Post-welding battery rack correcting and shaping device

By designing a post-welded battery rack correction and shaping device including a variety of mechanical devices, the problem of low calibration and shaping efficiency of the battery rack after welding in the prior art is solved, and automatic correction and shaping is realized, which improves efficiency and reduces the intensity of manual labor.

CN222607606UActive Publication Date: 2025-03-14WUJIANG TIANFU METAL PROD CO LTD
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Patent Information

Application Number
CN202421282332.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, the battery rack after welding has low calibration and plastic shaping efficiency and workers are labor-intensive, so it is necessary to design an automated calibration and plastic shaping device.

Method used

A post-welded battery rack correction and shaping device is designed, including bottom mounting components, auxiliary support components, top mounting components, lift control components, longitudinal movement control components and calibration and shaping power components. Through mechanical devices such as hydraulic cylinders, hydraulic cylinders and movement control modules, automatic correction and shaping of the battery rack is achieved.

Benefits of technology

It effectively improves the correction and shaping efficiency of the battery frame after welding, reduces the labor intensity of manual work, and has clever design of the device structure, strong practicality, and stable work operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222607606U_ABST
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Abstract

The utility model discloses a post-welding battery rack correcting and shaping device which comprises a bottom mounting assembly, an auxiliary supporting assembly arranged on the bottom mounting assembly, a top mounting assembly arranged on the auxiliary supporting assembly, a lifting control assembly arranged on the bottom mounting assembly, and a lifting plate arranged at the output end of the lifting control assembly. A longitudinal movement control assembly is arranged on the lifting plate, a moving plate is arranged at the moving part of the longitudinal movement control assembly, an auxiliary positioning assembly is arranged on the moving plate, an auxiliary height adjusting assembly is arranged on the top mounting assembly, a supporting top frame is arranged at one corner of the top mounting assembly, and a right-angle plate is arranged on the supporting top frame; a correcting and shaping power assembly is arranged on the right-angle plate, and an auxiliary limiting assembly is arranged at the output end of the correcting and shaping power assembly. The correcting and shaping device is ingenious in structural design and high in practicability, manual correction and shaping operation on the welded battery rack is replaced with the correcting and shaping device, and the correcting and shaping efficiency of the welded battery rack is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery racks, in particular to a battery rack correction and shaping device after welding. Background Art

[0002] Battery racks are made of iron, aluminum and other metals according to the size of the battery. They are widely used in industry and also have important applications in telecommunications rooms and medical equipment. Battery racks are mainly divided into: 2V series battery racks, 12V battery series battery racks, and FT series battery racks. These are the most commonly used battery racks and are more popular.

[0003] During the production process of the battery rack, the battery rack needs to be welded. After welding, the battery rack needs to be corrected and shaped to ensure the normal use of the battery rack. Most of the existing correction and shaping devices use manual correction. The efficiency of manual correction is low and the labor intensity of workers is high. Therefore, a correction and shaping device for the battery rack after welding is designed. Utility Model Content

[0004] The utility model aims to solve the above problems and designs a battery rack correction and shaping device after welding.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is a device for correcting and shaping a battery rack after welding, comprising a bottom mounting assembly, an auxiliary support assembly is arranged on the bottom mounting assembly, a top mounting assembly is arranged on the auxiliary support assembly, a lifting control assembly is arranged on the bottom mounting assembly, a lifting plate is arranged on the output end of the lifting control assembly, a longitudinal movement control assembly is arranged on the lifting plate, a moving part of the longitudinal movement control assembly is arranged on a moving plate, an auxiliary positioning assembly is arranged on the moving plate, an auxiliary height adjustment assembly is arranged on the top mounting assembly, a supporting top frame is arranged at one corner of the top mounting assembly, a right-angle plate is arranged on the supporting top frame, a correcting and shaping power assembly is arranged on the right-angle plate, and an auxiliary limiting assembly is arranged on the output end of the correcting and shaping power assembly.

[0006] As a further description of the technical solution, the bottom mounting assembly includes a mounting base plate, a plurality of balance adjustment feet are arranged at the bottom of the mounting base plate, two groups of auxiliary support assemblies are arranged on the mounting base plate, and a top mounting assembly is arranged on each group of auxiliary support assemblies.

[0007] As a further description of the technical solution, the auxiliary support assembly includes an auxiliary support column arranged on the bottom mounting assembly, and a top mounting assembly is arranged on the auxiliary support column.

[0008] As a further description of the technical solution, the top mounting assembly includes a mounting top plate disposed on an auxiliary supporting column, and an auxiliary height adjustment assembly is disposed on the mounting top plate.

[0009] As a further description of the technical solution, the auxiliary height adjustment assembly includes a plurality of auxiliary height adjustment blocks arranged on the top mounting assembly.

[0010] As a further description of the technical solution, an operation control screen is arranged on the mounting top plate.

[0011] As a further description of the technical solution, the lifting control assembly includes a lifting hydraulic cylinder arranged in the middle position of the bottom mounting assembly, and a lifting plate is arranged at the output end of the lifting hydraulic cylinder.

