Automatic production equipment based on digital twinning

Abstract

The utility model discloses automatic production equipment based on digital twinning, and relates to the technical field of automatic production equipment. The automatic production equipment based on digital twinning comprises a rack, an electric conveying belt is arranged on the top surface of the rack, a protective cover is arranged in the middle of the top surface of the rack, and spraying assemblies are arranged on the two sides of the middle of the top surface of the rack and located in an inner cavity of the protective cover; exhaust holes are formed in the positions, close to the two ends, of the top surface of the protective cover, exhaust pipes are arranged in inner cavities of the two exhaust holes, and a monitoring assembly is arranged on one side of the top surface of the protective cover. According to the automatic paint spraying device, automatic paint spraying treatment can be conducted on plates, the paint spraying environment can be automatically detected, and therefore an alarm can be given out when the environment is abnormal, and the use safety of equipment can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automated production equipment, and specifically to an automated production equipment based on digital twins. Background Art

[0002] Digital twin is a technology that combines physical equipment with its virtual model. It collects real-time data and simulates and analyzes it in a virtual environment to monitor and optimize equipment performance and operating status. Automated production equipment based on digital twin connects sensors and data acquisition systems with the virtual model of the equipment to achieve real-time monitoring and prediction of equipment operating parameters, energy consumption, fault diagnosis, etc. The surface of the plate needs to be painted during the production process to ensure its service life and safety.

[0003] However, the existing painting of panels cannot be fully automated, so it is impossible to monitor the production status of the production process on the terminal, and the quality of the product cannot be guaranteed. At the same time, it is impossible to monitor whether harmful gases are leaking. Therefore, we proposed an automated production equipment based on digital twins to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides an automated production equipment based on digital twins, which solves the problem that the painting of the plate cannot be fully automated, and thus the production status of the production process cannot be monitored on the terminal, and the quality of the product cannot be guaranteed, and at the same time, it is impossible to monitor whether harmful gases are leaking.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: an automated production equipment based on digital twin, comprising a frame, a motorized conveyor belt is arranged on the top surface of the frame, a protective cover is arranged on the top surface of the frame and in the middle, and spraying components are arranged on both sides of the middle position of the top surface of the frame and in the inner cavity of the protective cover;

[0006] Exhaust holes are provided on the top surface of the protective cover near both ends, exhaust pipes are provided in the inner cavities of the two exhaust holes, and a monitoring component is provided on one side of the top surface of the protective cover;

[0007] A control component is arranged in the middle of the side wall of the protective cover, and the control component is used to control the operation of the electric conveyor belt, the spraying component and the monitoring component.

[0008] Preferably, the spraying assembly includes a gantry, a stabilizing frame is arranged in the middle of the inner cavity of the gantry, electric push rods are arranged on both sides of the middle of the top of the gantry, and the output ends of the two electric push rods are connected to the top surface of the stabilizing frame;

[0009] A paint spray head is embedded and connected on the top surface of the stabilizing frame, and there are multiple paint spray heads. The multiple paint spray heads on the same side are connected through a shunt pipe, and two input ends of the shunt pipes are connected to a spring tube, and one end of the spring tube passes through the gantry and the side wall of the protective cover.

[0010] Preferably, the plurality of paint spray heads on the same side are distributed in a linear array.

[0011] Preferably, the monitoring assembly includes a transfer portion disposed on one side of the top surface of the protective cover, and a gas monitoring instrument is installed at the output end of the transfer portion.

[0012] Preferably, the transfer part includes a base arranged on one side of the top surface of the protective cover, an electric linear slide is arranged on the top surface of the base, and a bracket for mounting the gas monitoring instrument is arranged at the output end of the electric linear slide.

[0013] Preferably, the control assembly comprises an electric control box arranged on the side wall of the protective cover, a box door is arranged at the open end of the electric control box, a controller is arranged in the inner cavity of the electric control box, and a touch display screen is arranged on the surface of the box door.

[0014] Preferably, the control component further comprises an alarm, which is arranged on the top surface of the electric control box and is used to issue a warning message.

