic cylinder 5 is installed on the outer wall of one side of the base 1 by bolts, a tension detector 3 is installed on the outer wall of the other side of the base 1 by bolts, two clamping assemblies 4 are slidably connected inside the base 1, and the two clamping assemblies 4 are fixedly connected to the hydraulic cylinder 5 and the tension detector 3 by bolts respectively, the clamping assembly 4 includes a shell 9, a placement groove 10 is opened on the outer wall of one side of the top of the shell 9, and placement areas 11 are opened on both sides of the inner wall of the placement groove 10, a clamping plate 13 is slidably inserted inside the placement area 11, and three springs 12 are installed on the outer wall of one side of the clamping plate 13 by bolts, and one end of the spring 12 is in contact with the inner wall of the placement area 11.

[0028] Specifically, in this embodiment, a base 1 is included, and a hydraulic cylinder 5 is installed on the outer wall of one side of the base 1 by bolts. The model of the hydraulic cylinder 5 is preferably a light oil cylinder MOB80*50. When placing the fastener on the two clamping assemblies 4, the hydraulic cylinder 5 can be started first, so that one of the sliding blocks 8 slides inside the base 1, so that one of the clamping assemblies 4 is close to the other clamping assembly 4 with a tension detector 3, which is convenient for placing the fastener on the two clamping assemblies 4 and testing the fastener. The hydraulic cylinder 5 can be operated to make the other clamping assembly 4 tighten the fastener to achieve a tension test on the fastener. A tension detector 3 is installed on the outer wall of the other side of the base 1 by bolts. The model of the tension detector 3 is preferably a ZS column S-type tension and pressure sensor. There are two sliding connections inside the base 1. A clamping assembly 4, and two clamping assemblies 4 are fixedly connected to the hydraulic cylinder 5 and the tension detector 3 by bolts respectively. The clamping assembly 4 includes a shell 9, and a placement groove 10 is opened on the outer wall of one side of the top of the shell 9, and placement areas 11 are opened on both sides of the inner wall of the placement groove 10. A clamping plate 13 is slidably inserted inside the placement area 11. When the fastener is placed in the shell 9, the fastener will squeeze the two clamping plates 13, so that the distance between the two clamping plates 13 changes, so that the clamping assembly 4 clamps fasteners of different diameters, which meets the purpose of the device to detect fasteners of different specifications, and three springs 12 are installed on the outer wall of one side of the clamping plate 13 by bolts. Under the action of the spring 12, the two clamping plates 13 can tightly clamp the fastener, and one end of the spring 12 is in contact with the inner wall of the placement area 11.

[0029] The utility model provides a fastener detection tool. When the fastener is placed in a shell 9, the fastener will squeeze the two clamping plates 13, so that the two clamping plates 13 squeeze the spring 12, so that the distance between the two clamping plates 13 changes, so that the clamping assembly 4 clamps fasteners of different diameters, thereby meeting the purpose of the device to detect fasteners of different specifications.

[0030] In one embodiment provided by the present utility model, Figure 2-3 As shown, a sliding block 8 is installed on the outer wall of the bottom of the housing 9 by bolts, and the sliding block 8 is slidably connected inside the sliding groove 2.

[0031] In another embodiment provided by the utility model, a mounting frame 6 is installed on one side of the top of the base 1 by bolts, and a detection component 7 is provided under the mounting frame 6, a mounting groove 14 is opened on the outer wall of one side of the mounting frame 6, and two slide rods 15 are installed inside the mounting groove 14 by bolts, and the slide rods 15 can guide the movement of the detection component 7, and a screw rod 16 is installed inside the mounting groove 14 by a bearing, and a drive motor 17 is installed on the outer wall of one side of the mounting frame 6 by bolts. The model of the drive motor 17 is preferably 28HS2203-20. When the drive motor 17 is started, the screw rod 16 can move with the detection component 7, so that the detection equipment on the detection component 7 can detect the fastener, and the output end of the drive motor 17 is fixedly connected to the screw rod 16 by a flat key.

