Multi-shaft self-adaptive clamp for machining speed reducer shell

By designing a multi-axis adaptive fixture, the combination of the moving part, the rotating part and the elastic clamping part is used to solve the problem of low adaptability of the existing fixtures, and high-precision and diversified processing of the reducer housing are achieved.

CN222608811UActive Publication Date: 2025-03-14TIANJIN SHINWAY TRANSMISSIONS CO LTD
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Patent Information

Application Number
CN202420977898.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-14
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing reducer housing fixtures cannot adjust the contact surface curve of the clamp head according to the inner and outer arc of the housing, resulting in low adaptability, increasing the frequency of fixture replacement, affecting processing accuracy and efficiency.

Method used

A multi-axis adaptive fixture is designed, adopting multiple moving parts and rotating parts. The clamping part is made of elastic material. Through the cooperation of the telescopic plate and the power source, the arc adjustment and direction switching of the clamping part are realized.

Benefits of technology

It realizes stable and precise clamping of the reducer housing, improves processing accuracy, meets the processing needs of the outer circle and the inner circle, and is tight and stable in clamping, and is convenient to operate.

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Abstract

The utility model relates to the field of speed reducer shell machining, and discloses a multi-shaft self-adaptive clamp for machining a speed reducer shell. The multiple moving parts are arranged to be close to or away from the circle center of the base at the same time; the plurality of rotating parts are mounted right above the moving part, are arranged to rotate at the top of the moving part, and are used for switching the clamping direction of the speed reducer shell; and the multiple clamping parts are installed on the rotating part, and the clamping parts are made of elastic materials and used for clamping the speed reducer shell. The speed reducer shell can be stably and accurately clamped through the multiple moving parts, the machining precision is improved, the clamping direction of the clamping parts can be flexibly switched, the machining requirement for the outer circle or the inner circle of the speed reducer shell can be met at the same time, the clamping parts can be adjusted in a self-adaptive mode according to the shape of the speed reducer shell, and the machining precision is improved. And the clamping tightness and stability are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of speed reducer housing processing, in particular to a multi-axis adaptive clamp used for speed reducer housing processing. Background Art

[0002] The fixtures used for processing the reducer housing play a vital role in the manufacturing process. They ensure the accurate positioning and stable clamping of the housing, thereby improving the processing accuracy and efficiency. The clamping fixture is used to clamp the housing for milling, drilling, turning and other processing. These fixtures usually have adjustable clamping force to ensure the stability and safety of the housing during processing. For housings that need to be processed inside and outside the circle, the inside and outside circle positioning fixtures can accurately position and clamp the housing for turning and other processing.

[0003] The existing fixture head cannot adjust the curvature of the contact surface of the clamping head according to the inner and outer curvatures of the reducer housing. Therefore, the adaptability is not high during the actual processing, which will increase the frequency of fixture replacement, which will affect the processing accuracy and efficiency. Utility Model Content

[0004] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] A multi-axis adaptive fixture for processing a reducer housing, comprising:

[0006] Base;

[0007] A plurality of moving parts are configured to simultaneously move toward or away from the center of the base;

[0008] A plurality of rotating parts are installed directly above the moving part and are configured to rotate on top of the moving part and switch the clamping direction of the reducer housing;

[0009] A plurality of clamping parts are installed on the rotating part. The clamping parts are made of elastic material and are used to clamp the reducer housing. The clamping parts are set to two use states, one of which is to clamp the outer circle of the reducer housing, and the other is to clamp the inner circle of the reducer housing.

[0010] The rotating part comprises a telescopic plate, which is mounted on one side of the rotating part and connected to the clamping part. The telescopic plate is used to control the deformation of the clamping part when moving.

[0011] The rotating part further comprises:

[0012] two side plates, mounted on one side of the moving part;

[0013] Two connecting plates are installed on the two side plates, and one side of the two connecting plates is connected to the two ends of the clamping part.

[0014] An adjusting groove is provided on one side of the rotating part, and the telescopic plate is connected in the adjusting groove.

[0015] The rotating part further comprises:

[0016] The first power source is installed on one side of the rotating part, and the power shaft of the first power source is connected to the telescopic plate.

[0017] The mobile unit comprises:

[0018] A driving member is installed on the moving part, and a driving shaft of the driving member is connected to the bottom end of the rotating part.

[0019] A plurality of moving grooves are provided on the top of the base, and the moving parts are connected in the moving grooves.

[0020] Also includes:

[0021] A second power source is installed on the outer ring of the base, and a power shaft of the second power source is connected to the moving part.

[0022] The clamping portion comprises:

[0023] An anti-slip piece is installed on one side of the clamping portion.

[0024] The driving member adopts a servo motor.

[0025] The first power source is a cylinder.