[0015] Beneficial Effects

[0016] The utility model provides an automated production equipment based on digital twins. Compared with the prior art, it has the following beneficial effects:

[0017] The automated production equipment based on digital twin can be installed in a designated position through a frame, and can also install an electric conveyor belt, a protective cover and two spraying components. When the plate needs to be automatically sprayed with paint, the staff can place the plate at one end of the electric conveyor belt, and then use the electric conveyor belt to transport the plate to the position directly below the spraying component, so that the spraying component can spray paint the plate. Since there are two spraying components, the plate transported by the electric conveyor belt can be subjected to secondary painting processing, so as to improve the painting effect of the plate, and through the exhaust hole, the exhaust pipe can be connected to the exhaust pipe, so that the excess paint exhaust gas in the protective cover can be discharged. At the same time, the control component can control the operation of the monitoring component, so that the monitoring component can perform air detection on both ends of the protective cover, thereby serving as a warning and preventing the exhaust gas from damaging the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the spray assembly of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the monitoring component of the utility model;

[0022] Figure 5 This is a schematic diagram of the explosion structure of the control component of the utility model.

[0023] In the figure: 1. Frame; 2. Electric conveyor belt; 3. Protective cover; 4. Spraying assembly; 41. Gantry; 42. Stabilizing frame; 43. Electric push rod; 44. Spraying head; 45. Diverter pipe; 46. Spring pipe; 5. Exhaust hole; 6. Exhaust pipe; 7. Monitoring assembly; 71. Base; 72. Electric linear slide; 73. Bracket; 74. Gas monitoring instrument; 8. Control assembly; 81. Electric control box; 82. Box door; 83. Controller; 84. Touch screen; 85. Alarm. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-2 The utility model provides a technical solution: an automated production equipment based on digital twin, comprising a frame 1, an electric conveyor belt 2 is arranged on the top surface of the frame 1, a protective cover 3 is arranged on the top surface of the frame 1 and in the middle, spraying components 4 are arranged on both sides of the middle position of the top surface of the frame 1 and in the inner cavity of the protective cover 3; exhaust holes 5 are opened on the top surface of the protective cover 3 and near both ends, exhaust pipes 6 are arranged in the inner cavities of the two exhaust holes 5, and a monitoring component 7 is arranged on one side of the top surface of the protective cover 3; a control component 8 is arranged in the middle of the side wall of the protective cover 3, and the control component 8 is used to control the operation of the electric conveyor belt 2, the spraying component 4 and the monitoring component 7;

[0026] Through the frame 1, it can be installed in the designated position, and the electric conveyor belt 2, the protective cover 3 and the two spraying components 4 can be installed. When the plate needs to be automatically sprayed with paint, the staff can place the plate at one end of the electric conveyor belt 2, and then the electric conveyor belt 2 can be used to transport the plate to the position directly below the spraying component 4, so that the spraying component 4 can spray paint the plate. Since there are two spraying components 4, the plate transported by the electric conveyor belt 2 can be subjected to secondary painting processing, so as to improve the painting effect of the plate, and through the exhaust hole 5, the exhaust pipe 6 can be connected to the external exhaust pipe, so that the excess paint exhaust gas in the protective cover 3 can be discharged. At the same time, through the control component 8, the monitoring component 7 can be controlled to run, so that the monitoring component 7 can perform air detection on both ends of the protective cover 3, thereby achieving the purpose of warning and reminder, and preventing the exhaust gas from damaging the health of the staff.

