Shearing machine head and pendulum shearing device

By using a combination of a drive motor and an eccentric wheel in the shearing head, the problem of easy damage to the lifting and lowering of the cylinder drive cutter is solved, and a long-term stable shear and controllable frequency effect is achieved.

CN222608137UActive Publication Date: 2025-03-14CANGZHOU KENUO MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202420944641.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-14
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, the use of cylinder drive cutters to lift and lower the cutting tool is prone to damage, and the power is insufficient to ensure long-term stable shearing.

Method used

The driving motor is used as the power source, and the rotational movement of the rotating shaft is converted into the lifting motion of the lifting frame through the eccentric wheel, realizing the up and down reciprocating movement of the upper cutter.

Benefits of technology

It realizes long-term stable shearing, and the shear frequency can be controlled by adjusting the speed of the drive motor, which is simple and convenient, and avoids the problem of easy damage to the cylinder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shearing machine head and a pendulum shearing device, the pendulum shearing machine head comprises a mounting frame, a lower cutter, an upper cutter and a lifting assembly, the upper cutter and the lower cutter are oppositely arranged, and the lifting assembly can drive the upper cutter to vertically move to shear materials. The lifting assembly comprises the rotating shaft, the driving motor and the eccentric wheel, the driving motor can drive the rotating shaft to rotate and drive the eccentric wheel to rotate, the eccentric wheel is contained in the lifting frame and can drive the lifting frame to move up and down when rotating, and therefore up-and-down reciprocating movement of the upper cutter is achieved. Compared with an air cylinder driving mode, the driving motor is adopted as a power source, the rotary motion of the rotating shaft is converted into the lifting motion of the lifting frame through the eccentric wheel, the shearing frequency can be controlled by adjusting the rotating speed of the driving motor, and simplicity and convenience are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shearing, and in particular relates to a shearing machine head and a swing shearing device. Background Art

[0002] Shearing is a common mechanical processing method that can be used to cut metal plates and strips to obtain metal plates of appropriate length. The shearing device consists of a cutter and a lifting mechanism. The lifting mechanism drives the cutter up and down to cut the material. The lifting mechanism often uses a cylinder as the power source. The cylinder relies on gas to drive the power, which is insufficient, and the cylinder rod needs to reciprocate frequently, which is easy to be damaged. Utility Model Content

[0003] The utility model provides a shearing machine head and a swing shearing device, aiming to solve the problem in the prior art that a shearing knife driven by a cylinder is easily damaged when being lifted or lowered.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] In a first aspect, the utility model provides a shearing head, comprising:

[0006] The mounting frame comprises a first mounting plate, a second mounting plate, and a guide column, wherein the second mounting plate is arranged above the first mounting plate, and the guide column is vertically connected between the first mounting plate and the second mounting plate;

[0007] A lower cutting knife, arranged on the first mounting plate and having a first cutting edge facing upward;

[0008] an upper cutter, which is disposed on the second mounting plate and has a second cutting edge facing downward, the second cutting edge is adapted to the first cutting edge, the upper cutter is slidably matched with the guide column, a lifting frame is connected to the upper part of the upper cutter, and the lifting frame has a limiting space; and

[0009] The lifting assembly includes a rotating shaft, a driving motor and an eccentric wheel. The rotating shaft is horizontally arranged. The driving motor is arranged on the mounting frame and is transmission-connected to the rotating shaft. The eccentric wheel is eccentrically arranged on the rotating shaft. The outer periphery of the eccentric wheel abuts against the inner wall of the limiting space.

[0010] In a possible implementation, the drive motor is disposed on the second mounting plate and is located in a middle position of the second mounting plate.

[0011] In a possible implementation, the lifting assembly further includes a reducer, the reducer is transmission-connected between the motor shaft of the drive motor and the rotating shaft, and the reducer is disposed on the second mounting plate.

[0012] In a possible implementation, two lifting frames are symmetrically provided on the upper portion of the upper cutter with respect to the driving motor, and two eccentric wheels are symmetrically provided with respect to the driving motor, and the eccentric wheels are accommodated in corresponding lifting frames.

[0013] In a possible implementation, the second cutting edge is arranged to be inclined downward along its length direction.

