Drilling equipment for seamless steel pipe machining

By designing a drilling equipment for seamless steel pipe processing including clamping mechanism and drilling mechanism, the problem of traditional equipment being unable to rotate and clean debris is solved, and an efficient working environment for steel pipe processing and cleaning is achieved.

CN222608790UActive Publication Date: 2025-03-14河南利旺流体技术有限公司
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Patent Information

Application Number
CN202420671548.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-14
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

Traditional drilling devices cannot drill holes in different positions of seamless steel pipes in rotation and radially, and the processing efficiency is low, and it is difficult to clean the debris generated during the drilling process.

Method used

A drilling equipment for seamless steel pipe processing is designed, including a base frame, a clamping mechanism and a drilling mechanism. The clamping mechanism realizes the clamping and rotation of the steel pipe through the hydraulic cylinder and the stepper motor, and the drilling mechanism realizes the drilling of the hole through the electric push rod and the drilling motor. Meanwhile, dust collecting covers and dust collecting devices are used to collect debris generated during drilling.

Benefits of technology

The equipment can easily clamp, rotate and drill seamless steel pipes, improve processing efficiency, and effectively clean the debris generated during the drilling process through the dust collecting device, keeping the processing site clean.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222608790U_ABST
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Abstract

The utility model provides a drilling device for seamless steel pipe processing, which comprises a bottom frame, a pair of clamping mechanisms arranged on the bottom frame, and a drilling mechanism arranged on the bottom frame, the clamping mechanism comprises a mounting plate arranged above the bottom frame through a plurality of supporting rods, a hydraulic cylinder is arranged on the mounting plate, a lifting frame is arranged at the telescopic end of the hydraulic cylinder, a pair of pressing rollers are rotationally arranged on the lifting frame, the clamping mechanism further comprises a pair of supports arranged on the bottom frame, and a pair of bearing rollers are rotationally arranged between the pair of supports. A stepping motor is arranged on one support of one clamping mechanism, and a driving roller is arranged at the power output end of the stepping motor. The drilling mechanism comprises a mounting frame, an electric push rod is arranged on the mounting frame, a base plate is arranged at the telescopic end of the electric push rod, a drilling motor is arranged below the base plate, and a drill rod is arranged at the power output end of the drilling motor. According to the drilling device, efficient drilling can be conveniently conducted on a steel pipe body, the steel pipe body can be conveniently rotated, and therefore drilling can be conveniently conducted on different radial directions of a certain circumference of the steel pipe body.
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Description

Technical Field

[0001] The utility model relates to the technical field of seamless steel pipe processing, in particular to a drilling device for seamless steel pipe processing. Background Art

[0002] Seamless steel pipes are widely used in the manufacture of structural parts and mechanical parts, such as oil drill pipes, automobile drive shafts, bicycle frames, and steel scaffolding used in construction. The use of steel pipes to manufacture annular parts can improve material utilization, simplify the manufacturing process, save materials and processing time, and have been widely used in steel pipe manufacturing.

[0003] Seamless steel pipes need to be drilled during installation and processing. Traditional drilling devices cannot rotate steel pipes, making it difficult to drill holes at different radial positions of steel pipes, resulting in low processing efficiency. It is also difficult to quickly clamp steel pipes of different specifications, resulting in large processing limitations. In addition, a lot of debris will be generated during the drilling process of seamless steel pipes. Traditional drilling devices generally allow the debris to fall on the workbench, making it difficult to clean up the debris.

[0004] Therefore, a drilling device for seamless steel pipe processing is needed to solve the above technical problems. Utility Model Content

[0005] The purpose of the utility model is to provide a drilling device for seamless steel pipe processing in view of the shortcomings of the prior art. The specific scheme is as follows:

