Anti-winding thread washing device for sweater production
By designing the partition assembly and flow monitoring system in the line washing device for sweater production, the problem of easy wrapping of the wool harness during the cleaning process is solved, and the effect of preventing winding and efficient cleaning of the partition harness is achieved.
Patent Information
- Application Number
- CN202420568037.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The equipment used for washing lines in existing sweaters is prone to cause wool harness to be wound during the cleaning process, and lacks the function of separating the wire harness to prevent winding, resulting in difficulty in manual separation.
A wound-proof device for sweater production is designed, and a partition assembly includes a partition plate, a slot, a shaft sleeve and a flip-off sleeve. These components are arranged outside the main shaft and the auxiliary flip-off shaft to prevent the entanglement of different wool harnesses. The leaching flow monitoring is achieved through the PLC controller and an outer clamp flowmeter, and the wool fiber filter interception is achieved through the fiber filter bag.
The function of separating wire harness prevents winding is realized, reducing the hassle of manual separation, and improving cleaning efficiency and environmental protection through flow monitoring and fiber filtration.
Smart Images

Figure CN222613688U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cleaning equipment, in particular to a wire washing device for preventing entanglement and used in sweater production. Background Art
[0002] A sweater is a top knitted by machine or hand. The main material, wool, must be washed before entering the knitting machine to remove dust and fine fibers on the surface of the wool to prevent the wool from feeling pricking or itchy.
[0003] Currently, the equipment used for thread washing in sweater production workshops mostly adopts the rinsing method. A circular wool bundle is put on a rotatable turning shaft and water is sprayed on the top for rinsing. During the rinsing process, the motor drives the turning shaft to rotate slowly to turn the circular wool bundle so that each side is fully rinsed. The dust and fine fibers on the surface of the wool will flow out with the rinsing water. There are some functional deficiencies in actual use and there is room for improvement. For example, multiple groups of wool bundles are usually hung on a group of turning shafts. During the rinsing and turning process, different bundles of wool will become entangled and need to be separated manually when taken out, which is more troublesome. It does not have the function of separating the bundles to prevent entanglement.
[0004] Now, a novel thread washing device for sweater production which can prevent entanglement is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a thread washing device for sweater production which can prevent entanglement, so as to solve the problem that the above-mentioned background technology has no function of separating thread bundles to prevent entanglement.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a thread washing device for sweater production that prevents entanglement, comprising a bottom carrier frame, a cleaning box is fixedly connected to the middle position of the top of the bottom carrier frame, a water pump is installed on one side of the top of the bottom carrier frame, three groups of reduction motors are installed at the rear end of the cleaning box, three groups of main rotating shafts are movably connected to the rear end of the cleaning box, and the upper and lower ends of the main rotating shafts are respectively longitudinally fixedly connected with auxiliary turning shafts, three groups of spray discs are fixedly connected to the top of the cleaning box, a water distribution pipe is fixedly connected to the top of the spray disc, and a water inlet pipe is arranged between the top of the water distribution pipe and the top of the water pump, the upper and lower ends of the front of the cleaning box are respectively transversely fixedly connected with slide rails, the front end of the slide rails is movably connected with a sliding door, and the outside of the main rotating shaft is provided with a partition component to prevent different wool bundles from being entangled.
[0007] The partition assembly includes three groups of partition plates, which are respectively sleeved on the outside of the main shaft. A through groove is provided inside the partition plate. The middle positions on both sides of the through groove are respectively fixedly connected with shaft sleeves, and the upper and lower ends of the through groove are respectively fixedly connected with flip shaft sleeves.
[0008] Preferably, the shape and size of the interior of the shaft sleeve are matched with the shape and size of the exterior of the main shaft, and the shaft sleeve can slide back and forth along the exterior of the main shaft.
[0009] Preferably, the shape and size of the interior of the turning shaft sleeve are matched with the shape and size of the exterior of the auxiliary turning shaft, and the turning shaft sleeve can slide back and forth along the exterior of the auxiliary turning shaft.
[0010] Preferably, the inner walls of the rotating shaft sleeve and the turning shaft sleeve are respectively glued with soft rubber liners, and the soft rubber liners are elastic.
[0011] Preferably, three groups of PLC controllers are installed on the top of the cleaning box, and an external clamp-on flow meter is installed on one side of the PLC controller.
[0012] Preferably, a speaker is installed on the other side of the PLC controller, the inner diameter of the external clamp-on flow meter is consistent with the outer diameter of the water distribution pipe, and the external clamp-on flow meter, the PLC controller and the speaker are electrically connected.