[0032] In another embodiment provided by the present utility model, Figure 4-5 As shown, the detection component 7 includes a sliding frame 18, which is slidably connected to the sliding rod 15, and is threadedly connected to the lead screw 16. The outer walls of both sides of the sliding frame 18 are equipped with distance sensors 19 by bolts. The model of the distance sensor 19 is preferably BaumerO500W.DP.2-GLIAJ.PVF / H002 standard laser distance sensor. An acoustic wave detector 20 is installed inside the sliding frame 18 by bolts. The model of the acoustic wave detector 20 is preferably RR644-leeb500 acoustic wave flaw detector. A Bluetooth module 21 is provided inside the sliding frame 18. The model of the Bluetooth module 21 is preferably BT-16. The Bluetooth module 21 can connect the device to an external display device, and the Bluetooth module 21 is electrically connected to the acoustic wave detector 20 and the distance sensor 19 through wires.

[0033] Example 1

[0034] A fastener detection tool comprises a base 1, a hydraulic cylinder 5 is installed on the outer wall of one side of the base 1 by bolts, and the model of the hydraulic cylinder 5 is preferably a light oil cylinder MOB80*50. When placing the fastener on the two clamping assemblies 4, the hydraulic cylinder 5 can be started first, so that one of the sliding blocks 8 slides inside the base 1, so that one of the clamping assemblies 4 is close to the other clamping assembly 4 with a tension detector 3, which is convenient for placing the fastener on the two clamping assemblies 4 and testing the fastener. The hydraulic cylinder 5 can be operated to make the other clamping assembly 4 tighten the fastener to achieve a tension test on the fastener. The outer wall of the other side of the base 1 is installed with a tension detector 3 by bolts, and the model of the tension detector 3 is preferably a ZS column S-type tension and pressure sensor. There are two sliding connections inside the base 1. A clamping assembly 4, and two clamping assemblies 4 are fixedly connected to the hydraulic cylinder 5 and the tension detector 3 by bolts respectively. The clamping assembly 4 includes a shell 9, and a placement groove 10 is opened on the outer wall of one side of the top of the shell 9, and placement areas 11 are opened on both sides of the inner wall of the placement groove 10. A clamping plate 13 is slidably inserted inside the placement area 11. When the fastener is placed in the shell 9, the fastener will squeeze the two clamping plates 13, so that the distance between the two clamping plates 13 changes, so that the clamping assembly 4 clamps fasteners of different diameters, which meets the purpose of the device to detect fasteners of different specifications, and three springs 12 are installed on the outer wall of one side of the clamping plate 13 by bolts. Under the action of the spring 12, the two clamping plates 13 can tightly clamp the fastener, and one end of the spring 12 is in contact with the inner wall of the placement area 11.

[0035] Example 2

[0036] This embodiment is further limited on the basis of the embodiment 1, wherein a sliding block 8 is installed on the outer wall at the bottom of the shell 9 by bolts, and the sliding block 8 is slidably connected to the inside of the slide groove 2; a mounting frame 6 is installed on one side of the top of the base 1 by bolts, and a detection component 7 is provided below the mounting frame 6, a mounting groove 14 is opened on the outer wall of one side of the mounting frame 6, and two sliding rods 15 are installed inside the mounting groove 14 by bolts, and the sliding rod 15 can guide the movement of the detection component 7, a screw rod 16 is installed inside the mounting groove 14 by a bearing, and a drive motor 17 is installed on the outer wall of one side of the mounting frame 6 by bolts, and the drive motor The preferred model of 17 is 28HS2203-20. When the drive motor 17 is started, the screw rod 16 can move with the detection component 7, so that the detection device on the detection component 7 detects the fastener, and the output end of the drive motor 17 is fixedly connected to the screw rod 16 through a flat key; the detection component 7 includes a sliding frame 18, the sliding frame 18 is slidably connected to the sliding rod 15, the sliding frame 18 is threadedly connected to the screw rod 16, and the outer walls on both sides of the sliding frame 18 are bolted with distance sensors 19, and the distance sensor 19 is preferably BaumerO500W.DP.2-GLIA J.PVF / H002 standard laser ranging sensor, an acoustic wave detector 20 is installed inside the sliding frame 18 by bolts, and the model of the acoustic wave detector 20 is preferably RR644-leeb500 acoustic wave flaw detector. A Bluetooth module 21 is provided inside the sliding frame 18, and the model of the Bluetooth module 21 is preferably BT-16. The Bluetooth module 21 can connect the device with an external display device, and the Bluetooth module 21 is electrically connected to the acoustic wave detector 20 and the ranging sensor 19 through wires.