[0012] As a further description of the technical solution, the longitudinal movement control component includes a longitudinal movement control module arranged on a lifting plate, a moving part of the longitudinal movement control module is provided with a moving plate, and the auxiliary positioning component includes a plurality of auxiliary positioning columns arranged on the moving plate.

[0013] As a further description of the technical solution, the correction and shaping power assembly includes a correction and shaping power cylinder arranged on a right-angle plate, and an auxiliary limiting assembly is arranged at the output end of the correction and shaping power cylinder.

[0014] As a further description of the present technical solution, the auxiliary limit assembly includes an auxiliary card block arranged at the output end of the correction and shaping power assembly, and the auxiliary card block is provided with an auxiliary card slot.

[0015] The beneficial effect is that the correction and shaping device of the technical solution has an ingenious structural design, strong practicality, and stable operation. The use of this correction and shaping device replaces the manual correction and shaping work of the battery rack after welding, effectively improving the correction and shaping efficiency of the battery rack after welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective.

[0018] In the figure, 1. bottom mounting assembly; 2. auxiliary support assembly; 3. top mounting assembly; 4. lifting control assembly; 5. lifting plate; 6. longitudinal movement control assembly; 7. moving plate; 8. auxiliary positioning assembly; 9. auxiliary height adjustment assembly; 10. supporting top frame; 11. right-angle plate; 12. correction and shaping power assembly; 13. auxiliary limit assembly; 14. installation base plate; 15. balance adjustment foot; 16. auxiliary support column; 17. installation top plate; 18. auxiliary height adjustment block; 19. operation control panel; 20. lifting hydraulic cylinder; 21. longitudinal movement control module; 22. auxiliary positioning column; 23. correction and shaping power cylinder; 24. auxiliary card block; 25. auxiliary card slot. DETAILED DESCRIPTION

[0019] The utility model is described in detail below in conjunction with the accompanying drawings. Figure 1-Figure 2 As shown, a post-welding battery rack correction and shaping device includes a bottom mounting assembly 1. The bottom mounting assembly 1 will be described in detail below. The bottom mounting assembly 1 includes a mounting base plate 14. A plurality of balance adjustment feet 15 are arranged at the bottom of the mounting base plate 14. Two groups of auxiliary support assemblies 2 are arranged on the mounting base plate 14, and each group of auxiliary support assemblies 2 is provided with a top mounting assembly 3.

[0020] In order to facilitate the installation of the top mounting component 3, an auxiliary support component 2 is arranged on the bottom mounting component 1. The auxiliary support component 2 will be described in detail below. The auxiliary support component 2 includes an auxiliary support column 16 arranged on the bottom mounting component 1, and the top mounting component 3 is arranged on the auxiliary support column 16.

[0021] A top mounting assembly 3 is arranged on the auxiliary support assembly 2 , and the top mounting assembly 3 will be described in detail below. The top mounting assembly 3 includes a mounting top plate 17 arranged on the auxiliary support column 16 , and an auxiliary height adjustment assembly 9 is arranged on the mounting top plate 17 .

[0022] In order to facilitate auxiliary support for the battery rack, an auxiliary height adjustment component 9 is provided on the top mounting component 3 , and the auxiliary height adjustment component 9 includes a plurality of auxiliary height adjustment blocks 18 provided on the top mounting component 3 .

[0023] In order to facilitate the lifting of the battery rack, a lifting control component 4 is arranged on the bottom mounting component 1, and a lifting plate 5 is arranged at the output end of the lifting control component 4. The lifting control component 4 will be described in detail below. The lifting control component 4 includes a lifting hydraulic cylinder 20 arranged in the middle position of the bottom mounting component 1, and a lifting plate 5 is arranged at the output end of the lifting hydraulic cylinder 20.

[0024] In order to facilitate the longitudinal movement control of the battery rack, a longitudinal movement control component 6 is arranged on the lifting plate 5. The longitudinal movement control component 6 will be described in detail below. The longitudinal movement control component 6 includes a longitudinal movement control module 21 arranged on the lifting plate 5, and a moving plate 7 is arranged at the moving part of the longitudinal movement control module 21.

[0025] A moving plate 7 is provided at the moving portion of the longitudinal moving control component 6. In order to facilitate auxiliary positioning of the battery rack, an auxiliary positioning component 8 is provided on the moving plate 7. The auxiliary positioning component 8 will be described in detail below. The auxiliary positioning component 8 includes a plurality of auxiliary positioning columns 22 provided on the moving plate 7.

[0026] In order to facilitate the installation of the correction and shaping power component 12, a supporting top frame 10 is arranged at a corner of the top mounting component 3, a right-angle plate 11 is arranged on the supporting top frame 10, and the correction and shaping power component 12 is arranged on the right-angle plate 11. The correction and shaping power component 12 will be introduced in detail below. The correction and shaping power component 12 includes a correction and shaping power cylinder 23 arranged on the right-angle plate 11, and an auxiliary limiting component 13 is arranged at the output end of the correction and shaping power cylinder 23.

