Anti-loosening shaping device
By designing an anti-loosening shaping device, using the combination technology of hydraulic cylinder and heating resistor wire, the problem of inconvenient setting and adjustment of fixtures in the prior art is solved, and efficient bonding and processing between bamboo strips and wooden plates is achieved.
Patent Information
- Application Number
- CN202420955033.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the prior art, when processing circular bamboo products, the fixtures are separately set and need to be adjusted one by one, which cannot achieve an integrated operation process and cannot accelerate the solidification and fit between the bamboo strips and the wooden plate.
An anti-loosening shaping device is designed, including an upper disc, a lower disc, a side disc and a hydraulic cylinder. The opening and closing of the side discs are realized through the telescopic structure of the hydraulic cylinder, and the glue is activated by heating resistor wire to improve the bonding efficiency.
The flexible movement of the side plate on the periphery of the wooden plate is achieved, the operation steps are reduced, the processing efficiency is improved, and the bonding process between the bamboo strips and the wooden plate is accelerated through the heating structure.
Smart Images
Figure CN222609924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bamboo product processing, in particular to a shaping device for preventing loosening. Background Art
[0002] Bamboo products refer to products made with bamboo as the raw material. Most of them are daily necessities, such as bamboo baskets, bamboo sieves, chopping boards and many other industrial products. They are sold domestically because of their unique shapes and diverse colors and patterns. They are traditional local handicrafts and are very popular among tourists.
[0003] When making some round bamboo products, a wooden tray bottom is involved, which is similar to a disc-shaped container or pallet. The production process is to surround the processed wooden tray with bamboo strips and glue it together. In order to make the bamboo strips fit closely around the wooden tray, a fixed method is required.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. At present, during processing, the wooden strips are glued and then fixed with clamps. The clamps are usually set separately, which does not achieve the ideal integrated operation process. At the same time, the clamps can only unilaterally prevent loosening and cannot accelerate the curing and bonding of the bamboo strips; 2. Since the specifications of the wooden tray are uncertain, the clamps used for fixing are adjustable, but general clamps are not convenient to operate and may need to be adjusted one by one, which affects the timeliness of processing. Utility Model Content
[0005] The purpose of the utility model is to provide a shaping device for preventing loosening, so as to solve the problem that the clamps proposed in the above background technology are set separately, need to be adjusted one by one, and cannot accelerate the solidification and bonding of bamboo strips and wooden discs. To achieve the above purpose, the utility model provides the following technical solutions: the shaping device for preventing loosening includes an upper disc, a first hydraulic cylinder is installed on the top of the upper disc, a lower disc is opened below the upper disc, the bottom of the lower disc is connected to the output end of the slow motor through a mounting frame, the lower disc is connected to the surface of the operating table through the rotation of the slow motor, the bottom of the lower disc is connected to a bracket installed on the surface of the operating table, a side disc is opened on the surface of the lower disc, a second hydraulic cylinder is installed on one side of the outer wall of the side disc, the second hydraulic cylinder is installed on the surface of the base by bolts, and the base is welded to the surface of the operating table.
[0006] Further preferably, the side plates are arc-shaped and distributed in equiangular rings on the surface of the lower disc, and the side plates form a telescopic structure on the surface of the lower disc through a second hydraulic cylinder, and an opening and closing structure is formed between the side plates through the second hydraulic cylinder.
[0007] Further preferably, a heating resistance wire is provided inside the concave side of the side plate surface, and the side plates are electrically connected to temperature controllers.
[0008] Further preferably, the upper disc forms a lifting structure on the surface of the lower disc through a first hydraulic cylinder.
[0009] Further preferably, a cable buckle which is glued and connected to the edge of the operating table is provided below the second hydraulic cylinder.
