Slurry dewatering mechanism for seasoning production
By designing a slurry dehydration mechanism for seasoning production including a water filter mechanism and a cleaning mechanism, the problems of high moisture residues in the prior art and high food safety risks are solved, efficient dehydration and convenient cleaning are achieved, and production quality and safety are improved.
Patent Information
- Application Number
- CN202420828768.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
When used in the existing slurry dehydration method, the slurry has a lot of moisture residues and cannot meet the production standards, which reduces the processing quality. After the dehydration is completed, a large amount of residual slurry water is attached to the cylinder wall, increasing the risk of food safety.
A slurry dehydration mechanism for seasoning production is designed, including a water filter mechanism and a cleaning mechanism. The water filter mechanism can achieve efficient dehydration of the slurry by installing rotating parts, filter pressing parts and driving parts; the cleaning mechanism can facilitate cleaning and treatment of the cylinder wall through the water tank, water supply parts and cleaning parts.
Through this dehydration mechanism, the moisture residue of the slurry is reduced, the production standards are met, and the processing quality is improved. At the same time, the design of the cleaning mechanism reduces food safety risks and improves the convenience of cleaning.
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Figure CN222605647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of condiment slurry dehydration devices, in particular to a slurry dehydration mechanism for condiment production. Background Art
[0002] Seasoning, also known as condiments, refers to food ingredients that are added in small amounts to other foods to improve the taste. In terms of source, most come directly or indirectly from plants, and a few are animal ingredients or synthetic ingredients (such as monosodium glutamate). The flavors added by seasonings include sour, sweet, bitter, spicy, salty, fresh, and spicy. The added aromas include sweet, spicy, minty, and fruity. In terms of technical means, Chinese people nowadays mostly use compound seasonings (monosodium glutamate, chicken essence, chicken powder), while foreign countries mostly use pure natural seasonings extracted through high technology.
[0003] In the condiment production process, slurry dehydration is a key step, and its purpose is to remove excess water from the slurry to ensure the stability and quality of the product during subsequent processing. Existing slurry dehydration usually uses filter press technology, which puts the slurry into a filter cloth and uses pressure to squeeze the water out of the slurry. This method is simple to operate and is suitable for dehydrating various slurries. However, when the above scheme is used, there is a lot of residual water in the slurry after filter press, which cannot meet the production standards, reducing the quality of processing. After dehydration is completed, a large amount of residual slurry water will adhere to the wall of the cylinder. If it is not cleaned in time, a large number of bacteria will breed, increasing the risk of affecting food safety.
[0004] Therefore, it is necessary to provide a new slurry dehydration mechanism for seasoning production to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a slurry dehydration mechanism for seasoning production, which can meet the slurry dehydration standard and is convenient for cleaning the inner cylinder.
[0006] The utility model provides a slurry dewatering mechanism for seasoning production, comprising a fixed plate and a support leg fixed to the bottom of the fixed plate; further comprising: a water filtering mechanism arranged on the top of the fixed plate, comprising an outer cylinder fixed to the top of the fixed plate, a rotating member arranged inside the outer cylinder, a filter press arranged above the rotating member, a driving member rotating on one side of the rotating member, a mounting hole arranged on the top of the rotating member, and a drain pipe arranged on the outside of the outer cylinder; a cleaning mechanism arranged on the top of the fixed plate, comprising a water tank fixed to the top of the fixed plate, a water supply member connected to the inside of the water tank, and a cleaning member arranged on the inside of the outer cylinder.
[0007] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the rotating member includes an inner cylinder arranged inside the outer cylinder, a bearing seat arranged at the bottom of the inner side of the outer cylinder, and a rotating shaft fixed to the bottom of the inner cylinder.
[0008] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the filter press comprises a fixing frame fixed to the bottom of the fixing plate, a hydraulic press fixed to the inner side of the fixing frame, and a pressure plate fixed to the piston rod of the hydraulic press.
