Rapid batch cleaning device for asphalt molds
By designing a rapid batch cleaning device for asphalt molds including a water storage bucket part, an oil storage bucket part, an electric heating part and a cleaning and mixing part, the problem of incomplete cleaning of asphalt molds in the prior art is solved, and a fast, economical and efficient cleaning effect is achieved.
Patent Information
- Application Number
- CN202421070784.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The prior art is difficult to effectively remove asphalt residues from asphalt molds, and the traditional high-temperature burning scheme is costly and cannot be completely removed.
A rapid batch cleaning device for asphalt molds is designed, including a water storage bucket part, an oil storage bucket part, an electric heating part and a cleaning and stirring part. By heating clean water in the water storage bucket and heating the diesel to the temperature at which the asphalt residue is dissolved by heating it in a water bath, combined with the stirring action, cleaning the asphalt mold is achieved.
The rapid and batch cleaning of asphalt molds is achieved, avoiding the high cost of high temperature burning, and ensuring complete removal of asphalt residues.
Smart Images
Figure CN222607377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt mold cleaning, in particular to a device for quickly cleaning asphalt molds in batches. Background Art
[0002] Asphalt is a complex, dark-brown mixture of hydrocarbons of varying molecular weights and their non-metallic derivatives. It is a highly viscous organic liquid with a black surface and is soluble in carbon disulfide. Asphalt is an organic cementitious material that provides corrosion resistance, waterproofing, and moisture resistance. Asphalt can be primarily categorized as petroleum asphalt, coal tar asphalt, and natural asphalt. Asphalt is primarily used in industries such as coatings, plastics, and rubber, as well as in road paving. Asphalt testing is required before use.
[0003] After testing the common parameters of asphalt, the mold containing asphalt needs to be cleaned. The traditional cleaning method uses a high-temperature burning solution, that is, it is burned using a special high-temperature combustion device after testing. However, the cost of special instruments is too high. The traditional cleaning device cannot completely remove the asphalt on the mold. There is an urgent need for a device that can quickly and batch clean asphalt molds. Utility Model Content
[0004] The utility model provides a rapid batch cleaning device for asphalt molds to solve the problems in the prior art.
[0005] The technical problem solved by the present invention is achieved by the following technical solutions:
[0006] A rapid batch cleaning device for asphalt molds, comprising:
[0007] A water storage barrel portion, wherein the water storage barrel portion is used to store clean water;
[0008] An oil storage barrel portion, the oil storage barrel portion being fixedly mounted in the water storage barrel portion and being used to store diesel fuel for cleaning the asphalt mold;
[0009] an electric heating unit, the electric heating unit comprising a controller mounted outside the water storage barrel and a heating rod electrically connected to the controller, the heating rod being disposed within the water storage barrel to heat the clean water stored in the water storage barrel, and the heated clean water being used to water-bath the oil storage barrel;
[0010] The cleaning stirring part is installed on the water storage barrel part to stir the diesel stored in the oil storage barrel part.
[0011] In a specific embodiment, the water storage barrel portion includes a support base and a first barrel body fixedly welded to the upper end of the support base;
[0012] The first barrel body is provided with a first drain valve for draining clean water from the first barrel body.
[0013] 5. In a specific embodiment, the oil storage barrel portion includes a second barrel body installed in the first barrel body and a mesh basket (220) detachably installed in the second barrel body (210);
[0014] The mesh basket (220) is a double-layer hollow structure, the mold is placed in the interlayer of the mesh basket (220), and the outer ring diameter of the mesh basket (220) is smaller than the diameter of the second barrel (210);
[0015] A second drain valve for discharging diesel is installed on the second barrel body, and the second drain valve is exposed from the first barrel body.
[0016] In a specific embodiment, a support column is fixedly welded to the lower end of the second barrel body, and the support column is welded to the first barrel body to elevate and support the second barrel body.
[0017] In a specific embodiment, the heating rod is arranged below the second barrel.
[0018] In a specific embodiment, the electric heating part is further provided with a temperature sensor, and the temperature sensor is installed in the first barrel and electrically connected to the controller.
[0019] In a specific embodiment, the cleaning and stirring part includes a lifting bracket installed at the upper end of the first barrel and a servo motor installed on the lifting bracket, and a stirring rod is installed on the output end of the servo motor, and the stirring rod extends into the mesh basket.