[0026] The utility model provides a multi-axis adaptive fixture for processing a reducer housing. Compared with the prior art, it has the following beneficial effects:

[0027] 1. The use of multiple moving parts can synchronously approach or move away from the center of the base, realizing stable and precise clamping of the reducer housing, ensuring the synchronization and consistency of the clamping process, thereby effectively improving the processing accuracy. The clamping part can flexibly switch the clamping direction, which can simultaneously meet the processing requirements of the outer circle or inner circle of the reducer housing, realizing the diversification of processing requirements.

[0028] 2. By adjusting the curvature of the clamping part, during the clamping process, the clamping part can be adaptively adjusted according to the shape of the reducer housing to ensure the tightness and stability of the clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the three-dimensional structure proposed by the utility model.

[0030] Figure 2 This is a schematic diagram of the top structure of the utility model.

[0031] Figure 3 This is a structural schematic diagram of another usage state proposed by the utility model.

[0032] Figure 4 It is a three-dimensional structural schematic diagram of the moving part, rotating part and clamping part proposed by the utility model.

[0033] Figure 5 The utility model is a schematic diagram of the exploded structure of the moving part, the rotating part and the clamping part.

[0034] The reference numerals in the figure are:

[0035] 1. Base;

[0036] 2. Moving part; 201. Driving member;

[0037] 3. Rotating part; 301. Adjusting slot; 302. Telescopic plate; 303. Side plate; 304. Connecting plate; 305. First power source;

[0038] 4. Clamping part; 401. Anti-slip part;

[0039] 5. Second power source;

[0040] 6. Mobile slot. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0042] Reference Figure 1-Figure 5 , a multi-axis adaptive fixture for processing a reducer housing, comprising:

[0043] A base 1; a plurality of moving parts 2, which are configured to simultaneously approach or move away from the center of the base 1; a plurality of rotating parts 3, which are installed directly above the moving parts 2 and are configured to rotate on the top of the moving parts 2 and switch the clamping direction of the reducer housing; a plurality of clamping parts 4, which are installed on the rotating parts 3, and the clamping parts 4 are made of elastic material and are used to clamp the reducer housing. The clamping parts 4 are configured to have two use states, one of which is to clamp the outer circle of the reducer housing, and the other is to clamp the inner circle of the reducer housing; the rotating part 3 includes a telescopic plate 302, which is installed on one side of the rotating part 3 and connected to the clamping part 4, and the telescopic plate 302 is used to control the deformation of the clamping part 4 when moving.

[0044] The clamp of the present invention adopts a design of multiple moving parts 2. The moving parts 2 can synchronously approach or move away from the center of the base 1, thereby realizing stable and precise clamping of the reducer housing. It not only simplifies the operation process and improves the clamping efficiency, but also ensures the synchronization and consistency of the clamping process, thereby effectively improving the processing accuracy. The rotating part 3 can enable the clamping part 4 to flexibly switch the clamping direction, and can process the outer circle or inner circle of the reducer housing, thereby realizing diversified satisfaction of processing needs. The clamping part 4 is made of elastic material with excellent flexibility and adaptability. The elastic material can be steel plate or plastic plate. During the clamping process, the clamping part 4 can be adaptively adjusted according to the shape of the reducer housing to ensure the tightness and stability of the clamping. During the movement, the telescopic plate 302 can control the deformation of the clamping part 4 to ensure that the clamping part 4 can fit closely with the inner and outer circles of the reducer housing. This design not only improves the clamping accuracy and stability, but also makes the operation and adjustment of the clamp more convenient and efficient.

[0045] Reference Figure 4 and Figure 5 The rotating part 3 also includes: two side plates 303, installed on one side of the moving part 2; two connecting plates 304, installed on the two side plates 303, one side of the two connecting plates 304 is connected to the two ends of the clamping part 4; a first power source 305, installed on one side of the rotating part 3, and the power shaft of the first power source 305 is connected to the telescopic plate 302.

[0046] The first power source 305 is a cylinder, and may also be a linear motor. The two side plates 303 and the two connecting plates 304 provide support for both ends of the clamping part 4. During the movement of the telescopic plate 302, the clamping part 4 can be controlled to be concave or convex.

[0047] Reference Figure 1 and Figure 5 An adjusting groove 301 is provided on one side of the rotating part 3, and the telescopic plate 302 is connected in the adjusting groove 301. A plurality of moving grooves 6 are provided on the top of the base 1, and the moving part 2 is connected in the moving groove 6. The moving part 2 moves in the moving groove 6, which can stabilize the motion trajectory of the moving part 2 when it moves.

[0048] Reference Figure 5 The moving part 2 includes: a driving member 201, which is installed on the moving part 2, and a driving shaft of the driving member 201 is connected to the bottom end of the rotating part 3.

[0049] The driving member 201 adopts a servo motor, and may also adopt a stepping motor. The driving member 201 can drive the rotating part 3 to rotate on the moving part 2 .