[0009] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the driving member includes a base plate fixed to the top of the fixed plate, a motor fixed to the top of the base plate, and a bearing frame arranged on the top of the motor output end.
[0010] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the driving member also includes a first pulley fixed to the output end of the motor, a belt rotating on the outside of the first pulley, and a second pulley rotating on the inside of the belt.
[0011] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the water supply component includes a water pump connected to the inside of the water tank, and a connecting pipe connected to the water outlet end of the water pump.
[0012] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the water supply component also includes a clamping frame fixed to the outside of the connecting pipe, and a nozzle connected to one end of the connecting pipe.
[0013] As a slurry dehydration mechanism for seasoning production provided by the utility model, preferably, the cleaning member includes a connecting block fixed to the inner side of the outer cylinder, and a brush and a scraper fixed to the bottom of the connecting block.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The slurry dehydration mechanism for seasoning production facilitates efficient dehydration of the slurry and improves processing quality by providing a water filtering mechanism, and facilitates cleaning of the drum wall after dehydration by providing a cleaning mechanism, thereby reducing the risk of affecting food safety and improving the convenience of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a preferred embodiment of a slurry dehydration mechanism for condiment production provided by the utility model;
[0017] Figure 2 It is a structural schematic diagram of the cross section of the device shown in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the water filtering mechanism shown in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the cleaning mechanism shown in the utility model.
[0020] Numbers in the figure: 1. fixed plate; 2. water filtering mechanism; 21. outer cylinder; 22. rotating member; 221. inner cylinder; 222. bearing seat; 223. rotating shaft; 23. filter press; 231. fixed frame; 232. hydraulic press; 233. pressure plate; 24. driving member; 241. bottom plate; 242. motor; 243. first pulley; 244. belt; 245. second pulley; 246. bearing frame; 25. mounting hole; 26. drain pipe; 3. cleaning mechanism; 31. water tank; 32. water supply member; 321. water pump; 322. connecting pipe; 323. clamping frame; 324. nozzle; 33. cleaning member; 331. connecting block; 332. brush; 333. scraper; 4. supporting leg. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 ,in Figure 1 A schematic structural diagram of a preferred embodiment of a slurry dehydration mechanism for condiment production provided by the utility model; Figure 2 It is a structural schematic diagram of the cross section of the device shown in the utility model; Figure 3 It is a structural schematic diagram of the water filtering mechanism shown in the utility model; Figure 4 The schematic diagram of the structure of the cleaning mechanism in the utility model is as follows: A slurry dehydration mechanism for seasoning production comprises a fixed plate 1 and a support leg 4 fixed to the bottom of the fixed plate 1.
[0023] In the specific implementation process, Figure 1 , Figure 2 and Figure 3 As shown, the water filtering mechanism 2 arranged on the top of the fixed plate 1 includes an outer cylinder 21 fixed to the top of the fixed plate 1, a rotating member 22 arranged inside the outer cylinder 21, a filter press 23 arranged above the rotating member 22, a driving member 24 rotating on one side of the rotating member 22, a mounting hole 25 arranged on the top of the rotating member 22, and a drainage pipe 26 arranged on the outside of the outer cylinder 21.
[0024] The rotating member 22 includes an inner cylinder 221 disposed inside the outer cylinder 21 , a bearing seat 222 disposed at the inner bottom of the outer cylinder 21 , and a rotating shaft 223 fixed to the bottom of the inner cylinder 221 .
[0025] The filter press 23 includes a fixing frame 231 fixed to the bottom of the fixing plate 1 , a hydraulic press 232 fixed to the inner side of the fixing frame 231 , and a pressure plate 233 fixed to the piston rod of the hydraulic press 232 .
[0026] The driving member 24 includes a bottom plate 241 fixed to the top of the fixing plate 1 , a motor 242 fixed to the top of the bottom plate 241 , and a bearing frame 246 disposed on the top of the output end of the motor 242 .