[0020] The beneficial effects of the utility model are:
[0021] The oil storage barrel is installed in the water storage barrel, and clean water is stored in the water storage barrel and diesel is transferred to the oil storage barrel. The asphalt mold is placed in the oil storage barrel filled with diesel. At the same time, the clean water in the water storage barrel is heated by the heating rod provided in the electric heating part, so that the heated clean water heats the oil storage barrel in a water bath, and the diesel reaches a temperature at which the asphalt residue can be dissolved (not exceeding 95°C). The cleaning and stirring part continuously reciprocates in the oil storage barrel to make the diesel in the barrel flow, so as to achieve the purpose of cleaning the asphalt mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the implementation scheme of the present invention or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0023] Figure 1 This is a schematic diagram of the overall structure of the utility model from the first perspective.
[0024] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second perspective.
[0025] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the present utility model.
[0026] In the figure: 100, water storage barrel; 110, support base; 120, first barrel body; 101, first drain valve; 200, oil storage barrel; 210, second barrel body; 220, mesh basket; 201, second drain valve; 300, electric heating part; 310, controller; 320, heating rod; 330, temperature sensor; 400, cleaning and stirring part; 410, lifting bracket; 420, servo motor; 430, stirring rod. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0030] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on this application.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0032] In this application, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed connection, detachable connection, or integration; they may refer to direct connection or indirect connection through an intermediate medium; they may refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0033] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0034] Reference Figure 1-3 As shown, the utility model provides a rapid batch cleaning device for asphalt molds, comprising:
[0035] The water storage barrel portion 100 is used to store clean water;
[0036] The oil storage barrel portion 200 is fixedly installed in the water storage barrel portion 100 and is used to store diesel for cleaning the asphalt mold;
[0037] The electric heating unit 300 includes a controller 310 installed outside the water storage barrel 100 and a heating rod 320 electrically connected to the controller 310. The heating rod 320 is disposed in the water storage barrel 100 to heat the clean water stored in the water storage barrel 100. The heated clean water heats the oil storage barrel 200 in a water bath and can also be temperature controlled.
[0038] The cleaning and stirring portion 400 is installed on the water storage barrel portion 100 to stir the diesel stored in the oil storage barrel portion 200 .
[0039] The oil storage barrel part 200 is installed in the water storage barrel part 100, and clean water is stored in the water storage barrel part 100 and diesel is transferred to the oil storage barrel part 200. The asphalt mold is placed in the oil storage barrel part 200 filled with diesel. At the same time, the clean water in the water storage barrel part 100 is heated by the heating rod 320 provided by the electric heating part 300, so that the heated clean water heats the oil storage barrel part 200 in a water bath, and the diesel reaches a temperature at which the asphalt residue can be dissolved (not exceeding 95°C). The cleaning and stirring part 400 continuously rotates back and forth in the oil storage barrel part 200 to make the diesel in the barrel flow, so as to achieve the purpose of cleaning the asphalt mold.
[0040] As a further preferred embodiment of the above embodiment, the water storage barrel portion 100 includes a support base 110 and a first barrel body 120 fixedly welded to the upper end of the support base 110;
[0041] The first barrel body 120 is provided with a first drain valve 101 for draining clean water from the first barrel body 120 . The arrangement of the first drain valve 101 facilitates draining the water from the first barrel body 120 for replacement.
[0042] A protective guard may be installed on the outer side of the first barrel body 120 to protect operators from being scalded by contact with the outer side of the first barrel body 120 .
[0043] As a further preferred embodiment of the above embodiment, the oil storage barrel portion 200 includes a second barrel body 210 installed in the first barrel body 120 and a net basket 220 detachably installed in the second barrel body 210. The lower end of the net basket 220 is detachably connected to the second barrel body 210 by a tenon connection, making it easy to remove the net basket 220 from the second barrel body 210.
[0044] The basket 220 is a double-layer hollow structure. The mold is placed in the interlayer of the basket 220. The outer diameter of the basket 220 is smaller than the diameter of the second barrel 210. When cleaning the asphalt mold, placing the asphalt mold in the interlayer of the basket 220 can prevent the asphalt mold from shaking.
[0045] A second drain valve 201 for discharging diesel is installed on the second barrel body 210. The second drain valve 201 is exposed from the first barrel body 120. The second drain valve 201 can discharge the diesel in the second barrel body 210, making it convenient to replace the diesel.