[0014] In a possible implementation, the eccentric wheel includes a wheel body and a bearing, the wheel body is eccentrically disposed on the rotating shaft, and the bearing is sleeved on the outer periphery of the wheel body.

[0015] In a possible implementation, the lower cutter is movably disposed on the first mounting plate, and a moving direction of the lower cutter is perpendicular to a length direction of the first cutting edge.

[0016] In a possible implementation, an upper surface of the first mounting plate adjacent to the material discharging side is inclined downward to form a material guiding slope.

[0017] In a possible implementation, the shearing head further includes a rotation drive assembly, and the rotation drive assembly is used to drive the mounting frame to rotate around a vertical axis.

[0018] Compared with the prior art, the beneficial effects of the swing shear head provided by the utility model are:

[0019] The swing shear head provided by the utility model includes a mounting frame, a lower cutter, an upper cutter and a lifting assembly. The upper cutter and the lower cutter are arranged relatively to each other, and the lifting assembly can drive the upper cutter to move vertically to shear the material. The lifting assembly in the utility model includes a rotating shaft, a driving motor and an eccentric wheel. The driving motor can drive the rotating shaft to rotate, driving the eccentric wheel to rotate. Since the eccentric wheel is accommodated in the lifting frame, the eccentric wheel can drive the lifting frame to move up and down when it rotates, thereby realizing the up and down reciprocating movement of the upper cutter. Compared with the cylinder drive method, the utility model adopts a driving motor as a power source, and uses the eccentric wheel to convert the rotary motion of the rotating shaft into the lifting motion of the lifting frame, which helps to achieve long-term stable shearing. The shearing frequency can be controlled by adjusting the speed of the driving motor, which is simple and convenient.

[0020] In a second aspect, the utility model provides a swing shearing device, comprising:

[0021] A feeding assembly, used for conveying the metal strip along a first horizontal direction;

[0022] An edge cutting assembly, arranged at the discharge side of the feeding assembly, for cutting the edge of the metal strip;

[0023] a punching assembly, disposed on the discharge side of the edge cutting assembly, for punching holes in the metal strip; and

[0024] As described in the above implementation, the shearing head is arranged on the discharge side of the punching assembly, and the metal strip passes between the first cutting edge and the second cutting edge.

[0025] The swing shearing device provided by the utility model adopts the shearing head in the above-mentioned implementation method, and has the same technical effect as that thereof, which will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic diagram of the structure of the swing shear head provided in one embodiment of the utility model Figure 1 ;

[0027] Figure 2 A schematic diagram of the structure of the swing shear head provided in one embodiment of the utility model Figure 2 ;

[0028] Figure 3 for Figure 2 Sectional view in the AA direction;

[0029] Figure 4 for Figure 3 Cross-sectional view in the BB direction;

[0030] Figure 5 This is a schematic structural diagram of a swing shearing device provided in one embodiment of the utility model.

[0031] Description of reference numerals:

[0032] 1. Shear head; 10. Mounting frame; 11. First mounting plate; 111. Material guide slope; 12. Second mounting plate; 13. Guide column; 20. Lower cutter; 30. Upper cutter; 31. Lifting frame; 32. Tool mounting seat; 40. Lifting assembly; 41. Rotating shaft; 42. Driving motor; 43. Eccentric wheel; 431. Wheel body; 432. Bearing; 44. Reducer; 50. Rotating drive assembly; 2. Feeding assembly; 3. Edge cutting assembly; 4. Punching assembly. DETAILED DESCRIPTION

[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0034] It should be noted that when an element is referred to as being "fixed to", "fixed" or "fixedly disposed" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" or "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. When an element is referred to as being "set to" or "disposed on" another element, it may be directly on the other element or there may be a central element. "Multiple" refers to two or more quantities. "At least one" refers to one or more quantities. "Several" refers to one or more quantities.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

[0036] Please also read Figures 1 to 5 The shearing head 1 and the swing shearing device provided in the embodiment of the utility model are described below.