[0027] The driving member 24 further includes a first pulley 243 fixed to the output end of the motor 242 , a belt 244 rotating on the outside of the first pulley 243 , and a second pulley 245 rotating on the inside of the belt 244 .
[0028] It should be noted that: by providing the bearing seat 222 and the rotating shaft 223, it is convenient for the inner cylinder 221 to rotate; by providing the hydraulic press 232 and the pressure plate 233, it is convenient to squeeze out the water in the undehydrated slurry; by providing the motor 242, it is convenient to drive the first pulley 243 to rotate, and the kinetic energy is transmitted to the second pulley 245 through the belt 244. The second pulley 245 is arranged on the outside of the inner cylinder 221, thereby driving the inner cylinder 221 to rotate. Due to the arrangement of the filter press 23, the slurry in the slurry is preliminarily dehydrated. The water is squeezed out, and the inner cylinder 221 rotates while the residual water in the slurry is thrown out, thereby improving the dehydration efficiency. By setting the mounting holes 25, it is convenient to engage the blocks arranged around the filter cloth to complete the installation and fixation of the filter cloth. The filter cloth is made of synthetic fiber material and is used to filter and discharge the liquid when dehydrating the slurry, so that the solid remains in the cylinder to achieve solid-liquid separation. The inner cylinder 221 wall is provided with through holes, and the filtered water enters the outer cylinder 21 through the through holes, and is then discharged from the device through the drain pipe 26.
[0029] refer to Figure 1 , Figure 2 and Figure 4 As shown, the cleaning mechanism 3 arranged on the top of the fixed plate 1 includes a water tank 31 fixed on the top of the fixed plate 1, a water supply component 32 connected to the inside of the water tank 31, and a cleaning component 33 arranged on the inner side of the outer cylinder 21.
[0030] The water supply member 32 includes a water pump 321 connected to the inside of the water tank 31 , and a connecting pipe 322 connected to the water outlet end of the water pump 321 .
[0031] The water supply member 32 further includes a clamping frame 323 fixed to the outside of the connecting pipe 322 , and a spray head 324 connected to one end of the connecting pipe 322 .
[0032] The cleaning member 33 includes a connecting block 331 fixed to the inner side of the outer cylinder 21 , and a brush 332 and a scraper 333 fixed to the bottom of the connecting block 331 .
[0033] It should be noted that: by providing a water tank 31, it is convenient to store water sources; by providing a water pump 321, it is convenient to extract water sources inside the water tank 31; by providing a connecting pipe 322, it is convenient to transport the water extracted by the water pump 321 to the nozzle 324; by providing a clamping frame 323, it is convenient to fix the connecting pipe 322, thereby increasing the stability of water source transportation; by providing a nozzle 324, it is convenient to flush the inner cylinder 221 after the slurry dehydration process is completed. During cleaning, the driving member 24 drives the inner cylinder 221 to rotate, and the brush 332 and the scraper 333 are provided to cooperate with the nozzle 324 to scrape and clean the residues on the outer wall and inner wall of the inner cylinder 221, thereby improving the cleaning effect of the device and the convenience of cleaning.
