Needle flame tester with flame ruler
By designing ignitors and servo motor systems with flame rulers in the needle flame tester, the safety and convenience problems of operators when detecting flame length are solved, and more accurate and convenient flame length measurement is achieved.
Patent Information
- Application Number
- CN202420572619.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-22
AI Technical Summary
When performing flame length detection by existing needle flame testers, the operator needs to manually hold the flame ruler, which is easily burned by the flame and the ruler is easily lost.
Design a needle flame tester with a flame ruler, which rotates the flame ruler to the blowtorch assembly through igniter rotation to achieve flame length measurement, and detachable connection and precise control of the igniter and flame ruler through servo motors and mountings.
Simplifies the use and storage of flame rulers, avoids the risk of operators being burned by flames, and improves the accuracy and convenience of measurement.
Smart Images

Figure CN222599594U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of plastic sample testing, and in particular to a needle flame tester with a flame scale. Background Art
[0002] At present, in the fields of fiber reinforced composite materials, plastic products, polymer materials products, etc., after the products have been developed and trial-produced, before they are officially put into mass production, they often need to undergo selective tensile testing, compression testing, bending testing, fatigue testing, flame retardancy testing and other tests due to different product use environments.
[0003] In order to test the flame retardancy of samples of composite materials and plastic products, the samples are usually placed in a needle flame tester for testing. When testing the samples, the samples are clamped by the sample clamping assembly, the spray needle is first placed on the blowtorch and gas is introduced and the spray needle head is ignited by the igniter. After ignition, the operator places the flame ruler on the spray needle to measure the length of the flame. After the measurement is completed, the relative position of the sample clamping assembly and the spray needle is adjusted, and then the operator manually rotates the igniter to avoid it, and rotates the angle of the blowtorch to tilt the spray needle, and burns the sample through the spray needle to perform the flame retardancy test.
[0004] Regarding the above-mentioned related technologies, when detecting the flame length, the operator needs to manually place the flame ruler on the ignited spray needle. Since the operator holds the flame ruler for measurement, he may be burned by the flame at the spray needle, and the flame ruler is small in size and easy to lose. Utility Model Content
[0005] In order to facilitate the use and storage of the flame ruler, the present application provides a needle flame tester with a flame ruler.
[0006] The present application provides a needle flame tester with a flame ruler, which adopts the following technical solution:
[0007] A needle flame tester with a flame scale comprises a box body, wherein a sample clamping assembly for clamping a sample and adjusting the position of the sample is arranged in the box body, a moving assembly is arranged in the box body, the moving assembly is provided with a mounting seat, the moving assembly is used to adjust the position of the mounting seat, the mounting seat is rotatably connected to a blowtorch base for mounting a spray needle, the blowtorch base is provided with a blowtorch assembly, an igniter base is arranged on one side of the blowtorch base, the igniter base is provided with a connecting hole, the inner wall of the connecting hole is rotatably connected to the igniter, and the igniter is detachably connected to the flame scale.
[0008] By adopting the above technical solution, when detecting the flame height, the operator rotates the igniter to the top of the blowtorch assembly, ignites the blowtorch assembly through the igniter, and then rotates the flame ruler to the blowtorch assembly by rotating the igniter to measure the flame length. Since the flame ruler is installed on the igniter, the use and storage of the flame ruler is effectively simplified.
[0009] Optionally, the igniter is provided with a mounting part, which includes a mounting ring and a fixing rod, one end of the fixing rod is fixedly connected to the mounting ring, an opening is provided on the side of the mounting ring away from the fixing rod, the mounting ring is clamped with the igniter, and a slot is provided on the side of the fixing rod away from the igniter, and the slot is adapted to the flame scale.
[0010] By adopting the above technical solution, the installation of the igniter and the flame ruler is achieved through the mounting piece. The operator installs the flame ruler on the fixing rod through the slot, and fixes the mounting piece to the igniter through the opening on the mounting ring, thereby effectively achieving a detachable connection of the flame ruler.
