Integrated control device
By designing integrated control equipment and integrating multiple control modules and interfaces, the cumbersome problem of industrial equipment control is solved, and a more efficient and convenient control process is achieved, reducing failure rate and cost.
Patent Information
- Application Number
- CN202420634464.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In industrial automation scenarios, multiple independent control equipment leads to cumbersome control of industrial equipment, increasing the work burden of operators and difficulty in solving faults.
Design an integrated control device, integrating multiple control modules (including PLC control module, data control module, display control module and vision control module), and realize unified control and data transmission of industrial equipment through integrated controller and multiple interfaces (such as COM interface, Ethernet bus interface, GPIO interface, Ethernet server interface and USB interface).
Through integrated control equipment, the control process of industrial equipment is simplified, control convenience is improved, failure rate and fault resolution difficulty are reduced, and the complexity and cost of the control system are reduced.
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Figure CN222600089U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of device control, and in particular to an integrated control device. Background Art
[0002] In the current industrial automation scenario, the control system of industrial equipment is generally equipped with control devices such as PLC (Programmable Logic Controller), visual controller, HMI (Human Machine Interface) controller and IPC (Industrial Personal Computer) for data management. Each control device can operate independently to complete the control of industrial equipment, but more control devices also make the control of industrial equipment more cumbersome. Therefore, how to improve the control convenience of industrial equipment has become an urgent problem to be solved. Summary of the invention
[0003] The embodiment of the present application discloses an integrated control device, which can improve the control convenience of industrial equipment.
[0004] The embodiment of the present application discloses an integrated control device, which is communicatively connected with industrial equipment; the integrated control device includes:
[0005] An integrated controller, used to integrate multiple control modules, wherein the multiple control modules include a programmable logic controller (PLC) control module, a data control module, a display control module, and a visual control module;
[0006] A display for displaying an industrial equipment control interface; the industrial equipment control interface includes a selection interface, a PLC control interface corresponding to the PLC control module, a data control interface corresponding to the data control module, a display control interface corresponding to the display control module, and a visual control interface corresponding to the visual control module;
[0007] The serial communication port COM interface, the Ethernet bus interface and the general purpose input and output GPIO interface are respectively used to output the device control instructions of the PLC control module to the corresponding industrial equipment;
[0008] An Ethernet server interface, used to output the data determined by the data control module to a server;
[0009] The universal serial bus USB interface is used to output the visual control instructions of the visual control module to the camera device.
[0010] In one embodiment, the integrated control device further comprises a control button;
[0011] The control button is used to detect a first operation;
[0012] The display is also used to respond to the first operation detected by the control button and display a target interface corresponding to the first operation; the target interface corresponding to the first operation includes the selection interface, the PLC control interface, the data control interface, the visual control interface and a preset interface in the display control interface.
[0013] In one embodiment, the control button is used to detect a second operation;
[0014] The integrated controller is further used to control the integrated control device to shut down in response to the second operation detected by the control button; and / or, is further used to control the integrated control device to start up in response to the first operation detected by the control button.
[0015] In one embodiment, the integrated controller is further used to control the startup of the multiple control modules according to a preset startup sequence during the process of controlling the startup of the integrated control device.
[0016] In one embodiment, the COM interface is used to output the first device control instruction of the PLC control module to a serial communication device;
[0017] The Ethernet bus interface is used to output the second device control instruction of the PLC control module to the bus control slave device, and the bus control master device includes an integrated control device;
[0018] The GPIO interface is used to output the third device control instruction of the PLC control module to the input and output IO device.
[0019] In one embodiment, the bus-controlled slave device includes a bus-type servo motor and / or a bus-type IO device.
[0020] In one embodiment, the selection interface includes selection controls corresponding to the PLC control interface, the data control interface, the visual control interface, and the display control interface, respectively, and the selection interface is used to jump to any control interface among the PLC control interface, the data control interface, the visual control interface, and the display control interface.
[0021] In one embodiment, the industrial equipment control interface further includes a setting interface, wherein the setting interface is used to set control parameters of the integrated controller, wherein the control parameters include a preset startup sequence of the multiple control modules.
[0022] In one embodiment, the PLC control interface is used to control the operation of the industrial equipment;
[0023] The data control interface is used to set the analysis parameters of the data analysis function and display the equipment information of the industrial equipment;
[0024] The display control interface is used to set the display parameters of the display;
[0025] The visual control interface is used to set the camera parameters of the camera device that is communicatively connected to the integrated control device and to control the calibration work of the camera device.