[0037] See also Figures 1 to 4 In the first aspect, the embodiment of the utility model provides a shearing head 1, including a mounting frame 10, a lower cutter 20, an upper cutter 30 and a lifting assembly 40, the mounting frame 10 includes a first mounting plate 11, a second mounting plate 12, and a guide column 13, the second mounting plate 12 is arranged above the first mounting plate 11, and the guide column 13 is vertically connected between the first mounting plate 11 and the second mounting plate 12; the lower cutter 20 is arranged on the first mounting plate 11 and has a first cutting edge facing upward; the upper cutter 30 is arranged on the second mounting plate 12, and having a second cutting edge facing downwards, the second cutting edge is adapted to the first cutting edge, the upper cutter 30 is slidably matched with the guide column 13, the upper part of the upper cutter 30 is connected with a lifting frame 31, and the lifting frame 31 has a limiting space; the lifting assembly 40 includes a rotating shaft 41, a driving motor 42 and an eccentric wheel 43, the rotating shaft 41 is horizontally arranged, the driving motor 42 is arranged on the mounting frame 10, and is transmission-connected with the rotating shaft 41, the eccentric wheel 43 is eccentrically arranged on the rotating shaft 41, and the outer periphery of the eccentric wheel 43 abuts against the inner wall of the limiting space.

[0038] Compared with the prior art, the beneficial effects of the swing shear head provided by the embodiment of the utility model are:

[0039] The swing shear head provided by the embodiment of the utility model includes a mounting frame 10, a lower cutter 20, an upper cutter 30 and a lifting assembly 40. The upper cutter 30 and the lower cutter 20 are arranged relative to each other, and the lifting assembly 40 can drive the upper cutter 30 to move vertically to shear the material. In the utility model, the lifting assembly 40 includes a rotating shaft 41, a driving motor 42 and an eccentric wheel 43. The driving motor 42 can drive the rotating shaft 41 to rotate, drive the eccentric wheel 43 to rotate, and because the eccentric wheel 43 is accommodated in the lifting frame 31, the eccentric wheel 43 can drive the lifting frame 31 to move up and down when rotating, thereby realizing the up and down reciprocating movement of the upper cutter 30. Compared with the cylinder drive method, the embodiment of the utility model adopts the driving motor 42 as the power source, and uses the eccentric wheel 43 to convert the rotary motion of the rotating shaft 41 into the lifting motion of the lifting frame 31, which is helpful to achieve long-term stable shearing. The shearing frequency can be controlled by adjusting the speed of the driving motor 42, which is simple and convenient.

[0040] In the embodiment of the utility model, the mounting frame 10 can be assembled by welding or screwing the first mounting plate 11, the second mounting plate 12 and the guide column 13. The first mounting plate 11 and the second mounting plate 12 are arranged at intervals up and down, and can be strip-shaped, plate-shaped, etc. The guide column 13 is connected between the first mounting plate 11 and the second mounting plate 12. One or more guide columns 13 can be provided as needed. When there are multiple guide columns 13, the multiple guide columns 13 are arranged at intervals along the length direction of the first mounting plate 11.

[0041] The upper cutter 30 and the lower cutter 20 are arranged opposite to each other in the vertical direction. The upper cutter 30 has a second cutting edge facing downward, and the upper cutter 30 has a first cutting edge facing upward. When the first cutting edge and the second cutting edge are aligned, an object such as a metal plate can be cut. The first cutting edge and the second cutting edge can be straight, arc-shaped or other shapes, and can be specifically designed according to the shape of the cut to be sheared.

[0042] The upper cutter 30 and the lower cutter 20 can be detachably connected by screws for easy replacement. In the embodiment of the utility model, the upper cutter 30 can be fixed on the cutter mounting seat 32 by screws, and the cutter mounting seat 32 is slidably matched with the guide column 13.