[0011] Optionally, the igniter base is provided with a first servo motor, the first servo motor is provided with a first gear, the igniter is provided with a second gear, the first gear is meshed with the second gear, and when the first servo motor rotates, the igniter rotates in the igniter base.
[0012] By adopting the above technical solution, when the igniter needs to be rotated, the first servo motor rotates to drive the first gear to rotate, and the first gear drives the second gear to rotate, and the second gear drives the igniter to rotate. Since the rotation angle of the servo motor is controllable, the rotation angle of the igniter can be precisely controlled, and the igniter can be effectively rotated by the motor instead of the operator.
[0013] Optionally, the fixing rod and the mounting ring are integrally formed.
[0014] By adopting the above technical solution, since the fixing rod and the mounting ring are integrally formed, the manufacturing method of the mounting part is effectively simplified during processing and manufacturing, and the connection method between the mounting ring and the fixing rod is simplified.
[0015] Optionally, a second servo motor is provided on a side of the mounting seat away from the blowtorch base, and a motor shaft of the second servo motor is connected to the mounting seat. When the second servo motor rotates, the mounting seat rotates along with the second servo motor.
[0016] By adopting the above technical solution, when the mounting base rotates, the mounting base is driven to rotate by the second servo motor, and the rotation angle of the second servo motor is controlled, so that the motor can rotate the mounting base instead of the operator, thereby effectively adjusting the rotation angle of the mounting base without the operator having to approach the lit blowtorch to operate.
[0017] Optionally, the igniter is provided with a limiting ring, the diameter of which is larger than the diameter of the connecting hole, and when in normal use, the lower end surface of the limiting ring remains in contact with the upper end surface of the igniter base.
[0018] By adopting the above technical solution, when the igniter is used normally, the lower end face of the limit ring abuts against the upper end face of the igniter base, and the limit ring abuts against the upper end face of the igniter during the entire installation and use process, effectively limiting the igniter.
[0019] Optionally, the sample clamping assembly includes a clamp base, a horizontal slide rail and a vertical slide rail, the horizontal slide rail is fixedly connected to the inner wall of the box body, the horizontal slide rail includes an upper slide rail and a lower slide rail, the upper slide rail and the lower slide rail are both slidably connected with a slider, the vertical slide rail is located between the two sliders, the clamp base is slidably connected to the vertical slide rail, a lead screw is rotatably connected between the two sliders, the clamp base is provided with a threaded hole adapted to the lead screw, the slider is provided with a driving motor for driving the lead screw to rotate, the clamp base is provided with a clamping jaw, and the clamp base is provided with a driving assembly for driving the clamping jaw to move horizontally.
[0020] By adopting the above technical solution, the operator manually adjusts the position of the slider on the upper slide rail and the lower slide rail, thereby adjusting the position on the clamp base, and then drives the lead screw to rotate through the drive motor, thereby adjusting the clamp base in the vertical direction, and then adjusts the position of the clamp installed on the clamp base through the drive assembly, thereby effectively adjusting the position of the clamp.
[0021] Optionally, the blowtorch assembly includes a blowtorch socket and a spray needle. The blowtorch socket is detachably connected to the blowtorch base, and the blowtorch socket is provided with a slot adapted to the spray needle.
[0022] By adopting the above technical solution, when installing the blowtorch assembly, the pin is installed into the blowtorch socket through the slot, which simplifies the difficulty of installing the blowtorch assembly. When replacing the spray needle, it is only necessary to pull the spray needle out of the blowtorch socket and insert a new spray needle into the blowtorch socket to complete the replacement of the spray needle, which effectively simplifies the replacement and installation of the blowtorch assembly.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. When testing the flame height, the operator rotates the igniter to the top of the blowtorch assembly, ignites the blowtorch assembly through the igniter, and then rotates the flame ruler to the blowtorch assembly to measure the flame length. Since the flame ruler is installed on the igniter, the use and storage of the flame ruler is effectively simplified;
[0025] 2. The igniter and the flame ruler are installed through the mounting piece. The operator installs the flame ruler on the fixing rod through the slot, and fixes the mounting piece to the igniter through the opening on the mounting ring, effectively realizing the detachable connection of the flame ruler. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of a needle flame tester with a flame ruler.