[0026] In one embodiment, the integrated control device further comprises a memory, and the plurality of control modules have a shared memory space in the memory.
[0027] The embodiment of the present application discloses an integrated control device, including:
[0028] A memory storing executable program code;
[0029] a processor coupled to the memory;
[0030] The processor calls the executable program code stored in the memory to execute the method described in any one of the above embodiments.
[0031] An embodiment of the present application discloses a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, wherein when the computer program is executed by a processor, the processor executes the method described in any one of the above embodiments.
[0032] The integrated control device disclosed in the embodiment of the present application may include an integrated controller, a display and multiple interfaces. The integrated controller may integrate multiple control modules, including a PLC control module, a data control module, a display control module and a visual control module. The display may display an industrial equipment control interface, which includes a selection interface, a PLC control interface corresponding to the PLC control module, a data control interface corresponding to the data control module, a display control interface corresponding to the display control module and a visual control interface corresponding to the visual control module. The multiple interfaces include a COM interface, an Ethernet bus interface and a GPIO interface, which are respectively used to output the device control instructions of the PLC control module to the corresponding industrial equipment. The multiple interfaces also include an Ethernet server interface, which is used to output the data determined by the data control module to the server. The multiple interfaces also include a USB interface, which is used to output the visual control instructions of the visual control module to the camera device. In the embodiment of the present application, each control module is integrated in the integrated controller, and the display may display the control interface corresponding to each control module. The control module may transmit instructions or information to the corresponding device through the corresponding interface, so that the integrated controller realizes the control function of multiple control devices, and the user does not need to use multiple controllers to control the industrial equipment, thereby improving the control convenience of the industrial equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0034] Figure 1 It is a schematic diagram of an application scenario of an integrated control device disclosed in an embodiment of the present application;
[0035] Figure 2 It is a structural schematic diagram of an integrated control device disclosed in an embodiment of the present application;
[0036] Figure 3-A It is a structural schematic diagram of an integrated control device disclosed in an embodiment of the present application;
[0037] Figure 3-B It is a structural schematic diagram of an integrated control device disclosed in an embodiment of the present application;
[0038] Figure 4 This is a schematic diagram of a selection interface disclosed in an embodiment of the present application;
[0039] Figure 5It is a schematic diagram of the device operation flow of an integrated control device disclosed in an embodiment of the present application;
[0040] Figure 6 It is a structural schematic diagram of an integrated control system disclosed in an embodiment of the present application;
[0041] Figure 7 It is a structural block diagram of an integrated control device disclosed in an embodiment of the present application. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0043] It should be noted that the terms "including" and "having" in the embodiments of the present application and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0044] It is understood that the terms "first", "second", etc. used in this application may be used herein to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish a first element from another element. For example, without departing from the scope of this application, a first operation may be referred to as a second operation, and similarly, a second operation may be referred to as a first operation. Both the first operation and the second operation are operations, but they are not the same operation.
[0045] In the current industrial automation field, the control systems of industrial equipment are generally equipped with a variety of control devices, which can generally include PLC, visual controller, HMI controller, and IPC for data management. Each control device has its own unique functions and uses, and can operate independently. Each control device can cooperate to complete the control and monitoring tasks of industrial equipment. The control system containing multiple control devices provides a high degree of flexibility and customizability for industrial production, and can meet different process flows and production requirements.
[0046] However, with the increase in the number of control devices, the control complexity of industrial equipment has also increased. Due to the existence of multiple control devices, operators need to switch between different control devices to perform various control and monitoring operations. Such an operation process is not only cumbersome, but also prone to operator errors, affecting production efficiency and equipment stability. In addition, since there will be various data transmissions between various control devices, it is necessary to set up data transmission equipment (network cables, switches, data cables, etc.) to connect various control devices. Data transmission equipment may also affect the real-time communication between various control devices and increase the failure rate of the control system. System failure will bring greater control difficulty. In addition, each control device also requires power transmission equipment to power each control device. Data transmission equipment and power transmission equipment will make the wiring of the control system more complicated. In the event of a system failure, the difficulty of solving the system failure will be further increased.
[0047] The embodiment of the present application discloses an integrated control device, which can reduce the failure rate of the control device and the difficulty of solving the device failure, and can improve the control convenience of industrial equipment.