[0010] Further preferably, a groove is provided on the top of the bracket, and a plurality of rollers are installed inside the groove through an axle rod, and the rollers are attached to and rollingly connected to the bottom surface of the lower disc.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, under the telescopic structure of the second hydraulic cylinder, the side plate can be moved around the wooden plate material in an opening and closing state, which is not limited by the specifications of the processed raw materials and can be operated simultaneously at the same time, thereby reducing the operating steps and improving the processing efficiency. At the same time, a heating structure is adopted inside the side plate, and the glue on the surface of the wooden plate is activated by this hot pressing method, and the bamboo strips are softer and easier to bend after being heated, thereby effectively promoting the purpose of bonding and accelerating the connection between the two.
[0013] In the utility model, the upper disc lifted by the first hydraulic cylinder fixes the wooden disc raw material on the surface of the lower disc, and when the lower disc rotates driven by the slow motor, it is convenient for the operator to apply glue on the periphery of the wooden disc raw material. The use of the upper and lower sets of discs can not only effectively prevent the raw material from loosening during the processing, but also help to prevent the problem of displacement when applying glue. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the upper disc structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the bracket and the lower disc of the utility model;
[0017] Figure 4 This is a schematic diagram of the side plate structure of the utility model.
[0018] In the figure: 1. upper disc; 2. first hydraulic cylinder; 3. lower disc; 4. slow motor; 5. bracket; 6. side disc; 7. second hydraulic cylinder; 8. base; 9. cable buckle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 4 The utility model provides a technical solution: an anti-loosening shaping device comprises an upper disc 1, a first hydraulic cylinder 2 is installed on the top of the upper disc 1, a lower disc 3 is provided below the upper disc 1, the bottom of the lower disc 3 is connected to the output end of a slow motor 4 through a mounting frame, the lower disc 3 is rotatably connected to the surface of an operating table through the slow motor 4, a bracket 5 installed on the surface of the operating table is fitted and connected to the bottom of the lower disc 3, a side disc 6 is provided on the surface of the lower disc 3, a second hydraulic cylinder 7 is installed on one side of the outer wall of the side disc 6, the second hydraulic cylinder 7 is installed on the surface of a base 8 through bolts, and the base 8 is welded to the surface of the operating table.
[0021] In this embodiment, Figure 1 and Figure 4 As shown, the side plates 6 are arc-shaped and distributed on the surface of the lower disc 3 in an equiangular ring shape, and the side plates 6 form a telescopic structure on the surface of the lower disc 3 through the second hydraulic cylinder 7, and the side plates 6 form an opening and closing structure through the second hydraulic cylinder 7; different from the general clamps that need to be adjusted one by one, when the wooden plate material with bamboo strips glued on the surface is placed on the surface of the lower disc 3, under the telescopic structure of the second hydraulic cylinder 7, the side plates 6 can be moved around the periphery of the wooden plate material in an opening and closing state, which is not limited by the specifications of the processed raw materials and can be operated simultaneously at the same time, reducing the operating steps and thus improving the processing efficiency.
[0022] In this embodiment, Figure 4 As shown, a heating resistor wire is provided inside the concave side of the side plate 6, and the side plates 6 are electrically connected to temperature controllers respectively; the clamps generally used for fixing only prevent the bamboo strips from loosening, but here a heating structure is adopted inside the side plate 6 for fixing the bamboo strips, and the glue on the surface of the wooden plate is activated by the hot pressing method, and the bamboo strips become softer and easier to bend after being heated, thereby effectively promoting the purpose of bonding and accelerating the connection between the two.
[0023] In this embodiment, Figure 1 and Figure 2As shown, the upper disc 1 forms a lifting structure on the surface of the lower disc 3 through the first hydraulic cylinder 2; when the processed wooden disc is placed on the surface of the lower disc 3, the upper disc 1 lifted by the first hydraulic cylinder 2 fixes the wooden disc raw material on the surface of the lower disc 3, and when the lower disc 3 rotates under the drive of the slow motor 4, it is convenient to apply glue around the wooden disc raw material. The structure of the wooden disc raw material rotating on the surface of the lower disc 3 avoids the tediousness of the operator to apply glue around the operating table, thereby improving the convenience of daily operation.