[0027] Figure 2 yes Figure 2 Enlarged schematic diagram of part A.
[0028] Figure 3 This is a schematic diagram of some of the internal structures.
[0029] Figure 4 yes Figure 2 Schematic diagram of the enlarged portion B.
[0030] Explanation of the reference numerals: 1. housing; 2. moving assembly; 21. mounting seat; 22. blowtorch base; 23. blowtorch assembly; 231. blowtorch socket; 232. spray needle; 24. igniter base; 241. igniter; 242. flame ruler; 243. mounting piece; 244. limiting ring; 25. first servo motor; 251. first gear; 252. second gear; 26. second servo motor; 3. sample clamping assembly; 31. horizontal slide rail; 32. vertical slide rail; 33. slider; 34. fixture base; 35. lead screw; 36. drive assembly; 37. clamping jaw. DETAILED DESCRIPTION
[0031] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0032] The embodiment of the present application discloses a needle flame tester with a flame scale 242 .
[0033] Reference Figure 1 and Figure 2A needle flame tester with a flame scale 242 comprises a box body 1, wherein the box body 1 is provided with a sample clamping assembly 3 for clamping a sample and adjusting the position of the sample, wherein a moving assembly 2 is provided in the box body 1, wherein the moving assembly 2 is provided with a mounting seat 21, wherein the moving assembly 2 is used to adjust the position of the mounting seat 21, wherein the mounting seat 21 is rotatably connected with a blowtorch base 22 for mounting a spray needle 232, wherein the blowtorch base 22 is provided with a blowtorch assembly 23, wherein an igniter 241 base 24 is provided at one side of the blowtorch base 22, wherein the igniter 241 base 24 is provided with a connecting hole, wherein the inner wall of the connecting hole is rotatably connected with the igniter 241, and the igniter 241 is detachably connected with the flame scale 242. When detecting the flame height, the operator rotates the igniter 241 to above the blowtorch assembly 23, ignites the blowtorch assembly 23 through the igniter 241, and then rotates the flame ruler 242 to the blowtorch assembly 23 by rotating the igniter 241 to measure the flame length. Since the flame ruler 242 is installed on the igniter 241, the use and storage of the flame ruler 242 is effectively simplified.
[0034] Reference Figure 2 and Figure 3 In order to realize the detachable connection between the flame scale 242 and the igniter 241, a mounting member 243 is installed on the igniter 241. In this example, the mounting member 243 includes a mounting ring and a fixing rod. One end of the fixing rod is fixedly connected to the mounting ring. An opening is provided on the side of the mounting ring away from the fixing rod. The mounting ring is clamped with the igniter 241. A clamping groove is provided on the side of the fixing rod away from the igniter 241. The clamping groove is adapted to the flame scale 242. The igniter 241 and the flame scale 242 are installed through the mounting member 243. The operator installs the flame scale 242 on the fixing rod through the clamping groove, and then fixes the mounting member 243 to the igniter 241 through the opening on the mounting ring. Since the connection between the mounting ring and the igniter 241 is clamped, and the flame scale 242 and the fixing rod are also clamped, it is convenient to disassemble the mounting member 243.
[0035] Reference Figure 3 In order to facilitate the production of the connecting rod, the fixing rod and the mounting ring are integrally formed. Since the fixing rod and the mounting ring are integrally formed, the manufacturing method of the mounting member 243 is effectively simplified during processing and manufacturing, and the connection method between the mounting ring and the fixing rod is simplified.
[0036] Reference Figure 3During use, the angle of the flame needs to be adjusted to ignite different parts of the sample. In the existing technology, the operator is usually required to manually adjust the angle and confirm the adjusted angle through the corresponding dial. In order to replace the operator to adjust the angle of the blowtorch assembly 23. A second servo motor 26 is provided on the side of the mounting seat 21 away from the blowtorch base 22. The motor shaft of the second servo motor 26 is connected to the mounting seat 21. When the second servo motor 26 rotates, the mounting seat 21 rotates with the second servo motor 26. When the mounting seat 21 rotates, the mounting seat 21 is driven to rotate by the second servo motor 26. By controlling the rotation angle of the second servo motor 26, the motor replaces the operator to rotate the mounting seat 21, and the rotation angle of the mounting seat 21 is effectively adjusted. At the same time, there is no need for the operator to operate close to the ignited blowtorch.