[0048] like Figure 1 As shown, Figure 1 1 is a schematic diagram of an application scenario of an integrated control device disclosed in an embodiment of the present application, and the application scenario may include an integrated control device 110, an industrial device 120, and a camera device 130. Among them, the industrial device 120 may be connected to the integrated control device 110 for communication, and the camera device 130 may also be connected to the integrated control device 110 for communication. Optionally, the industrial device 120 may include one or more, and the camera device 130 may also include one or more, and there is no limitation on this.
[0049] Industrial equipment 120 may refer to various mechanical equipment required in industrial production processes such as production, processing, manufacturing, and packaging. Industrial equipment 120 includes, but is not limited to, mechanical equipment, automation equipment, industrial instruments, conveying equipment, control equipment, etc. Industrial equipment 120 may be used to complete various production tasks and improve production efficiency and product quality. The application fields of industrial equipment 120 may include, but are not limited to, manufacturing, energy, chemical engineering, construction, food processing, pharmaceutical manufacturing, and other fields. Industrial equipment 120 may be a single device or may be composed of multiple devices in the entire production line, and there is no restriction on this.
[0050] The camera device 130 may refer to a device capable of capturing images or videos, and may include but is not limited to an image sensor, a lens, an image processor, etc. The camera device 130 may also include a camera interface, which may refer to an interface for the camera device 130 to communicate with the integrated control device 110 via a connecting line, and the camera interface may include a USB (Universal Serial Bus) interface, and the connecting line may include a USB data line.
[0051] The integrated control device 110 may include an industrial tablet, which may refer to a tablet or touch screen device specially designed for use in an industrial environment. Compared with consumer-grade tablets, industrial tablets are generally more durable and stable to meet the stringent requirements of industrial production scenarios. Optionally, the integrated control device 110 may include a first interface corresponding to the industrial device 120 and a second interface corresponding to the camera device 130. Optionally, compared with the camera device 130, the integrated control device 110 has higher control requirements for the industrial device 120, such as a faster response speed. Therefore, the data transmission performance of the first interface of the integrated control device 110 may be greater than the data transmission performance of the second interface, and the data transmission performance may include but is not limited to data transmission rate, data transmission bandwidth, etc. Specifically, the first interface may be a bus interface, and the integrated control device 110 may be connected to the industrial device through the bus interface, and the second interface may be a USB interface, and the integrated control device may be connected to the camera device through the USB interface.
[0052] In order to more clearly illustrate the structure of the integrated control device, such as Figure 2 As shown, Figure 2 1 is a schematic diagram of the structure of an integrated control device disclosed in an embodiment of the present application. The integrated control device 110 may include an integrated controller 111 and a display 112. The integrated controller 111 may be used to integrate multiple control modules, and the multiple control modules may include a PLC control module, a data control module, a display control module, and a visual control module. The display 112 may display an industrial equipment control interface, which includes a selection interface and a PLC control interface corresponding to the PLC control module, a data control interface corresponding to the data control module, a display control interface corresponding to the display control module, and a visual control interface corresponding to the visual control module. Each control interface may be used to control the corresponding control module.
[0053] It should be noted that the PLC control module can be used to realize the simulation of PLC, the data control module can be used to realize the simulation of IPC for management data, and the IPC for management data can be provided with MES (Manufacturing Execution System) or SCADA (Supervisory Control And Data Acquisition) system, the vision control module can be used to realize the simulation of vision controller, and the display control module can be used to realize the simulation of HMI controller.
[0054] Optionally, the PLC control module can obtain control information for generating control instructions, generate control instructions corresponding to the control information, and send them to the industrial equipment to control the industrial equipment to perform the work corresponding to the control information. Among them, the control information may include but is not limited to the image analysis results generated by the visual control module, the user interaction information generated by the display control module, the real-time data of the working equipment saved by the data control module, etc. Optionally, the PLC control module can also control the camera device so that the camera device captures the target image corresponding to the industrial equipment. Therefore, the PLC control interface is used to control the equipment operation of the industrial equipment. Among them, the user can perform a first control operation on the PLC control interface, and the display detects the user's first control operation, and then controls the equipment of the industrial equipment to perform the work corresponding to the first operation according to the first control operation.