[0006] A drilling device for seamless steel pipe processing, comprising a base frame, a plurality of supporting legs are arranged at the bottom of the base frame, a pair of clamping mechanisms for seamless steel pipes are arranged at intervals above the base frame, and a drilling mechanism is arranged between the pair of clamping mechanisms on the base frame; the clamping mechanism comprises a mounting plate arranged above the base frame through a plurality of supporting rods, a hydraulic cylinder is arranged on the mounting plate, a lifting frame is arranged at the telescopic end of the hydraulic cylinder, a pair of pressure rollers are rotatably arranged on the lifting frame, and the clamping mechanism also comprises a pair of brackets arranged on the base frame, a pair of brackets are rotatably arranged between the pair of brackets A pair of supporting rollers corresponding to the pressure rollers; a stepper motor is provided on one of the brackets in one of the clamping mechanisms, and a driving roller that fits with the pair of supporting rollers is provided at the power output end of the stepper motor; the drilling mechanism comprises a mounting frame fixed on the base frame, an electric push rod is provided on the mounting frame, a base plate is provided at the telescopic end of the electric push rod, a punching motor is provided under the base plate, and a drill rod is provided at the power output end of the punching motor; the hydraulic cylinder, stepper motor, electric push rod and punching motor are all electrically connected to a controller arranged on the base frame.

[0007] Based on the above, a dust collecting hood is penetrated through the base frame, and a discharge port is provided at the bottom of the dust collecting hood. The discharge port is connected to the air inlet of the dust collecting device through a dust exhaust pipe, and the exhaust port of the dust collecting device is connected to the inlet of the induced draft fan through exhaust pipe 1, and the outlet of the induced draft fan is connected to one end of exhaust pipe 2, and the other end of exhaust pipe 2 extends to a water tank filled with clean water; the induced draft fan is electrically connected to the controller.

[0008] Based on the above, the dust collecting device includes a box body, a partition is provided in the box body, a cyclone separator is provided on the partition, the air inlet of the cyclone separator is connected to the dust exhaust pipe, an exhaust port is provided on the top of the box body, the exhaust port is connected to the exhaust pipe, and a slag discharge port is provided at the bottom of the box body.

[0009] Based on the above, a pull-out filter assembly is provided in the box.

[0010] Based on the above, the dust collecting hood is provided with a notch for the steel pipe body.

[0011] Based on the above, the base plate is provided with a plurality of guide rods which slide through the top of the mounting frame.

[0012] The utility model has substantial characteristics and progress compared with the prior art. Specifically, the utility model has the following advantages:

[0013] The drilling equipment for seamless steel pipe processing provided by the utility model has a structural design that is not only convenient for clamping and fixing the steel pipe body, but also convenient for rotating the steel pipe body, thereby making it convenient to drill holes in different positions of the steel pipe body along a certain circumferential direction; in addition, the debris generated during the drilling process of the steel pipe body can be immediately collected, ensuring that the processing site environment is clean and tidy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is a side view of the dust collecting hood in the utility model.

[0016] Figure 3 It is a structural schematic diagram of the dust collecting device in the utility model.

[0017] In the figure: 1. base frame; 2. supporting legs; 3. clamping mechanism; 3-1. mounting plate; 3-2. supporting rod; 3-3. bracket; 3-4. supporting roller; 3-7. hydraulic cylinder; 3-8. lifting frame; 3-9. pressure roller; 4. stepping motor; 5. driving roller; 6. mounting frame; 7. electric push rod; 8. base plate; 9. guide rod; 10. punching motor; 11. drill rod; 12. dust hood; 12-1. notch; 13. dust exhaust pipe; 14. dust collecting device; 14-1. box; 14-2. exhaust port; 14-3. slag discharge port; 14-4. partition; 14-5. cyclone separator; 14-6. pull-out filter assembly; 15. exhaust duct one; 16. induced draft fan; 17. exhaust duct two; 18. water tank; 19. controller; 20. steel pipe body. DETAILED DESCRIPTION

[0018] The technical solution of the utility model is further described in detail below through specific implementation methods.