[0027] See also Figure 2 , Figure 3 The spraying assembly 4 includes a gantry 41, a stabilizing frame 42 is arranged in the middle of the inner cavity of the gantry 41, electric push rods 43 are arranged on both sides of the middle of the top of the gantry 41, and the output ends of the two electric push rods 43 are connected to the top surface of the stabilizing frame 42; a spray head 44 is inlaid and connected to the top surface of the stabilizing frame 42, and a plurality of spray heads 44 are arranged, and the plurality of spray heads 44 on the same side are connected through a shunt pipe 45, and the input ends of the two shunt pipes 45 are connected to a spring tube 46, and one end of the spring tube 46 passes through the gantry 41 and the side wall of the protective cover 3, and the plurality of spray heads 44 on the same side are distributed in a linear array;

[0028] Through the gantry 41 in the spraying assembly 4, it can be installed on the frame 1, and the stabilizing frame 42 can be installed through two electric push rods 43, and then the stabilizing frame 42 can be smoothly driven to move up and down through the two electric push rods 43, so that multiple paint heads 44 installed on the stabilizing frame 42 can be synchronously driven to approach the plate, and then through the spring tube 46, the paint supply pipeline can be supplied from the outside, and the delivered paint can be transported to the two diversion pipes 45, and then can be guided to each paint head 44, so that the paint head 44 can spray paint on the plate.

[0029] See also Figure 2 , Figure 4 The monitoring assembly 7 includes a transfer part arranged on one side of the top surface of the protective cover 3, a gas monitoring instrument 74 is installed at the output end of the transfer part, the transfer part includes a base 71 arranged on one side of the top surface of the protective cover 3, an electric linear slide 72 is arranged on the top surface of the base 71, and a bracket 73 for installing the gas monitoring instrument 74 is arranged at the output end of the electric linear slide 72;

[0030] Through the base 71 in the monitoring component 7, it can be installed on one side of the top surface of the protective cover 3, and the electric linear slide 72 can be installed. Then, through the electric linear slide 72, the gas monitoring instrument 74 can be driven to move back and forth through the bracket 73, so that the gas monitoring instrument 74 can perform gas detection on the two open ends of the protective cover 3 to prevent the exhaust gas from being discharged and causing environmental pollution.

[0031] See also Figure 2 , Figure 5 The control assembly 8 includes an electric control box 81 disposed on the side wall of the protective cover 3, a box door 82 is disposed at the open end of the electric control box 81, a controller 83 is disposed in the inner cavity of the electric control box 81, and a touch screen 84 is disposed on the surface of the box door 82. The control assembly 8 also includes an alarm 85, which is disposed on the top surface of the electric control box 81 and is used to issue a warning message;

[0032] Through the electric control box 81 in the control component 8, it can be installed on the side wall of the protective cover 3, and can also be installed in conjunction with the box door 82 to install the controller 83, the touch screen 84 and the alarm 85. Then, through the controller 83, it can not only receive the detection data sent by the gas monitoring instrument 74, but also control the operation of the electric linear slide 72 under the control of the touch screen 84. When the data received by the controller 83 exceeds the preset value, the controller 83 can control the operation of the alarm 85, and then can send out a warning signal to remind the staff.

[0033] During operation, the frame 1 can be installed at the designated position, and the electric conveyor belt 2, the protective cover 3 and the two spraying components 4 can be installed. When the plate needs to be automatically sprayed with paint, the staff can place the plate at one end of the electric conveyor belt 2, and then the electric conveyor belt 2 can be used to transport the plate to the position directly below the spraying component 4, so that the spraying component 4 can spray paint the plate. Since there are two spraying components 4, the plate transported by the electric conveyor belt 2 can be subjected to secondary painting processing, so as to improve the painting effect of the plate, and through the exhaust hole 5, the exhaust pipe 6 can be connected to the exhaust pipe, so that the excess paint exhaust gas in the protective cover 3 can be discharged. At the same time, through the control component 8, the monitoring component 7 can be controlled to run, so that the monitoring component 7 can perform air detection on both ends of the protective cover 3, thereby achieving the purpose of warning and reminder, and preventing the exhaust gas from damaging the health of the staff.

[0034] Through the gantry 41 in the spraying assembly 4, it can be installed on the frame 1, and the stabilizing frame 42 can be installed through two electric push rods 43, and then the stabilizing frame 42 can be smoothly driven to move up and down through the two electric push rods 43, so that multiple paint heads 44 installed on the stabilizing frame 42 can be synchronously driven to approach the plate, and then through the spring tube 46, the paint supply pipeline can be supplied from the outside, and the delivered paint can be transported to the two diversion pipes 45, and then can be guided to each paint head 44, so that the paint head 44 can spray paint on the plate.