[0055] Optionally, the data control module can obtain the real-time data of the industrial equipment, classify and save the real-time data of the industrial equipment, and analyze the real-time data. The embodiment of the present application does not limit the data processing of the data control module. Therefore, the data control interface is used to set the analysis parameters of the data analysis function and display the equipment information of the industrial equipment. The analysis parameters may refer to the parameters when analyzing the real-time data. The equipment information may include but is not limited to the equipment status, operating parameters, alarm information, etc., so that the staff can understand the current status and performance of the industrial equipment.
[0056] In one embodiment, the integrated control device can also be connected to a server, and the data control module can also save real-time data to the server, and can also save other data to the server, without limitation. By implementing this embodiment, data loss caused by a control module crash can be avoided, thereby improving data security.
[0057] Optionally, the visual control module can obtain the target image corresponding to the industrial equipment, and perform image analysis on the target image to obtain the image analysis result. Among them, the target image corresponding to the industrial equipment may include the device image of the working equipment, and may also include the environmental image of the working environment corresponding to the industrial equipment, and may also include the material image of the processed material of the industrial equipment. The embodiment of the present application does not limit the content contained in the target image. The visual control module can extract the image features corresponding to the target image, and determine the image analysis result based on the image features. The image features may include but are not limited to the device posture of the industrial equipment, the environmental features of the working environment, the material features of the processed materials, etc. Therefore, the visual control interface can be used to set the camera parameters of the camera device that is connected to the integrated control device for communication and to perform calibration of the camera device, so that the camera device can capture a more accurate target image.
[0058] Optionally, the display control module can control the display to display an industrial equipment control interface, which can match the size of the display. The display control interface can be used to set the display parameters of the display, which can include but are not limited to the interface form, which can refer to the form of any interface, such as a selection interface, various control interfaces, and a setting interface, etc. The interface form can refer to the size and position of graphic elements in the interface.
[0059] The industrial equipment control interface may include equipment information of the industrial equipment and / or functional controls of the industrial equipment, such as the PLC control interface includes functional controls of the industrial equipment, and the data control interface may include equipment information of the industrial equipment. Among them, the functional controls of the industrial equipment may refer to interactive elements on the industrial equipment control interface, allowing users to directly operate various functions or parameters of the equipment. The functional controls may be graphic elements and have operation options corresponding to the equipment functions of the industrial equipment. The functional controls of the industrial equipment may include but are not limited to buttons, sliders, text boxes, etc. Buttons can be used to start, stop or reset industrial equipment, sliders can be used to adjust equipment parameters of industrial equipment, such as speed, temperature, pressure, etc., and text boxes can be used to input equipment parameters or equipment commands of industrial equipment. The embodiments of the present application do not limit the functional controls.
[0060] It is understandable that, in order to manage each control module, the integrated control device may further include a background management module, which may be used to manage the PLC control module, the data control module, the visual control module, and the display control module. Optionally, the background management module may be used to allocate memory space and threads corresponding to the PLC control module, the data control module, the visual control module, and the display control module, respectively.
[0061] As an optional implementation, the integrated control device also includes a memory, and the PLC control interface, the data control interface, the visual control interface, and the display control interface have a shared memory space on the memory. Optionally, the background management module can be used to allocate the shared memory space to the PLC control interface, the data control interface, the visual control interface, and the display control interface. By implementing this implementation, data transmission between multiple control modules can be achieved through a shared memory space. Compared with the method of transmitting data through physical connections such as data transmission devices in the prior art, there is no need to use various communication protocols of traditional control systems to transmit data, which reduces the complexity of the control system and the probability of system failure. In addition, it can also meet the high frequency of data interaction of each control module and the large amount of data, and improve the real-time and stability of data interaction.
[0062] In one embodiment, the integrated control device may further include multiple interfaces, such as Figure 3-A As shown, Figure 3-A : is a schematic diagram of the structure of an integrated control device disclosed in an embodiment of the present application, and the integrated controller may include a GPIO (General Purpose Input Output) interface 31, a USB interface 32, a COM (cluster communication port) interface 33, an Ethernet interface 34, and a power supply interface 35. Among them, the Ethernet interface 34 includes an Ethernet bus interface and an Ethernet server interface.
[0063] The COM interface 33, the Ethernet bus interface and the GPIO interface 31 are respectively used to output the device control instructions of the PLC control module to the corresponding industrial equipment; the Ethernet server interface is used to output the data determined by the data control module to the server; the USB interface 32 is used to output the visual control instructions of the visual control module to the camera device; the power supply interface 35 is used to power the integrated control device.