[0037] Working principle: During detection, first start the drive motor 17, so that the screw rod 16 moves with the sliding frame 18, so that the sliding frame 18 moves to one end of the base 1, so as to prevent the detection component 7 from affecting the worker's placement of the fasteners on the two clamping components 4. When the fasteners are subsequently placed on the two clamping components 4, the hydraulic cylinder 5 can be started first, so that one of the sliding blocks 8 slides inside the base 1, so that one of the clamping components 4 is close to the other clamping component 4 with the tension detector 3, and then the fastener is placed between the two shells 9. During this process, when the fastener is placed in the shell 9, the fastener will squeeze the two clamping plates 13, so that the two clamping plates 13 squeeze the spring 12, so that the distance between the two clamping plates 13 changes, so that the clamping component 4 clamps fasteners of different diameters, meeting the requirements of the equipment. For the purpose of detecting fasteners of different specifications, the fasteners can be tested later by operating the hydraulic cylinder 5 so that another clamping assembly 4 can tighten the fastener to achieve a tension test on the fastener. After the tension test is completed, the drive motor 17 can be operated to start so that the screw rod 16 moves with the two sliding frames 18, so that the distance sensor 19 detects different positions of the fastener. Subsequently, the length of the inner groove of the sliding frame 18 minus the data detected by the two distance sensors 19 can be used to obtain the diameter of the fastener to determine whether the fastener is deformed during the tension test. In addition, as the drive motor 17 moves, the acoustic wave detector 20 will be started, so that the acoustic wave detector 20 can detect the fastener to detect whether there are defects such as cracks inside the fastener after the tension test, thereby greatly improving the versatility of the tooling.

[0038] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A fastener inspection tool, comprising a base (1), characterized in that: A hydraulic cylinder (5) is installed on the outer wall of one side of the base (1) by bolts, and a tension detector (3) is installed on the outer wall of the other side of the base (1) by bolts. Two clamping assemblies (4) are slidably connected inside the base (1), and the two clamping assemblies (4) are fixedly connected to the hydraulic cylinder (5) and the tension detector (3) by bolts respectively. The clamping assembly (4) comprises a shell (9), and a placement groove (10) is provided on the outer wall of one side of the top of the shell (9), and placement areas (11) are provided on both sides of the inner wall of the placement groove (10), and a clamping plate (13) is slidably inserted inside the placement area (11), and three springs (12) are installed on the outer wall of one side of the clamping plate (13) by bolts, and one end of the spring (12) is in contact with the inner wall of the placement area (11).

2. A fastener detection tool according to claim 1, characterized in that: A sliding block (8) is mounted on the outer wall of the bottom of the housing (9) via bolts, and the sliding block (8) is slidably connected inside the sliding groove (2).

3. A fastener detection tool according to claim 1, characterized in that: A mounting frame (6) is mounted on one side of the top of the base (1) via bolts, and a detection component (7) is provided below the mounting frame (6).

4. A fastener detection tool according to claim 3, characterized in that: An installation groove (14) is provided on an outer wall of one side of the installation frame (6), and two sliding rods (15) are installed inside the installation groove (14) by means of bolts.

5. A fastener detection tool according to claim 4, characterized in that: A screw rod (16) is installed inside the installation groove (14) via a bearing, a drive motor (17) is installed on an outer wall of one side of the installation frame (6) via bolts, and an output end of the drive motor (17) is fixedly connected to the screw rod (16) via a flat key.

6. A fastener detection tool according to claim 5, characterized in that: The detection assembly (7) comprises a sliding frame (18), the sliding frame (18) is slidably connected to the sliding rod (15), and the sliding frame (18) is threadedly connected to the screw rod (16).

7. A fastener detection tool according to claim 6, characterized in that: Distance measuring sensors (19) are installed on the outer walls of both sides of the sliding frame (18) by bolts, and a sound wave detector (20) is installed inside the sliding frame (18) by bolts. A Bluetooth module (21) is provided inside the sliding frame (18), and the Bluetooth module (21) is electrically connected to the sound wave detector (20) and the distance measuring sensor (19) through wires.

Citation Information

Patent Citations

  • Fastener detection tool

    CN218584536U