[0043] The lifting assembly 40 includes a rotating shaft 41, a driving motor 42 and an eccentric wheel 43. The driving motor 42 is arranged on the mounting frame 10, and can be specifically arranged on the first mounting plate 11, or can be arranged on the second mounting plate 12. It can be arranged according to the actual space layout needs, and the driving motor 42 can be firmly fixed. The motor shaft of the driving motor 42 is connected to the rotating shaft 41 by means of gear transmission, etc. The driving motor 42 can control the rotation of the rotating shaft 41. An eccentric wheel 43 is eccentrically arranged on the rotating shaft 41. The eccentric wheel 43 is accommodated in the lifting frame 31. The lifting frame 31 forms a limited space. The limited space can be square. The outer peripheral surface of the eccentric wheel 43 fits the upper and lower inner walls of the limited space. The limited frame is connected to the upper cutter 30 through a connecting rod. When the eccentric wheel 43 rotates, it can drive the limited frame to move up and down, thereby driving the upper cutter 30 to move up and down.

[0044] See also Figure 1 , Figure 2 and Figure 4 In some possible embodiments, the driving motor 42 is disposed on the second mounting plate 12 and is located in the middle position of the second mounting plate 12 .

[0045] In this embodiment, the drive motor 42 is arranged in the middle of the mounting frame 10. Compared with the arrangement at the edge, this can make the overall force more balanced and improve the operation speed. After the drive motor 42 is in the center position, the linear motion amplitude of the motor is small, which can reduce the failure rate.

[0046] See also Figure 1 and Figure 2 In some possible embodiments, the lifting assembly 40 further includes a reducer 44, which is transmission-connected between the motor shaft of the drive motor 42 and the rotating shaft 41, and is disposed on the second mounting plate 12, and plays a role in reducing speed and increasing torque. In this embodiment, the reducer 44 can be an RV reducer 44, which has higher precision than the planetary reducer 44 and is more stable and reliable in operation.

[0047] See also Figures 1 to 4 In some possible embodiments, two lifting frames 31 are symmetrically provided on the upper portion of the upper cutter 30 with respect to the driving motor 42 , and two eccentric wheels 43 are symmetrically provided with respect to the driving motor 42 , and the eccentric wheels 43 are accommodated in corresponding lifting frames 31 .

[0048] See also Figure 2 and Figure 4 In some possible embodiments, the second cutting edge is tilted downward along its length direction, which has a better shearing effect and helps to avoid the cutting edge from breaking. The tilted second cutting edge can be formed by the upper cutter 30 itself, but this will increase the difficulty of making the tool. In this embodiment, an inclined pad is provided under the second mounting plate 12, and the upper cutter 30 is installed on the pad, so that the second cutting edge can be tilted.

[0049] See also Figure 1 and Figure 4 The eccentric wheel 43 includes a wheel body 431 and a bearing 432. The wheel body 431 is eccentrically arranged on the rotating shaft 41, and the bearing 432 is sleeved on the outer periphery of the wheel body 431, which can reduce the rotation resistance and improve the service life of the parts. The bearing 432 can be a deep groove ball bearing 432 or the like.

[0050] See also Figure 1 In some possible embodiments, the lower cutter 20 is movably disposed on the first mounting plate 11, and the moving direction of the lower cutter 20 is perpendicular to the length direction of the first cutting edge. During installation, the lower cutter 20 can be fine-tuned in the horizontal direction and fixed by bolts after being adjusted into place.

[0051] See also Figure 1 and Figure 4 In some possible embodiments, the upper surface of the first mounting plate 11 adjacent to the discharge side is inclined downward to form a material guiding slope 111 , and the material can slide down through the material guiding slope 111 after being sheared.

[0052] See also Figures 1 to 4 In some possible embodiments, the shearing head 1 also includes a rotary drive assembly 50, which is used to drive the mounting frame 10 to rotate around a vertical axis. The rotary drive assembly 50 drives the mounting frame 10 to reciprocate within a certain angle range, thereby realizing swing shearing and obtaining beveled edges on the product, which can be used for the production of transformer silicon steel sheets.

[0053] The rotary drive assembly 50 may be a power device such as an electric motor or a hydraulic rotary motor that can output a rotary motion.

[0054] See also Figure 5 In the second aspect, the utility model also provides a swing shearing device, including a feeding component 2, an edge cutting component 3, a punching component and a shearing head 1, the feeding component 2 is used to convey the metal strip along a first horizontal direction; the edge cutting component 3 is arranged on the discharge side of the feeding component 2, and is used to cut the edge of the metal strip; the punching component is arranged on the discharge side of the edge cutting component 3, and is used to punch holes in the metal strip; the shearing head 1 is arranged on the discharge side of the punching component, and the metal strip passes between the first cutting edge and the second cutting edge.