[0064] The COM interface 33 can be used to connect serial communication devices, such as temperature control instruments, frequency converters, etc., and perform corresponding operations in the PLC control interface, and can output the first device control instructions of the PLC control module to the serial communication device to control the serial communication device connected to the COM interface 33.
[0065] The Ethernet bus interface can be used to connect a bus-controlled slave device. The bus-type controlled slave device includes a bus-type IO module and / or a bus-type servo motor. The bus-controlled master device corresponding to the bus-controlled slave device may include an integrated control device. By performing corresponding operations on the PLC control interface, the second device control instruction of the PLC control module can be output to the bus-controlled slave device to control the bus-controlled slave device connected to the Ethernet bus interface.
[0066] The GPIO interface 31 is used to connect IO (input output) devices, such as an alarm light, and to perform corresponding operations in the PLC control interface. The third device control instruction of the PLC control module can be sent to the IO device to control the IO device connected to the GPIO interface 31.
[0067] The USB interface 32 is used for the camera device. By performing corresponding operations on the visual control interface, the visual control instructions of the visual control module can be output to the camera device to control the camera device connected to the USB interface 32.
[0068] The Ethernet server interface is used to connect to the server, can communicate with the server, and output the data determined by the data control module to the server.
[0069] In one embodiment, the integrated control device may further include a control button. Compared with the function control as a virtual button, the control button may refer to a physical button. The control button may be used to control the power on and off of the integrated control device, and may be used to control the interface displayed on the display. Figure 3-B As shown, Figure 3-B 1 is a schematic diagram of the structure of an integrated control device disclosed in an embodiment of the present application. The integrated control device 110 may include a display 112 and a control button 113 .
[0070] In one embodiment, the control button can be used to detect a first operation, which can refer to a pressing operation on the control button, and the display can respond to the first operation detected by the control button by displaying a target interface corresponding to the first operation. The target interface corresponding to the first operation includes a selection interface, a PLC control interface, a data control interface, a visual control interface, and a preset interface in a display control interface.
[0071] Optionally, when the integrated control device is in a powered-off state, the control button detects a first operation, and the target interface corresponding to the first operation may be a preset power-on interface, which may be any preset interface. When the integrated control device is in a powered-on state, the control button detects a first operation, and the target interface corresponding to the first operation may be a selection interface.
[0072] The selection interface includes selection controls corresponding to the PLC control interface, the data control interface, the visual control interface, and the display control interface, respectively. The selection interface is used to jump to any control interface among the PLC control interface, the data control interface, the visual control interface, and the display control interface. Specifically, the display can detect a touch operation on a target selection control, and display a control interface corresponding to the target selection control in response to the touch operation. The target selection control can be any selection control. Figure 4 As shown, Figure 4 It is an interface schematic diagram of a selection interface disclosed in an embodiment of the present application, wherein the selection interface may include a selection control 410 corresponding to a PLC control interface, a selection control 420 corresponding to a data control interface, a selection control 430 corresponding to a display control interface, a selection control 440 corresponding to a visual control interface, and a selection control 450 corresponding to a setting interface.
[0073] In one embodiment, the control button can also be used to detect a second operation, and the second operation can also refer to a pressing operation on the control button. However, the operation time of the second operation can be longer than the first operation time. For example, the first operation can be a short press, and the second operation can be a long press. When the integrated control device is powered off, the control button can detect the first operation, and the integrated controller can control the integrated control device to power on in response to the first operation detected by the control button. When the integrated control device is powered on, the control button can detect the second operation, and the integrated controller can control the integrated control device to power off in response to the second operation detected by the control button.
[0074] In order to more clearly introduce the equipment operation process of the integrated control equipment, such as Figure 5 As shown, Figure 5 This is a schematic diagram of the device operation flow of an integrated control device disclosed in an embodiment of the present application, which specifically includes the following steps:
[0075] Step 502: The control button detects a first operation when the integrated control device is in a power-off state.
[0076] The control button detects a first operation when the integrated control device is in the shutdown state, and the integrated controller needs to control the integrated control device to start up. During the startup process of the integrated control device, the background management module of the integrated control device can be started first, so as to manage the startup of the PLC control module, the data control module, the display control module and the visual control module through the background management module.