[0037] Reference Figure 2 and Figure 3 , in order to achieve avoidance after the igniter 241 has ignited. The base 24 of the igniter 241 is provided with a first servo motor 25, the first servo motor 25 is provided with a first gear 251, and the igniter 241 is provided with a second gear 252. The first gear 251 and the second gear 252 are kept in meshing. When the first servo motor 25 rotates, the igniter 241 rotates in the base 24 of the igniter 241. When the igniter 241 needs to be rotated, the first gear 251 is driven to rotate by the rotation of the first servo motor 25, and the second gear 252 is driven to rotate by the first gear 251, and the igniter 241 is driven to rotate by the second gear 252. Since the rotation angle of the servo motor is controllable, the rotation angle of the igniter 241 is precisely controlled, and the igniter 241 is effectively rotated by the motor instead of the operator.
[0038] Reference Figure 2 and Figure 3 , in order to reduce the displacement of the igniter 241 in the vertical direction during use. The igniter 241 is provided with a limiting ring 244, the diameter of which is larger than the diameter of the connecting hole. When in normal use, the lower end face of the limiting ring 244 is in contact with the upper end face of the base 24 of the igniter 241. When the igniter 241 is in normal use, the lower end face of the limiting ring 244 is in contact with the upper end face of the base 24 of the igniter 241, and the limiting ring 244 is in contact with the upper end face of the igniter 241 during the entire installation and use process, so as to effectively limit the igniter 241.
[0039] Reference Figure 3After long-term use, the blowtorch assembly 23 needs to be replaced. In order to facilitate the maintenance and replacement of the blowtorch assembly 23, the blowtorch assembly 23 includes a blowtorch socket 231 and a spray needle 232. The blowtorch socket 231 is detachably connected to the blowtorch base 22, and the blowtorch socket 231 is provided with a slot adapted to the spray needle 232. When installing the blowtorch assembly 23, the pin is installed to the blowtorch socket 231 through the slot, which simplifies the installation difficulty of the blowtorch assembly 23. When replacing the spray needle 232, it is only necessary to pull the spray needle 232 out of the blowtorch socket 231 and insert a new spray needle 232 into the blowtorch socket 231 to complete the replacement of the spray needle 232, which simplifies the replacement and installation of the blowtorch assembly 23.
[0040] Reference Figure 2 and Figure 4 In actual use, the blowtorch assembly 23 and the sample clamping assembly 3 for clamping the sample need to be adjusted. In this example, the sample clamping assembly 3 includes a clamp base 34, a horizontal slide rail 31 and a vertical slide rail 32. The horizontal slide rail 31 is fixedly connected to the inner wall of the box body 1. The horizontal slide rail 31 includes an upper slide rail and a lower slide rail. The upper slide rail and the lower slide rail are both slidably connected with a slider 33. The vertical slide rail 32 is located between the two sliders 33. The clamp base 34 is slidably connected to the vertical slide rail 32. A lead screw 35 is rotatably connected between the two sliders 33. The clamp base 34 is provided with a threaded hole adapted to the lead screw 35. The slider 33 is provided with a driving motor for driving the lead screw 35 to rotate. The clamp base 34 is provided with a clamping jaw 37. The clamp base 34 is provided with a driving assembly 36 for driving the clamping jaw 37 to move horizontally. The operator manually adjusts the position of the slider 33 on the upper slide rail and the lower slide rail, thereby adjusting the position on the clamp base 34, and then drives the lead screw 35 to rotate through the drive motor to adjust the clamp base 34 in the vertical direction, and then adjusts the position of the clamp 37 installed on the clamp base 34 through the drive assembly 36, thereby effectively adjusting the position of the clamp 37.