[0035] Through the base 71 in the monitoring component 7, it can be installed on one side of the top surface of the protective cover 3, and the electric linear slide 72 can be installed. Then, through the electric linear slide 72, the gas monitoring instrument 74 can be driven to move back and forth through the bracket 73, so that the gas monitoring instrument 74 can perform gas detection on the two open ends of the protective cover 3 to prevent the exhaust gas from being discharged and causing environmental pollution.

[0036] Through the electric control box 81 in the control component 8, it can be installed on the side wall of the protective cover 3, and can also be installed in conjunction with the box door 82 to install the controller 83, the touch screen 84 and the alarm 85. Then, through the controller 83, it can not only receive the detection data sent by the gas monitoring instrument 74, but also control the operation of the electric linear slide 72 under the control of the touch screen 84. When the data received by the controller 83 exceeds the preset value, the controller 83 can control the operation of the alarm 85, and then can send out a warning signal to remind the staff.

[0037] In summary, the device can not only automatically spray paint the panels, but also automatically detect the painting environment, so that it can issue an alarm when the environment is abnormal, thereby improving the safety of equipment use.

[0038] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. An automated production equipment based on digital twin, comprising a frame (1), wherein a motorized conveyor belt (2) is arranged on the top surface of the frame (1), characterized in that: A protective cover (3) is provided on the top surface of the frame (1) and in the middle, and spraying components (4) are provided on both sides of the middle of the top surface of the frame (1) and in the inner cavity of the protective cover (3); Exhaust holes (5) are provided on the top surface of the protective cover (3) and near both ends, exhaust pipes (6) are provided in the inner cavities of the two exhaust holes (5), and a monitoring component (7) is provided on one side of the top surface of the protective cover (3); A control component (8) is arranged in the middle of the side wall of the protective cover (3), and the control component (8) is used to control the operation of the electric conveyor belt (2), the spraying component (4) and the monitoring component (7).

2. The automated production equipment based on digital twin according to claim 1, characterized in that: The spraying assembly (4) comprises a gantry (41), a stabilizing frame (42) is arranged in the middle of the inner cavity of the gantry (41), electric push rods (43) are arranged on both sides of the middle of the top of the gantry (41), and the output ends of the two electric push rods (43) are connected to the top surface of the stabilizing frame (42); A paint spray head (44) is embedded and connected to the top surface of the stabilizing frame (42), and a plurality of the paint spray heads (44) are provided. The plurality of paint spray heads (44) on the same side are connected to each other via a shunt pipe (45), and a spring pipe (46) is connected to the input ends of the two shunt pipes (45), and one end of the spring pipe (46) passes through the gantry (41) and the side wall of the protective cover (3).

3. The automated production equipment based on digital twin according to claim 2, characterized in that: The plurality of paint spray heads (44) on the same side are distributed in a linear array.

4. The automated production equipment based on digital twin according to claim 1, characterized in that: The monitoring assembly (7) comprises a transfer portion arranged on one side of the top surface of the protective cover (3), and a gas monitoring instrument (74) is installed at the output end of the transfer portion.

5. The automated production equipment based on digital twin according to claim 4, characterized in that: The transfer unit comprises a base (71) arranged on one side of the top surface of the protective cover (3), an electric linear slide (72) is arranged on the top surface of the base (71), and a bracket (73) for mounting the gas monitoring instrument (74) is arranged at the output end of the electric linear slide (72).

6. The automated production equipment based on digital twin according to claim 1, characterized in that: The control assembly (8) comprises an electric control box (81) arranged on the side wall of the protective cover (3); a box door (82) is arranged at the open end of the electric control box (81); a controller (83) is arranged in the inner cavity of the electric control box (81); and a touch display screen (84) is arranged on the surface of the box door (82).

7. The automated production equipment based on digital twin according to claim 6, characterized in that: The control assembly (8) further comprises an alarm (85), wherein the alarm (85) is arranged on the top surface of the electric control box (81), and the alarm (85) is used to issue a warning message.

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