[0027] In order to facilitate auxiliary limiting of parts on the battery rack, an auxiliary limiting assembly 13 is provided at the output end of the correction and shaping power assembly 12. The auxiliary limiting assembly 13 will be described in detail below. The auxiliary limiting assembly 13 includes an auxiliary clamping block 24 provided at the output end of the correction and shaping power assembly 12, and an auxiliary clamping slot 25 is provided on the auxiliary clamping block 24.

[0028] In order to facilitate the operation of the device, an operation control panel 19 is provided on the mounting top plate 17 .

[0029] The specific structure of the utility model is described in detail above. The working principle of the utility model is described below: when in use, the welded battery rack is placed on the mobile plate 7, the battery rack is positioned by a number of positioning columns, the battery rack is supported by the auxiliary height adjustment block 18, the battery rack is lifted by the lifting hydraulic cylinder 20, the battery rack is driven to move below the correction shaping power cylinder 23 by the longitudinal movement control module 21, the auxiliary limit assembly 13 is pressed down by the correction shaping power cylinder 23, and the auxiliary card slot 25 on the auxiliary card block 24 limits the profile on the battery rack. The correction and shaping power cylinder 23 is pressed down to realize the correction and shaping operation on the profile on the battery rack. After the correction and shaping, under the action of the jacking hydraulic cylinder 20 and the longitudinal movement control module 21, the different parts of the battery rack that need to be corrected can be moved to the correction and shaping power cylinder 23 for correction and shaping. The correction and shaping device of the technical solution has a clever structural design, strong practicality, and stable operation. The use of this correction and shaping device replaces the manual correction and shaping operation of the battery rack after welding, effectively improving the correction and shaping efficiency of the battery rack after welding.

[0030] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.

Claims

1. A battery rack correction and shaping device after welding, characterized in that: The invention comprises a bottom mounting assembly (1), an auxiliary support assembly (2) being arranged on the bottom mounting assembly (1), a top mounting assembly (3) being arranged on the auxiliary support assembly (2), a lifting control assembly (4) being arranged on the bottom mounting assembly (1), a lifting plate (5) being arranged at the output end of the lifting control assembly (4), a longitudinal movement control assembly (6) being arranged on the lifting plate (5), a moving part of the longitudinal movement control assembly (6) being arranged with a moving plate (7), an auxiliary positioning assembly (8) being arranged on the moving plate (7), an auxiliary height adjustment assembly (9) being arranged on the top mounting assembly (3), a supporting top frame (10) being arranged at one corner of the top mounting assembly (3), a right angle plate (11) being arranged on the supporting top frame (10), a correction and shaping power assembly (12) being arranged on the right angle plate (11), and an auxiliary limit assembly (13) being arranged at the output end of the correction and shaping power assembly (12).

2. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The bottom mounting assembly (1) comprises a mounting base plate (14), a plurality of balancing adjustment feet (15) are arranged at the bottom of the mounting base plate (14), two groups of auxiliary support assemblies (2) are arranged on the mounting base plate (14), and each group of auxiliary support assemblies (2) is provided with a top mounting assembly (3).

3. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The auxiliary support assembly (2) comprises an auxiliary support column (16) arranged on the bottom mounting assembly (1), and a top mounting assembly (3) is arranged on the auxiliary support column (16).

4. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The top mounting assembly (3) comprises a mounting top plate (17) arranged on an auxiliary supporting column (16), and an auxiliary height adjustment assembly (9) is arranged on the mounting top plate (17).

5. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The auxiliary height adjustment component (9) comprises a plurality of auxiliary height adjustment blocks (18) arranged on the top mounting component (3).

6. The device for correcting and shaping a battery rack after welding according to claim 4, characterized in that: An operation control screen (19) is arranged on the mounting top plate (17).

7. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The lifting control component (4) comprises a lifting hydraulic cylinder (20) arranged at the middle position of the bottom mounting component (1), and a lifting plate (5) is arranged at the output end of the lifting hydraulic cylinder (20).

8. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The longitudinal movement control component (6) comprises a longitudinal movement control module (21) arranged on a lifting plate (5), a moving portion of the longitudinal movement control module (21) is provided with a moving plate (7), and the auxiliary positioning component (8) comprises a plurality of auxiliary positioning columns (22) arranged on the moving plate (7).

9. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The correction and shaping power assembly (12) comprises a correction and shaping power cylinder (23) arranged on a right-angle plate (11), and an auxiliary limit assembly (13) is arranged at the output end of the correction and shaping power cylinder (23).

10. The device for correcting and shaping a battery rack after welding according to claim 1, characterized in that: The auxiliary limit assembly (13) comprises an auxiliary clamping block (24) arranged at the output end of the correction and shaping power assembly (12), and an auxiliary clamping slot (25) is arranged on the auxiliary clamping block (24).