[0019] Example

[0020] like Figure 1-3 As shown, the utility model provides a drilling device for seamless steel pipe processing, comprising a base frame 1, a plurality of supporting legs 2 are provided at the bottom of the base frame 1, a pair of clamping mechanisms 3 for seamless steel pipes are provided above the base frame 1 at intervals, and a drilling mechanism is provided on the base frame 1 between the pair of clamping mechanisms 3; the clamping mechanism 3 comprises a mounting plate 3-1 arranged above the base frame 1 through a plurality of supporting rods 3-2, a hydraulic cylinder 3-7 is provided on the mounting plate 3-1, a lifting frame 3-8 is provided at the telescopic end of the hydraulic cylinder 3-7, a pair of pressure rollers 3-9 are rotatably provided on the lifting frame 3-8, the clamping mechanism 3 also comprises a pair of brackets 3-3 arranged on the base frame 1, and the pair of brackets 3-3 A pair of supporting rollers 3-4 corresponding to the pressure rollers 3-9 are rotatably arranged between them; a stepper motor 4 is arranged on one of the brackets 3-3 in one of the clamping mechanisms 3, and a driving roller 5 which is in contact with the pair of supporting rollers 3-4 is arranged at the power output end of the stepper motor 4; the drilling mechanism comprises a mounting frame 6 fixedly arranged on the base frame 1, an electric push rod 7 is arranged on the mounting frame 6, a base plate 8 is arranged at the telescopic end of the electric push rod 7, a punching motor 10 is arranged under the base plate 8, and a drill rod 11 is arranged at the power output end of the punching motor 10; the hydraulic cylinder 3-7, the stepper motor 4, the electric push rod 7 and the punching motor 10 are all electrically connected to a controller 19 arranged on the base frame 1.

[0021] In order to facilitate the collection of debris generated during the drilling process, a dust hood 12 is provided on the above-mentioned base frame 1, and a discharge port is provided at the bottom of the dust hood 12. The discharge port is connected to the air inlet of the dust collecting device 14 through a dust exhaust pipe 13, and the exhaust port 14-2 of the dust collecting device 14 is connected to the inlet of the induced draft fan 16 through an exhaust pipe 15. The outlet of the induced draft fan 16 is connected to one end of the exhaust pipe 2 17, and the other end of the exhaust pipe 2 17 extends to a water tank 18 filled with clean water; the induced draft fan 16 is electrically connected to the controller 19.

[0022] The dust collecting device 14 comprises a box body 14-1, a partition 14-4 is arranged inside the box body 14-1, a cyclone separator 14-5 is arranged on the partition 14-4, an air inlet of the cyclone separator 14-5 is connected to the dust exhaust pipe 13, an exhaust port 14-2 is arranged on the top of the box body 14-1, the exhaust port 14-2 is connected to the exhaust pipe 15, and a slag discharge port 14-3 is arranged on the bottom of the box body 14-1.

[0023] In order to reduce the impurities contained in the gas discharged from the dust collecting device 14, a pull-out filter assembly 14-6 is provided in the box 14-1.

[0024] In order to reduce the debris generated during the drilling process from falling outside the dust collecting cover 12 , a notch 12 - 1 for the steel pipe body 20 is provided on the dust collecting cover 12 .

[0025] The base plate 8 is provided with a plurality of guide rods 9 which slide through the top of the mounting frame 6 .

[0026] The specific working principle of the utility model is as follows: first, the steel pipe body 20 is placed on a pair of supporting rollers 3-4 of the clamping mechanism 3, then the telescopic end of the hydraulic cylinder 3-7 is started to extend, and the pressure rollers 3-9 of the pair of clamping mechanisms 3 are pressed on the steel pipe body 20, then the drilling motor 10 is started to control the telescopic end of the hydraulic cylinder 3-7 to extend, and the drill rod 11 starts to drill the steel pipe body 20. After each hole is drilled, the telescopic end of the electric push rod 7 is retracted to retract the drill rod 11. Then, the telescopic end of the hydraulic cylinder 3-7 in the clamping mechanism 3 without the stepper motor 4 is controlled to rise, so that the pressure roller 3-9 is separated from the steel pipe body 20, then, the stepper motor 4 is started, so that the driving roller 5 drives the supporting roller 3-4 to rotate a certain amplitude, and then the telescopic end of the hydraulic cylinder 3-7 of another clamping mechanism 3 is extended so that the pressure roller 3-9 is pressed on the steel pipe body 20 again, and the next drilling operation is performed.

