Ceramic tile scrap removing mechanism
By designing a tile chip removal mechanism in the brick production line and using a water spray pipe to spray water on the bottom of the brick, the problem of bricks being stuck due to entrained fragments or debris is solved, and the operating stability and efficiency of the production line are improved.
Patent Information
- Application Number
- CN202421243704.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In modern automated brick production lines, bricks are stuck at the meter wheel due to entrained fragments or debris, causing the production line to be shut down, especially after the bricks are polished.
A ceramic tile chip removal mechanism is designed, including a rack, first and second conveyor belts, and a water spray mechanism. The water spraying mechanism sprays water on the bottom of the brick through the first water spraying pipe to effectively remove debris and debris.
Through the configuration of the water spray mechanism, the fragments and debris on the bottom of the brick can be effectively cleaned, avoiding the bricks being stuck, and improving the continuous operation capability of the production line.
Smart Images

Figure CN222607356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brick production, in particular to a tile chip removing mechanism. Background Art
[0002] In modern automated brick production lines, it is necessary to design multiple counting points on the production line. The counting points usually use meter wheels, which are made to abut against the top surface of the brick to obtain the length of the brick. When the brick passes through the meter wheel, it must be ensured that the brick is in reliable contact with the meter wheel, and the height difference between the meter wheel and the conveyor belt is set smaller than the thickness of the brick. When the production line is running, when the bottom of the brick is entrained with fragments or debris, the brick will get stuck at the meter wheel, causing the production line to stop, especially after the brick is polished. It can be seen that there is still room for improvement in the current automated brick production lines. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the background technology.
[0004] The utility model provides a tile chip removal mechanism, comprising:
[0005] frame;
[0006] A first conveyor belt, running on the frame;
[0007] A second conveyor belt, running on the frame and parallel to the first conveyor belt;
[0008] The water spraying mechanism comprises a first water spraying pipe arranged upward, wherein the first water spraying pipe comprises a first water outlet, and the first water outlet is located between the first conveyor belt and the second conveyor belt.
[0009] The beneficial effects of the utility model are as follows: by configuring the first conveyor belt, the second conveyor belt and the water spraying mechanism, the water spraying mechanism sprays water on the bottom of the brick body, thereby effectively removing broken pieces and debris on the bottom of the brick body.
[0010] As some sub-schemes of the above technical scheme, the tile chip removal mechanism also includes a third conveyor belt and a fourth conveyor belt, and the third conveyor belt and the fourth conveyor belt are both located on the inner side of the first conveyor belt and the second conveyor belt. The water spraying mechanism also includes a second water spraying pipe and a third water spraying pipe. The second water spraying pipe includes a second water outlet, and the second water outlet is arranged in the extension direction of the first conveyor belt, and the second water outlet is arranged upward. The third water spraying pipe includes a third water outlet, and the third water outlet is arranged in the extension direction of the first conveyor belt, and the third water outlet is arranged upward.
[0011] As some sub-solutions of the above technical solution, a nozzle is also connected to the first water outlet.
[0012] As some sub-solutions of the above technical solution, the nozzle includes a sleeve portion and an outer spray portion, the sleeve portion is connected to the first water spray pipe, and the outer spray portion includes a nozzle that expands outward.
[0013] As some sub-solutions of the above technical solution, a material reduction portion is provided at one end of the outer spray portion adjacent to the sleeve portion, and the material reduction portion makes the spray port present an outwardly expanding stepped shape.
[0014] As some sub-solutions of the above technical solution, a water collecting cover is further provided outside the first water spray pipe.
[0015] As some sub-solutions of the above technical solution, the first conveyor belt is a perforated conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 It is a structural schematic diagram of an embodiment of a tile chip removal mechanism;
[0018] Figure 2 It is a structural schematic diagram of an embodiment of a tile chip removal mechanism, in which the tile body is hidden;
[0019] Figure 3 It is a schematic diagram of the structure of the nozzle.