[0046] As a further preferred embodiment of the above embodiment, a support column is fixedly welded to the lower end of the second barrel body 210 , and the support column is welded to the first barrel body 120 to elevate and support the second barrel body 210 .
[0047] As a further preferred embodiment of the above embodiment, the heating rod 320 is arranged below the second barrel 210 .
[0048] The electric heating part 300 is also provided with a temperature sensor 330, which is installed in the first barrel body 120 and electrically connected to the controller 310. The temperature sensor 330 can monitor the temperature of the clean water in the first barrel body 120, so that the controller 310 can control the heating rod 320 to control the heating temperature of the clean water in the first barrel body 120.
[0049] As a further preferred embodiment of the above embodiment, the cleaning and stirring section 400 includes a lifting bracket 410 mounted on the upper end of the first barrel 120 and a servo motor 420 mounted on the lifting bracket 410. A stirring rod 430 is mounted on the output end of the servo motor 420, and the stirring rod 430 extends into the mesh basket 220. The hydraulic cylinder of the lifting bracket 410 extends to push up the bracket plate, so that the servo motor 420 drives the stirring rod 430 to move upward and out of the mesh basket 220. After removal, it is convenient to remove the mold from the mesh basket 220 and also conveniently remove the mesh basket 220 from the second barrel 210. When stirring, the hydraulic cylinder of the lifting bracket 410 retracts to move the bracket plate downward, so that the stirring rod 430 extends into the mesh basket 220.
[0050] An ultrasonic generator may be installed in the basket 220 to further improve the cleaning effect on the asphalt mold.
[0051] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A rapid batch cleaning device for asphalt molds, characterized in that: include: A water storage barrel (100), wherein the water storage barrel (100) is used to store clean water; An oil storage barrel part (200), the oil storage barrel part (200) is fixedly installed in the water storage barrel part (100), and the oil storage barrel part (200) is used to store diesel for cleaning the asphalt mold; An electric heating unit (300), the electric heating unit (300) comprising a controller (310) installed outside the water storage barrel unit (100) and a heating rod (320) electrically connected to the controller (310), the heating rod (320) being arranged inside the water storage barrel unit (100) to heat the clean water stored in the water storage barrel unit (100), and the heated clean water is used to water-bath heat the oil storage barrel unit (200); A cleaning stirring portion (400) is installed on the water storage barrel portion (100) to stir the diesel stored in the oil storage barrel portion (200).
2. The rapid batch cleaning device for asphalt molds according to claim 1 is characterized by: The water storage barrel part (100) comprises a support base (110) and a first barrel body (120) fixedly welded to the upper end of the support base (110); The first barrel body (120) is provided with a first drain valve (101) for draining clean water in the first barrel body (120).
3. The rapid batch cleaning device for asphalt molds according to claim 2 is characterized by: The oil storage barrel part (200) comprises a second barrel body (210) installed in the first barrel body (120) and a net basket (220) detachably installed in the second barrel body (210); The mesh basket (220) is a double-layer hollow structure, the mold is placed in the interlayer of the mesh basket (220), and the outer ring diameter of the mesh basket (220) is smaller than the diameter of the second barrel (210); A second drain valve (201) for draining diesel is installed on the second barrel (210), and the second drain valve (201) is exposed from the first barrel (120).
4. The rapid batch cleaning device for asphalt molds according to claim 3 is characterized by: A support column is fixedly welded to the lower end of the second barrel body (210), and the support column is welded to the first barrel body (120) to elevate and support the second barrel body (210).
5. The rapid batch cleaning device for asphalt molds according to claim 4 is characterized by: The heating rod (320) is arranged below the second barrel (210).
6. The rapid batch cleaning device for asphalt molds according to claim 4 is characterized by: The electric heating unit (300) is also provided with a temperature sensor (330), and the temperature sensor (330) is installed in the first barrel (120) and is electrically connected to the controller (310).
7. The rapid batch cleaning device for asphalt molds according to claim 6 is characterized by: The cleaning and stirring portion (400) comprises a lifting bracket (410) mounted on the upper end of the first barrel (120) and a servo motor (420) mounted on the lifting bracket (410); a stirring rod (430) is mounted on the output end of the servo motor (420); and the stirring rod (430) extends into the net basket (220).