[0027] It should be noted that during the drilling process, the induced draft fan 16 is started. Under the action of the induced draft fan 16, the external airflow enters the dust collecting hood 12 along with the debris generated during the drilling process, and then the airflow passes through the dust exhaust pipe 13 and enters the cyclone separator 14-5. Under the action of the cyclone separator 14-5, the debris falls into the box 14-1, and then the airflow is filtered by the pull-out filter assembly 14-6 and discharged from the exhaust port 14-2 through the exhaust pipe 15 to enter the induced draft fan 16, and then the airflow passes through the exhaust pipe 2 17 and is discharged into the water, and the gas after water purification is discharged to the outside.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A drilling device for seamless steel pipe processing, characterized in that: The invention comprises a base frame (1), wherein a plurality of supporting legs (2) are provided at the bottom of the base frame (1), a pair of clamping mechanisms (3) for seamless steel pipes are provided at intervals above the base frame (1), and a drilling mechanism is provided between the pair of the clamping mechanisms (3) on the base frame (1); the clamping mechanism (3) comprises a mounting plate (3-1) arranged above the base frame (1) via a plurality of supporting rods (3-2), a hydraulic cylinder (3-7) is provided on the mounting plate (3-1), a lifting frame (3-8) is provided at the telescopic end of the hydraulic cylinder (3-7), a pair of pressure rollers (3-9) are rotatably provided on the lifting frame (3-8), and the clamping mechanism (3) further comprises a pair of brackets (3-3) provided on the base frame (1), a pair of rollers (3-9) are rotatably provided between the pair of brackets (3-3) and the pressure rollers (3-9) are rotatably provided. -9) corresponding supporting rollers (3-4); a stepper motor (4) is provided on one of the brackets (3-3) in one of the clamping mechanisms (3), and a driving roller (5) is provided at the power output end of the stepper motor (4) and is in contact with a pair of supporting rollers (3-4); the drilling mechanism comprises a mounting frame (6) fixed on the base frame (1), an electric push rod (7) is provided on the mounting frame (6), a base plate (8) is provided at the telescopic end of the electric push rod (7), a punching motor (10) is provided below the base plate (8), and a drilling rod (11) is provided at the power output end of the punching motor (10); the hydraulic cylinder (3-7), the stepper motor (4), the electric push rod (7) and the punching motor (10) are all electrically connected to a controller (19) arranged on the base frame (1).

2. The drilling equipment for seamless steel pipe processing according to claim 1, characterized in that: A dust collecting hood (12) is provided through the base frame (1), and a discharge port is provided at the bottom of the dust collecting hood (12). The discharge port is connected to an air inlet of a dust collecting device (14) through a dust exhaust pipe (13); an exhaust port (14-2) of the dust collecting device (14) is connected to an inlet of an induced draft fan (16) through an exhaust pipe 1 (15); an outlet of the induced draft fan (16) is connected to one end of an exhaust pipe 2 (17), and the other end of the exhaust pipe 2 (17) extends into a water tank (18) containing purified water; the induced draft fan (16) is electrically connected to the controller (19).

3. The drilling equipment for seamless steel pipe processing according to claim 2, characterized in that: The dust collecting device (14) comprises a box (14-1), a partition (14-4) is provided inside the box (14-1), a cyclone separator (14-5) is provided on the partition (14-4), an air inlet of the cyclone separator (14-5) is connected to the dust exhaust pipe (13), an exhaust port (14-2) is provided at the top of the box (14-1), the exhaust port (14-2) is connected to the exhaust pipe 1 (15), and a slag discharge port (14-3) is provided at the bottom of the box (14-1).

4. The drilling equipment for seamless steel pipe processing according to claim 3, characterized in that: A pull-out filter assembly (14-6) is provided in the box body (14-1).

5. The drilling equipment for seamless steel pipe processing according to claim 2, characterized in that: The dust collecting cover (12) is provided with a notch (12-1) corresponding to the steel pipe body (20).

6. The drilling equipment for seamless steel pipe processing according to claim 1, characterized in that: The base plate (8) is provided with a plurality of guide rods (9) which slide through the top of the mounting frame (6).