[0013] Preferably, a drain pipe is provided at the bottom of one side of the cleaning box, a water collecting bin is fixedly connected to one side of the bottom supporting frame, a drain port is fixedly connected to the bottom of one side of the water collecting bin, and a drawer is plugged into the top of the front end of the water collecting bin.
[0014] Preferably, a fiber filter bag is movably connected to the bottom of the drawer, a handle is fixedly connected to the front end of the drawer, and the interiors of the drain pipe, water collection bin and drain outlet are interconnected.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the anti-entanglement sweater production thread washing device not only realizes the function of separating the thread bundles to prevent entanglement, but also realizes the function of elution flow monitoring and the function of wool fiber filtering and interception;
[0016] (1) By providing a partition plate, a groove, a rotating shaft sleeve, a turning shaft sleeve and a soft rubber lining, when in use, the main rotating shaft and the auxiliary turning shaft form a turning shaft frame for mounting the wool bundle, the annular wool bundle is sleeved on the turning shaft frame, and the reduction motor drives the turning shaft frame to rotate slowly, and each side of the annular wire bundle will gradually be turned to the top, and the water pump pumps clean water to the spray plate through the water inlet pipe and the water distribution pipe, and the spray plate sprays water downward to rinse the wool bundle. When placing the wool bundle, a group of partition plates are placed between two adjacent groups of wool bundles. The partition plates can be sleeved on the outside of the main rotating shaft and the auxiliary turning shaft through the groove, and the rotating shaft sleeve and the turning shaft sleeve can buckle the main rotating shaft and the auxiliary turning shaft. The soft rubber lining increases the friction of the contact surface to prevent the partition plate from sliding. The wool bundles will not contact each other during the flipping process, and there will be no entanglement, thereby realizing the function of preventing the separation of the wire bundles from entanglement;
[0017] (2) By providing an external clamp-on flow meter, a PLC controller and a speaker, during the water supply and spraying process, the external clamp-on flow meter maintains flow monitoring of the water distribution pipe. When a single spray plate is damaged, the flow of the corresponding water distribution pipe will be obviously abnormal. When the abnormal value exceeds the acceptable range, the speaker on the side of the PLC controller will sound to remind the staff to check and avoid insufficient or excessive rinsing, thus realizing the function of rinsing flow monitoring;
[0018] (3) By providing a drain pipe, a water collection bin, a drain outlet, a drawer, a fiber filter bag and a handle, when in use, after the wool bundle is rinsed, dust and fine fibers are discharged from the drain pipe along the water flow, and the water flows into the water collection bin along the drain pipe. The fiber filter bag at the bottom of the drawer can intercept the fibers in the water body, and the water flow with the removed fibers is discharged from the drain outlet. The operator regularly grabs the handle to pull out the drawer to clean the fibers inside to prevent the fibers from being discharged with the sewage and causing environmental pollution, thereby realizing the function of wool fiber filtering and interception. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the side cross-sectional structure of the cleaning box of the utility model;
[0021] Figure 3 For the utility model Figure 1 A schematic diagram of the enlarged structure of the local section at point A in the middle;
[0022] Figure 4 This is a front view enlarged structural schematic diagram of the partition plate of the utility model;
[0023] Figure 5 This is a schematic diagram of the front view structure of the cleaning box of the utility model;
[0024] Figure 6 It is a schematic diagram of an enlarged side view of the drawer of the utility model.