[0041] The implementation principle of a needle flame tester with a flame ruler 242 in an embodiment of the present application is as follows: the flame ruler 242 is installed on the igniter 241 through the mounting member 243, and the igniter 241 and the flame ruler 242 are controlled by the first servo motor 25 to approach and move away from the blowtorch assembly 23, thereby achieving avoidance of the igniter 241 and the flame ruler 242, and the rotation of the mounting base 21 is controlled by the second servo motor 26, thereby achieving control of the angle of the blowtorch assembly 23.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A needle flame tester with a flame scale, comprising a housing (1), characterized in that: The box body (1) is provided with a sample clamping assembly (3) for clamping a sample and adjusting the position of the sample. The box body (1) is provided with a moving assembly (2). The moving assembly (2) is provided with a mounting seat (21). The moving assembly (2) is used to adjust the position of the mounting seat (21). The mounting seat (21) is rotatably connected to a blowtorch base (22) for mounting a spray needle (232). The blowtorch base (22) is provided with a blowtorch assembly (23). An igniter (241) base (24) is provided on one side of the blowtorch base (22). The igniter (241) base (24) is provided with a connecting hole. The inner wall of the connecting hole is rotatably connected to the igniter (241). The igniter (241) is detachably connected to a flame scale (242).
2. A needle flame tester with a flame ruler according to claim 1, characterized in that: The igniter (241) is provided with a mounting member (243), the mounting member (243) comprising a mounting ring and a fixing rod, one end of the fixing rod being fixedly connected to the mounting ring, a side of the mounting ring away from the fixing rod being provided with an opening, the mounting ring being snap-connected with the igniter (241), a side of the fixing rod away from the igniter (241) being provided with a slot, the slot being adapted to the flame scale (242).
3. A needle flame tester with a flame ruler according to claim 2, characterized in that: The igniter (241) base (24) is provided with a first servo motor (25), the first servo motor (25) is provided with a first gear (251), the igniter (241) is provided with a second gear (252), the first gear (251) and the second gear (252) are kept in meshing, and when the first servo motor (25) rotates, the igniter (241) rotates in the igniter (241) base (24).
4. The needle flame tester with a flame ruler according to claim 2, characterized in that: The fixing rod and the mounting ring are integrally formed.
5. The needle flame tester with a flame ruler according to claim 1, characterized in that: A second servo motor (26) is provided on a side of the mounting seat (21) away from the blowtorch base (22); a motor shaft of the second servo motor (26) is connected to the mounting seat (21); when the second servo motor (26) rotates, the mounting seat (21) rotates along with the second servo motor (26).
6. The needle flame tester with a flame ruler according to claim 1, characterized in that: The igniter (241) is provided with a limiting ring (244), the diameter of the limiting ring (244) is larger than the diameter of the connecting hole, and when in normal use, the lower end surface of the limiting ring (244) is kept in contact with the upper end surface of the igniter (241) base (24).
7. The needle flame tester with a flame ruler according to claim 1, characterized in that: The sample clamping assembly (3) comprises a clamp base (34), a horizontal slide rail (31) and a vertical slide rail (32), wherein the horizontal slide rail (31) is fixedly connected to the inner wall of the box body (1), the horizontal slide rail (31) comprises an upper slide rail and a lower slide rail, both of which are slidably connected to a slider (33), the vertical slide rail (32) is located between the two sliders (33), the clamp base (34) is slidably connected to the vertical slide rail (32), a lead screw (35) is rotatably connected between the two sliders (33), the clamp base (34) is provided with a threaded hole adapted to the lead screw (35), the slider (33) is provided with a driving motor for driving the lead screw (35) to rotate, the clamp base (34) is provided with a clamping jaw (37), and the clamp base (34) is provided with a driving assembly (36) for driving the clamping jaw (37) to move horizontally.
8. The needle flame tester with a flame ruler according to claim 1, characterized in that: The blowtorch assembly (23) comprises a blowtorch socket (231) and a spray needle (232); the blowtorch socket (231) is detachably connected to the blowtorch base (22); and the blowtorch socket (231) is provided with a slot adapted to the spray needle (232).