[0050] Reference Figure 1 and Figure 5The second power source 5 is installed on the outer ring of the base 1 , the power shaft of the second power source 5 is connected to the moving part 2 , and the clamping part 4 includes: an anti-slip part 401 , and the anti-slip part 401 is installed on one side of the clamping part 4 .

[0051] The second power source 5 is a hydraulic cylinder, and may also be an electric slide rail. The second power source 5 can control the moving part 2 to move in the moving groove 6 .

[0052] During use, when clamping the outer ring of the reducer housing, refer to the attached Figure 2 The moving part 2 can synchronously approach or move away from the center of the base 1, and the rotating part 3 can enable the clamping part 4 to flexibly switch the clamping direction, so that the outer circle or inner circle of the reducer housing can be processed. The clamping part 4 can be adaptively adjusted according to the shape of the reducer housing to ensure the tightness and stability of the clamping. During the movement, the telescopic plate 302 can control the deformation of the clamping part 4 to ensure that the clamping part 4 can fit closely with the inner and outer circles of the reducer housing. The first power source 305 drives the telescopic plate 302 to move. During the movement of the telescopic plate 302, the clamping part 4 is controlled to be concave and the curvature of the clamping part 4 can be adjusted to adapt to the outer circle curvature of reducer housings of different sizes. The second power source 5 controls the moving part 2 to move in the moving groove 6. The moving part 2 drives the clamping part 4 to move, and multiple clamping parts 4 can be controlled to clamp and fix the outer ring of the reducer housing. When clamping the inner ring of the reducer housing, its clamping state refers to the attached Figure 3 The first power source 305 drives the telescopic plate 302 to move in the opposite direction. During the movement of the telescopic plate 302, the clamping part 4 is controlled to bulge outward and the curvature of the clamping part 4 can be adjusted. The multiple clamping parts 4 can position the inner ring of the reducer housing.

[0053] In summary, compared with the prior art, the present invention has the following beneficial effects:

[0054] The design of multiple moving parts 2 can synchronously approach or move away from the center of the base 1, thereby achieving stable and precise clamping of the reducer housing and ensuring the synchronization and consistency of the clamping process, thereby effectively improving the processing accuracy. The clamping part 4 can flexibly switch the clamping direction to meet the processing requirements of the outer circle or inner circle of the reducer housing, realizing the diversification of processing requirements.

[0055] By adjusting the curvature of the clamping portion 4, during the clamping process, the clamping portion 4 can be adaptively adjusted according to the shape of the reducer housing to ensure the tightness and stability of the clamping.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0057] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-axis adaptive fixture for processing a reducer housing, characterized in that: include: Base (1); A plurality of moving parts (2) are arranged to simultaneously move toward or away from the center of the base (1); A plurality of rotating parts (3) are installed directly above the moving part (2) and are configured to rotate on the top of the moving part (2) and switch the clamping direction of the reducer housing; A plurality of clamping parts (4) are mounted on the rotating part (3); the clamping parts (4) are made of elastic material and are used to clamp the reducer housing; the clamping parts (4) are set to two use states, one of which is to clamp the outer circle of the reducer housing, and the other is to clamp the inner circle of the reducer housing; The rotating part (3) comprises a telescopic plate (302), wherein the telescopic plate (302) is mounted on one side of the rotating part (3) and connected to the clamping part (4), and the telescopic plate (302) is used to control the deformation of the clamping part (4) when moving.

2. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: The rotating part (3) further comprises: Two side plates (303) mounted on one side of the moving part (2); Two connecting plates (304) are mounted on the two side plates (303), and one side of the two connecting plates (304) is connected to two ends of the clamping portion (4).

3. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: An adjustment slot (301) is provided on one side of the rotating portion (3), and the telescopic plate (302) is connected in the adjustment slot (301).

4. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: The rotating part (3) further comprises: The first power source (305) is installed on one side of the rotating part (3), and the power shaft of the first power source (305) is connected to the telescopic plate (302).

5. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: The moving part (2) comprises: A driving member (201), wherein the driving member (201) is mounted on the moving part (2), and a driving shaft of the driving member (201) is connected to the bottom end of the rotating part (3).

6. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: A plurality of movable grooves (6) are provided on the top of the base (1), and the movable part (2) is connected in the movable grooves (6).

7. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: Also includes: The second power source (5) is installed on the outer ring of the base (1), and the power shaft of the second power source (5) is connected to the moving part (2).

8. The multi-axis adaptive fixture for processing a reducer housing according to claim 1, characterized in that: The clamping portion (4) comprises: An anti-slip part (401), wherein the anti-slip part (401) is installed on one side of the clamping part (4).

9. The multi-axis adaptive fixture for processing a reducer housing according to claim 5, characterized in that: The driving member (201) is a servo motor.

10. The multi-axis adaptive fixture for processing a reducer housing according to claim 4, characterized in that: The first power source (305) is a cylinder.

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