[0077] Step 504: The PLC control module is started.
[0078] Step 506: the data control module starts.
[0079] Step 508: the display control module is started.
[0080] Step 510: the visual control module is started.
[0081] It should be understood that steps 504 to 510 may or may not have a sequential relationship. In one embodiment, the integrated controller may control the startup of multiple control modules according to a preset startup sequence during the process of controlling the startup of the integrated control device. Optionally, the integrated controller may also control the startup of the first control module according to a preset startup sequence during the process of controlling the startup of the integrated control device, and then control the startup of the second control module after a preset time, until the last control module is started, thereby completing the startup process of the integrated control device.
[0082] Optionally, the integrated controller may not start each control module, but instead start each control module before the display displays each control interface. When the display does not display each control interface, each control module may be shut down, thereby reducing the power consumption of the integrated controller.
[0083] Step 512: the display shows a preset startup interface.
[0084] The preset startup interface may be a selection interface, or a preset interface among the PLC control interface, data control interface, visual control interface and display control interface, or a setting interface, without limitation.
[0085] Step 514: The control button detects a first operation when the integrated control device is powered on.
[0086] Step 516: the display shows a selection interface.
[0087] Step 518: When the display detects a touch operation on the first selection control, the display displays the PLC control interface.
[0088] Step 520: When the display detects a touch operation on the second selection control, the display displays a data control interface.
[0089] Step 522: When the display detects a touch operation on the third selection control, the display displays a display control interface.
[0090] Step 524: When the display detects a touch operation on the fourth selection control, the display displays a visual control interface.
[0091] Step 526: When the display detects a touch operation on the fifth selection control, the display displays a setting interface.
[0092] Among them, the first selection control corresponds to the PLC control module, the second selection control corresponds to the data control module, the third selection control corresponds to the display control module, and the fourth selection control corresponds to the visual control module. The fifth selection control corresponds to the setting interface. The setting interface can be used to set the control parameters of the integrated controller. Optionally, the control parameters include a preset startup sequence of multiple control modules. Optionally, the control parameters may also include a preset duration. This application does not limit the content of the control parameters.
[0093] As a specific example, Figure 6 As shown, Figure 6 It is a schematic diagram of the structure of an integrated control system disclosed in an embodiment of the present application, wherein the integrated control device is connected to multiple servo motors and multiple IO modules through a field bus, and the servo motors and IO modules can both be industrial equipment. The integrated control device can also be connected to a server through Ethernet, and connected to multiple cameras through a USB data cable, and the camera can be a camera device. The integrated control device can display the device information and function controls of the servo motor and / or IO module on the display. By controlling multiple devices through an integrated control device, the number of controllers is effectively reduced, and the cost of industrial production control is reduced.
[0094] like Figure 7 As shown, in one embodiment, an integrated control device is provided, which may include:
[0095] A memory 710 storing executable program codes;
[0096] a processor 720 coupled to the memory 710; a display 730;
[0097] The processor 720 calls the executable program code stored in the memory 710 to implement the methods provided in the above embodiments.
[0098] The memory 710 may include a random access memory (RAM) or a read-only memory (ROM). The memory 710 may be used to store instructions, programs, codes, code sets or instruction sets. The memory 710 may include a program storage area and a data storage area, wherein the program storage area may store instructions for implementing an operating system, instructions for implementing at least one function (such as a touch function, a sound playback function, an image playback function, etc.), instructions for implementing the above-mentioned various method embodiments, etc. The data storage area may also store data created by the integrated control device during use, etc.
[0099] The processor 720 may include one or more processing cores. The processor 720 uses various interfaces and lines to connect the various parts of the entire integrated control device, and executes various functions of the integrated control device and processes data by running or executing instructions, programs, code sets or instruction sets stored in the memory 710, and calling data stored in the memory 710. Optionally, the processor 720 can be implemented in at least one hardware form of digital signal processing (DSP), field-programmable gate array (FPGA), and programmable logic array (PLA). The processor 720 can integrate one or a combination of a central processing unit (CPU), a graphics processing unit (GPU), and a modem. Among them, the CPU mainly processes the operating system, user interface, and application programs; the GPU is responsible for rendering and drawing display content; and the modem is used to process wireless communications. It can be understood that the above-mentioned modem may not be integrated into the processor 720, but may be implemented separately through a communication chip.