[0055] In this embodiment, the feeding assembly 2 is used to convey materials along the first horizontal direction to complete the loading of parts. The feeding assembly 2 can be a roller conveyor, a feeding robot, etc. The edge cutting assembly 3 is used to shear the edge of the metal plate. There is no restriction on the shape of the edge shearing, such as Figure 5The V-shaped shearing is shown, but it can also be a fan-shaped or other shape. The punching assembly is used to punch holes in the metal plate, and the shearing head 1 is set at the end to shear the metal plate into a certain length. When the shearing head is working, the rotary drive assembly 50 drives the mounting frame 10 to rotate around the vertical axis to achieve swing shearing.

[0056] The swing shearing device provided by the utility model adopts the shearing head in the above-mentioned implementation method, and has the same technical effect as that thereof, which will not be described in detail here.

[0057] It can be understood that the various parts in the above-mentioned embodiments can be freely combined or deleted to form different combination embodiments. The specific contents of each combination embodiment will not be repeated here. After this description, it can be considered that the utility model specification has recorded various combination embodiments and can support different combination embodiments.

[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Shearing head, characterized in that: include: The mounting frame comprises a first mounting plate, a second mounting plate, and a guide column, wherein the second mounting plate is arranged above the first mounting plate, and the guide column is vertically connected between the first mounting plate and the second mounting plate; A lower cutting knife, arranged on the first mounting plate and having a first cutting edge facing upward; an upper cutter, which is disposed on the second mounting plate and has a second cutting edge facing downward, the second cutting edge is adapted to the first cutting edge, the upper cutter is slidably matched with the guide column, a lifting frame is connected to the upper part of the upper cutter, and the lifting frame has a limiting space; and The lifting assembly includes a rotating shaft, a driving motor and an eccentric wheel. The rotating shaft is horizontally arranged. The driving motor is arranged on the mounting frame and is transmission-connected to the rotating shaft. The eccentric wheel is eccentrically arranged on the rotating shaft. The outer periphery of the eccentric wheel abuts against the inner wall of the limiting space.

2. The shearing head according to claim 1, characterized in that: The driving motor is arranged on the second mounting plate and is located in the middle of the second mounting plate.

3. The shearing head according to claim 1, characterized in that: The lifting assembly further includes a reducer, which is transmission-connected between the motor shaft of the drive motor and the rotating shaft, and is disposed on the second mounting plate.

4. The shearing head according to claim 1, characterized in that: The upper portion of the upper cutter is symmetrically provided with two lifting frames with respect to the driving motor, and the eccentric wheels are symmetrically provided with two eccentric wheels with respect to the driving motor, and the eccentric wheels are accommodated in the corresponding lifting frames.

5. The shearing head according to claim 1, characterized in that: The second cutting edge is arranged to be inclined downward along its length direction.

6. The shearing head according to claim 1, characterized in that: The eccentric wheel comprises a wheel body and a bearing. The wheel body is eccentrically arranged on the rotating shaft, and the bearing is sleeved on the outer periphery of the wheel body.

7. The shearing head according to claim 1, characterized in that: The lower cutting knife is movably arranged on the first mounting plate, and the moving direction of the lower cutting knife is perpendicular to the length direction of the first cutting edge.

8. The shearing head according to claim 1, characterized in that: The upper surface of the first mounting plate adjacent to the material discharging side is inclined downward to form a material guiding slope.

9. The shearing head according to any one of claims 1 to 8, characterized in that: The shear head further comprises a rotary drive assembly for driving the mounting frame to rotate about a vertical axis.

10. The swing shear device is characterized in that: include: A feeding assembly, used for conveying the metal strip along a first horizontal direction; An edge cutting assembly, arranged at the discharge side of the feeding assembly, for cutting the edge of the metal strip; A punching assembly, provided on the discharge side of the edge cutting assembly, for punching holes in the metal strip; as well as The shearing head as described in claim 9 is arranged on the discharge side of the punching assembly, and the metal strip passes between the first cutting edge and the second cutting edge.

Citation Information

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