[0024] In this embodiment, Figure 1 and Figure 3 As shown, wire harness buckles 9 glued to the edge of the operating table are provided below the second hydraulic cylinder 7; since the heating resistor wire inside the side plate 6 is electrically connected to the external temperature controller (model TE102), in order to avoid the wires getting tangled when the side plate 6 is extended or retracted, causing clutter on the operating table surface, the wires are bound by the wire harness buckles 9, thereby improving the neatness of the operating table surface and preventing interference when the subsequent bamboo strips are glued.
[0025] In this embodiment, Figure 3 As shown, a groove is provided on the top of the bracket 5, and a plurality of rollers are installed inside the groove through an axle rod, and the rollers are attached to and rollingly connected to the bottom surface of the lower disc 3; when the lower disc 3 is driven to rotate by the slow motor 4, the rollers attached to the bottom can reduce the friction while providing support and stability during its rotation.
[0026] The use method and advantages of the utility model: When the anti-loosening shaping device is used, the working process is as follows:
[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, firstly, the processed wood plate material is placed on the surface of the lower disc 3, and the first hydraulic cylinder 2 is driven to press the upper disc 1 on the surface of the wood plate material. The driving power supply and the slow motor 4 (model 60KTYZ) drive the lower disc 3 to rotate. Because the bottom surface of the upper disc 1 is a rotating connection structure, when the lower disc 3 rotates, the wood plate material on the surface and the bottom barrel of the upper disc 1 rotate, which is convenient for the staff to apply glue to the edge of the wood plate. After the glue is applied, the bamboo strips used for the edge are surrounded around the wood plate, and the second hydraulic cylinder 7 is driven again. The forward advancement drives the side disc 6 to move forward. The three groups of side discs 6 are in a closed state and close to the edge of the bamboo strips, which are used to clamp the connection between the bamboo strips and the wood plate material. Since the side disc 6 is equipped with a heating resistor wire, the heat generated can not only soften and bend the bamboo strips, but also activate the glue inside, accelerate the connection between the wood plate material and the bamboo strips, and thus accelerate the curing time.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A shaping device for preventing loosening, comprising an upper disc (1), characterized in that: A first hydraulic cylinder (2) is installed on the top of the upper disc (1), a lower disc (3) is provided below the upper disc (1), the bottom of the lower disc (3) is connected to the output end of the slow motor (4) through a mounting frame, the lower disc (3) is rotatably connected to the surface of the operating table through the slow motor (4), the bottom of the lower disc (3) is fitted with a bracket (5) installed on the surface of the operating table, a side disc (6) is provided on the surface of the lower disc (3), a second hydraulic cylinder (7) is installed on one side of the outer wall of the side disc (6), the second hydraulic cylinder (7) is installed on the surface of a base (8) through bolts, and the base (8) is welded to the surface of the operating table.
2. The anti-loosening shaping device according to claim 1, characterized in that: The side plates (6) are arc-shaped and distributed on the surface of the lower disc (3) in an equiangular ring shape, and the side plates (6) form a telescopic structure on the surface of the lower disc (3) through a second hydraulic cylinder (7), and the side plates (6) form an opening and closing structure through the second hydraulic cylinder (7).
3. The anti-loosening shaping device according to claim 1, characterized in that: A heating resistance wire is provided inside the concave side of the side plate (6), and each side plate (6) is electrically connected to a temperature controller.
4. The anti-loosening shaping device according to claim 1, characterized in that: The upper disc (1) forms a lifting structure on the surface of the lower disc (3) through a first hydraulic cylinder (2), a roller is provided inside the upper disc (1), and the bottom surface of the upper disc (1) is a rotating structure.
5. The anti-loosening shaping device according to claim 1, characterized in that: A cable tie buckle (9) which is glued and connected to the edge of the operating table is provided below each of the second hydraulic cylinders (7).
6. The anti-loosening shaping device according to claim 1, characterized in that: The top of the bracket (5) is provided with a groove, and a plurality of rollers are installed inside the groove via a shaft, and the rollers are attached to and rollingly connected to the bottom surface of the lower disc (3).