[0100] It can be understood that the integrated control device may include more or fewer structural elements than those in the above structural block diagram, for example, including a power module, physical buttons, WiFi (Wireless Fidelity) module, speakers, Bluetooth modules, sensors, etc., and no limitation is made here.
[0101] An embodiment of the present application discloses a computer-readable storage medium storing a computer program, wherein the computer program enables a computer to execute the methods described in the above embodiments.
[0102] In addition, an embodiment of the present application further discloses a computer program product. When the computer program product is run on a computer, the computer can execute all or part of the steps in any one of the methods described in the above embodiments.
[0103] Those skilled in the art can understand that all or part of the steps in the various methods of the above embodiments can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, and the storage medium includes a read-only memory (ROM), a random access memory (RAM), a programmable read-only memory (PROM), an erasable programmable read-only memory (EPROM), a one-time programmable read-only memory (OTPROM), an electronically erasable rewritable read-only memory (EEPROM), a compact disc (CD-ROM) or other optical disc storage, magnetic disk storage, magnetic tape storage, or any other computer-readable medium that can be used to carry or store data.
[0104] The above is a detailed introduction to an integrated control device disclosed in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea; at the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. An integrated control device, characterized in that: The integrated control device is connected to the industrial device for communication; the integrated control device comprises: An integrated controller, used to integrate multiple control modules, wherein the multiple control modules include a programmable logic controller (PLC) control module, a data control module, a display control module, and a visual control module; A display for displaying an industrial equipment control interface; the industrial equipment control interface includes a selection interface, a PLC control interface corresponding to the PLC control module, a data control interface corresponding to the data control module, a display control interface corresponding to the display control module, and a visual control interface corresponding to the visual control module; The serial communication port COM interface, the Ethernet bus interface and the general purpose input and output GPIO interface are respectively used to output the device control instructions of the PLC control module to the corresponding industrial equipment; An Ethernet server interface, used to output the data determined by the data control module to a server; The universal serial bus USB interface is used to output the visual control instructions of the visual control module to the camera device.
2. The integrated control device according to claim 1, characterized in that: The integrated control device also includes a control button; The control button is used to detect a first operation; The display is also used to respond to the first operation detected by the control button and display a target interface corresponding to the first operation; the target interface corresponding to the first operation includes the selection interface, the PLC control interface, the data control interface, the visual control interface and a preset interface in the display control interface.
3. The integrated control device according to claim 2, characterized in that: The control button is used to detect a second operation; The integrated controller is further used to control the integrated control device to shut down in response to the second operation detected by the control button; and / or, is further used to control the integrated control device to start up in response to the first operation detected by the control button.
4. The integrated control device according to any one of claims 1 to 3, characterized in that: The integrated controller is further used to control the startup of the multiple control modules according to a preset startup sequence during the process of controlling the startup of the integrated control device.
5. The integrated control device according to claim 1, characterized in that: The COM interface is used to output the first device control instruction of the PLC control module to the serial communication device; The Ethernet bus interface is used to output the second device control instruction of the PLC control module to the bus control slave device, and the bus control master device includes an integrated control device; The GPIO interface is used to output the third device control instruction of the PLC control module to the input and output IO device.
6. The integrated control device according to claim 5, characterized in that: The bus-controlled slave device includes a bus-type servo motor and / or a bus-type IO device.
7. The integrated control device according to claim 1, characterized in that: The selection interface includes selection controls corresponding to the PLC control interface, the data control interface, the visual control interface and the display control interface respectively, and the selection interface is used to jump to any control interface among the PLC control interface, the data control interface, the visual control interface and the display control interface.
8. The integrated control device according to claim 1, characterized in that: The industrial equipment control interface also includes a setting interface, and the setting interface is used to set the control parameters of the integrated controller, and the control parameters include a preset startup sequence of the multiple control modules.
9. The integrated control device according to claim 1, characterized in that: The PLC control interface is used to control the operation of the industrial equipment; The data control interface is used to set the analysis parameters of the data analysis function and display the equipment information of the industrial equipment; The display control interface is used to set the display parameters of the display; The visual control interface is used to set the camera parameters of the camera device that is communicatively connected to the integrated control device and to control the calibration work of the camera device.
10. The integrated control device according to claim 1, characterized in that: The integrated control device further comprises a memory, and the plurality of control modules have a shared memory space on the memory.