[0034] The working principle of a slurry dehydration mechanism for seasoning production provided by the utility model is as follows:
[0035] When in use, first, the filter cloth is fixed inside the inner cylinder 221, and then the slurry to be dehydrated is injected into the inner cylinder 221. Then the hydraulic press 232 is started, so that its piston rod drives the pressure plate 233 to move downward, and the slurry is preliminarily filtered to squeeze out most of the water in the slurry. After the filtration is completed, the pressure plate 233 is lifted, and then the motor 242 is started to drive the first pulley 243 to rotate. The kinetic energy is transmitted through the belt 244, and the second pulley 245 also rotates accordingly. The second pulley 245 is arranged on the outside of the inner cylinder 221, so that the inner cylinder 221 can be driven to rotate. Due to the pre-filtering effect of the filter press 23, the remaining water in the slurry is thrown out under the rotation of the inner cylinder 221, and enters the outer cylinder 21 through the through hole on the wall of the inner cylinder 221. The water is then discharged from the device through the drain pipe 26, and the slurry is dehydrated. After dehydration is completed, when it is necessary to clean the residue on the inner cylinder 221, start the water pump 321, extract the water source in the water tank 31 and transport it to the nozzle 324 through the connecting pipe 322. At the same time, the driving member 24 drives the inner cylinder 221 to rotate. During the rotation process, the water sprayed by the nozzle 324 rinses the inner cylinder 221, and the brush 332 and the scraper 333 cooperate with the nozzle 324 to scrape the residue on the outer wall and inner wall of the inner cylinder 221. This combination of flushing and scraping greatly improves the cleaning effect of the device and makes cleaning more convenient. Through the coordinated work of the filter press 23, the driving member 24 and the cleaning mechanism 3, efficient dehydration and convenient cleaning of the slurry are achieved, and the efficiency and quality of condiment production are improved.
[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A slurry dehydration mechanism for seasoning production, characterized in that: It comprises a fixing plate (1), and a supporting leg (4) fixed to the bottom of the fixing plate (1); and further comprises: The water filtering mechanism (2) is arranged on the top of the fixed plate (1), comprising an outer cylinder (21) fixed on the top of the fixed plate (1), a rotating member (22) arranged inside the outer cylinder (21), a filter press (23) arranged above the rotating member (22), a driving member (24) rotating on one side of the rotating member (22), a mounting hole (25) arranged on the top of the rotating member (22), and a drainage pipe (26) arranged outside the outer cylinder (21); The cleaning mechanism (3) arranged on the top of the fixed plate (1) comprises a water tank (31) fixed on the top of the fixed plate (1), a water supply component (32) connected to the inside of the water tank (31), and a cleaning component (33) arranged on the inner side of the outer cylinder (21).
2. The slurry dehydration mechanism for seasoning production according to claim 1, characterized in that: The rotating member (22) comprises an inner cylinder (221) arranged inside the outer cylinder (21), a bearing seat (222) arranged at the bottom of the inner side of the outer cylinder (21), and a rotating shaft (223) fixed to the bottom of the inner cylinder (221).
3. The slurry dehydration mechanism for seasoning production according to claim 1, characterized in that: The filter press (23) comprises a fixing frame (231) fixed to the bottom of the fixing plate (1), a hydraulic press (232) fixed to the inner side of the fixing frame (231), and a pressure plate (233) fixed to the piston rod of the hydraulic press (232).
4. The slurry dehydration mechanism for seasoning production according to claim 1, characterized in that: The driving member (24) comprises a bottom plate (241) fixed to the top of the fixing plate (1), a motor (242) fixed to the top of the bottom plate (241), and a bearing frame (246) arranged on the top of the output end of the motor (242).
5. The slurry dehydration mechanism for seasoning production according to claim 4, characterized in that: The driving member (24) further comprises a first pulley (243) fixed to the output end of the motor (242), a belt (244) rotating on the outside of the first pulley (243), and a second pulley (245) rotating on the inside of the belt (244).
6. The slurry dehydration mechanism for seasoning production according to claim 1, characterized in that: The water supply component (32) comprises a water pump (321) connected to the inside of the water tank (31), and a connecting pipe (322) connected to the water outlet end of the water pump (321).
7. The slurry dehydration mechanism for seasoning production according to claim 6, characterized in that: The water supply component (32) also includes a clamping frame (323) fixed to the outside of the connecting pipe (322), and a spray head (324) connected to one end of the connecting pipe (322).
8. The slurry dehydration mechanism for seasoning production according to claim 1, characterized in that: The cleaning member (33) comprises a connecting block (331) fixed to the inner side of the outer cylinder (21), and a brush (332) and a scraper (333) fixed to the bottom of the connecting block (331).