[0020] In the accompanying drawings: 1-frame;
[0021] 21-first conveyor belt; 22-second conveyor belt; 23-third conveyor belt; 24-fourth conveyor belt;
[0022] 31-first water spray pipe; 32-second water spray pipe; 33-third water spray pipe; 34-spray head; 341-sleeve part; 342-external spray part; 3421-reducing part; 35-water collecting cover;
[0023] 8-Brick body. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of the present utility model, the meaning of "several" is an indefinite quantity, the meaning of "multiple" is more than two, "greater than", "less than", "exceed" and the like are understood as not including the number itself, and "above", "below", "within" and the like are understood as including the number itself. If there is a description of the first and the second, it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features. The "and / or" that appears in the full text indicates three parallel solutions. For example, A and / or B indicates the solution satisfied by A, the solution satisfied by B, or the solution satisfied by both A and B.
[0027] In the description of the utility model, if there is a short sentence containing multiple parallel features, the attributive defines the closest feature, for example: B, C, and E connected to D are arranged on A, which means that B is arranged on A and E is connected to D, and does not constitute a limitation on C; but attributives that express the relationship between features, such as "interval arrangement" or "circular arrangement", etc., do not belong to this category. If the word "all" is preceded by an attributive, it means that all the features in the short sentence are limited, such as B, C, and D are all arranged on A, which means that B, C, and D are all arranged on A. For a sentence with an omitted subject, the omitted subject is the subject of the previous sentence, that is, B is arranged on A, including C, which means that B is arranged on A and A includes C.
[0028] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0029] Combine the following Figures 1 to 3 The embodiments of the utility model are described.
[0030] The present embodiment relates to a tile chip removal mechanism, which is used to clean the broken pieces and chips at the bottom of the tile body 8 .
[0031] The tile chip removal mechanism in this embodiment includes:
[0032] Rack 1;
[0033] A first conveyor belt 21 runs on the frame 1;
[0034] The second conveyor belt 22 runs on the frame 1 and is parallel to the first conveyor belt 21. The main functions of the first conveyor belt 21 and the second conveyor belt 22 are to support and transport the bricks 8.
[0035] The water spraying mechanism includes a first water spraying pipe 31 arranged upwards. The first water spraying pipe 31 includes a first water outlet. The first water outlet is located between the first conveyor belt 21 and the second conveyor belt 22 .
[0036] The tile chip removal mechanism is configured with a first conveyor belt 21, a second conveyor belt 22 and a water spraying mechanism. The water spraying mechanism sprays water on the bottom wall of the tile body 8, thereby effectively removing the broken pieces and debris at the bottom of the tile body 8.
[0037] Specifically, the brick body 8 is supported and transported by the first conveyor belt 21 and the second conveyor belt 22. When the first conveyor belt 21 and the second conveyor belt 22 deliver the brick body 8 to the position of the first water spray pipe 31, the water flow continuously sprayed from the first water spray pipe 31 can flush the bottom wall of the brick body 8, thereby cleaning the bottom wall of the brick body 8.
[0038] In order to further improve the effect of cleaning the bottom surface of the brick body 8, the tile chip removal mechanism also includes a third conveyor belt 23 and a fourth conveyor belt 24, and the third conveyor belt 23 and the fourth conveyor belt 24 are both located on the inner side of the first conveyor belt 21 and the second conveyor belt 22. The water spraying mechanism also includes a second water spraying pipe 32 and a third water spraying pipe 33. The second water spraying pipe 32 includes a second water outlet, and the second water outlet is arranged in the extension direction of the first conveyor belt 21, and the second water outlet is arranged upward. The third water spraying pipe 33 includes a third water outlet, and the third water outlet is arranged in the extension direction of the first conveyor belt 21, and the third water outlet is arranged upward. The third conveyor belt 23 and the fourth conveyor belt 24 are arranged to support the brick body 8 at different positions, so that the second water spraying pipe 32 and the third water spraying pipe 33 can spray the bottom surface of the brick body 8 blocked by the first conveyor belt 21 and the second conveyor belt 22, so as to better ensure that the bottom surface of the brick body 8 can be thoroughly cleaned.
[0039] In addition, the first water outlet is also connected to a nozzle 34. After the first water outlet is connected to the nozzle 34, the water spray range can be increased, and the effect of cleaning the bottom wall of the brick body 8 is better. The nozzle 34 of this structure is simple and practical, and can make the water flow cover a larger range in the horizontal direction after flowing out of the nozzle.
[0040] Specifically, the nozzle 34 includes a sleeve portion 341 and an outer spray portion 342, wherein the sleeve portion 341 is connected to the first water spray pipe 31, and the outer spray portion 342 includes a nozzle that expands outward. The nozzle 34 has a simple structure, and after water flows out of the nozzle through the first water outlet, it can cover a larger range in the horizontal direction.
[0041] Furthermore, a material reduction portion 3421 is provided at one end of the outer spray portion 342 adjacent to the sleeve portion 341, and the material reduction portion 3421 makes the nozzle present an outwardly expanding stepped shape. In a traditional nozzle, water flow is often directly ejected from the nozzle, which can directly achieve the effect of water spraying, but the range of water spraying is often limited. The stepped nozzle design in this embodiment can cause the water flow to refract when it hits the stepped wall during the ejection process, increase the high-pressure jet point in the lateral coverage range, accelerate the water flow to spray outward, and improve the cleaning effect of water spraying.
[0042] In this embodiment, a water collecting cover 35 is further provided outside the first water spray pipe 31. By configuring the water collecting cover 35, the loss or overflow of waste water during the cleaning process is reduced, so that the waste water can be smoothly introduced into the designated treatment facility.
[0043] Furthermore, the first conveyor belt 21 is a perforated conveyor belt. A perforated conveyor belt refers to a conveyor belt with through holes evenly distributed on the belt surface of the conveyor belt. The use of a perforated conveyor belt is conducive to the falling of debris. In this embodiment, the second conveyor belt 22 and the third conveyor belt 23 are both perforated conveyor belts.
[0044] When the tile chip removal mechanism is in operation, the first conveyor belt 21, the second conveyor belt 22, the third conveyor belt 23 and the fourth conveyor belt 24 usually run at the same speed. It can be understood that the water spraying mechanism also includes parts commonly included in the water spraying mechanism in the prior art, such as a water pump, a water valve and a controller, so as to adjust the water flow speed of the water spraying.
[0045] The preferred implementation modes of the present invention are specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.
Claims
1. Tile chip removal mechanism, characterized by: include: Rack (1); A first conveyor belt (21) running on the frame (1); A second conveyor belt (22) running on the frame (1) and parallel to the first conveyor belt (21); The water spraying mechanism comprises a first water spraying pipe (31) arranged upward, wherein the first water spraying pipe (31) comprises a first water outlet, and the first water outlet is located between the first conveyor belt (21) and the second conveyor belt (22).
2. The tile chip removal mechanism according to claim 1, characterized in that: The tile chip removal mechanism further comprises a third conveyor belt (23) and a fourth conveyor belt (24), wherein the third conveyor belt (23) and the fourth conveyor belt (24) are both located on the inner side of the first conveyor belt (21) and the second conveyor belt (22); the water spraying mechanism further comprises a second water spraying pipe (32) and a third water spraying pipe (33), wherein the second water spraying pipe (32) comprises a second water outlet, wherein the second water outlet is arranged in the extension direction of the first conveyor belt (21), and the second water outlet is arranged upward; the third water spraying pipe (33) comprises a third water outlet, wherein the third water outlet is arranged in the extension direction of the first conveyor belt (21), and the third water outlet is arranged upward.
3. The tile chip removal mechanism according to claim 1, characterized in that: The first water outlet is also connected to a spray head (34).
4. The tile chip removal mechanism according to claim 3, characterized in that: The spray head (34) comprises a sleeve portion (341) and an outer spray portion (342), wherein the sleeve portion (341) is connected to the first water spray pipe (31), and the outer spray portion (342) comprises a spray port that expands outward.
5. The tile chip removal mechanism according to claim 4, characterized in that: A material reduction portion (3421) is provided at one end of the outer spray portion (342) adjacent to the sleeve portion (341), and the material reduction portion (3421) makes the spray port present an outwardly expanding stepped shape.
6. The tile chip removal mechanism according to claim 5, characterized in that: A water collecting cover (35) is also provided outside the first water spraying pipe (31).
7. The tile chip removal mechanism according to claim 2, characterized in that: The first conveyor belt (21) is a perforated conveyor belt.