[0025] In the figure: 1. bottom support frame; 2. water pump; 3. cleaning box; 4. reduction motor; 5. main shaft; 6. auxiliary turning shaft; 7. partition plate; 8. groove; 9. shaft sleeve; 10. turning shaft sleeve; 11. soft rubber lining; 12. water inlet pipe; 13. water distribution pipe; 14. spray plate; 15. external clamp flow meter; 16. PLC controller; 17. speaker; 18. slide rail; 19. sliding door; 20. drain pipe; 21. water collection bin; 22. drain outlet; 23. drawer; 24. fiber filter bag; 25. handle. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1: Please refer to Figure 1-6 , a thread washing device for preventing entanglement of sweater production, comprising a bottom carrier frame 1, a washing box 3 is fixedly connected at the middle position of the top of the bottom carrier frame 1, a water pump 2 is installed on one side of the top of the bottom carrier frame 1, three groups of reduction motors 4 are installed at the rear end of the washing box 3, three groups of main rotating shafts 5 are movably connected at the rear end of the washing box 3, and the upper and lower ends of the main rotating shaft 5 are respectively longitudinally fixedly connected with auxiliary turning shafts 6, three groups of spray discs 14 are fixedly connected at the top of the washing box 3, a water distribution pipe 13 is fixedly connected at the top of the spray disc 14, and a water inlet pipe 12 is arranged between the top of the water distribution pipe 13 and the top of the water pump 2, the upper and lower ends of the front of the washing box 3 are respectively transversely fixedly connected with slide rails 18, and the front end of the slide rail 18 is movably connected with a sliding door 19, and the outside of the main rotating shaft 5 is provided with a partition component for preventing different wool bundles from being entangled;
[0028] See also Figure 1-6 A thread washing device for preventing entanglement in sweater production also includes a partition assembly, which includes three groups of partition plates 7, which are respectively sleeved on the outside of the main shaft 5, and the partition plates 7 are provided with through grooves 8 inside. The middle positions on both sides of the through grooves 8 are respectively fixedly connected with shaft sleeves 9, and the upper and lower ends of the through grooves 8 are respectively fixedly connected with shaft turning sleeves 10;
[0029] The shape and size of the inner part of the rotating shaft sleeve 9 match the shape and size of the outer part of the main rotating shaft 5, and the rotating shaft sleeve 9 can slide forward and backward along the outer part of the main rotating shaft 5. The shape and size of the inner part of the turning shaft sleeve 10 match the shape and size of the outer part of the auxiliary turning shaft 6, and the turning shaft sleeve 10 can slide forward and backward along the outer part of the auxiliary turning shaft 6. The inner walls of the rotating shaft sleeve 9 and the turning shaft sleeve 10 are respectively glued with soft rubber linings 11, and the soft rubber linings 11 are elastic and can separate different harnesses to prevent entanglement during cleaning and turning;
[0030] Specifically, Figure 1 , Figure 2 and Figure 4As shown, a group of partition plates 7 are placed between two adjacent groups of wool bundles. The partition plates 7 can be put on the outside of the main rotating shaft 5 and the auxiliary turning shaft 6 through the groove 8. The rotating shaft sleeve 9 and the turning shaft sleeve 10 can buckle the main rotating shaft 5 and the auxiliary turning shaft 6. The soft rubber lining 11 increases the friction of the contact surface to prevent the partition plates 7 from sliding. The wool bundles will not contact each other during the turning process, and there will be no entanglement.
[0031] Embodiment 2: Three groups of PLC controllers 16 are installed on the top of the cleaning box 3, an external clamp-on flow meter 15 is installed on one side of the PLC controller 16, and a speaker 17 is installed on the other side of the PLC controller 16. The inner diameter of the external clamp-on flow meter 15 is consistent with the outer diameter of the water distribution pipe 13. The external clamp-on flow meter 15, the PLC controller 16, and the speaker 17 are electrically connected. The actual working state of the rinsing nozzle can be determined by flow monitoring;
[0032] Specifically, Figure 1 and Figure 3 As shown, the external clamp-on flow meter 15 monitors the flow of the water distribution pipe 13. When a single spray disc 14 is damaged, the flow of the corresponding water distribution pipe 13 will be obviously abnormal. When the abnormal value exceeds the acceptable range, the speaker 17 on the side of the PLC controller 16 will sound to remind the staff to check and avoid insufficient or excessive rinsing.
[0033] Embodiment 3: A drain pipe 20 is provided at the bottom of one side of the cleaning box 3, a water collecting bin 21 is fixedly connected to one side of the bottom supporting frame 1, a drain port 22 is fixedly connected to the bottom of one side of the water collecting bin 21, a drawer 23 is plugged into the top of the front end of the water collecting bin 21, a fiber filter bag 24 is movably connected to the bottom of the drawer 23, a handle 25 is fixedly connected to the front end of the drawer 23, the drain pipe 20, the water collecting bin 21, and the drain port 22 are connected to each other, so that the fibers in the water can be filtered out to reduce the generation of pollution;
[0034] Specifically, Figure 1 , Figure 5 and Figure 6 As shown, water flows along the drain pipe 20 into the water collection bin 21, and the fiber filter bag 24 at the bottom of the drawer 23 can intercept the fibers in the water body, and the water with the removed fibers is discharged from the drain port 22. The operator regularly grabs the handle 25 to pull out the drawer 23 to clean the fibers inside to prevent the fibers from being discharged with the sewage and causing environmental pollution.
[0035] Working principle: When the utility model is in use, first, the main rotating shaft 5 and the auxiliary turning shaft 6 form a turning shaft frame for mounting the wool bundle, and the annular wool bundle is put on the turning shaft frame, and the reduction motor 4 drives the turning shaft frame to rotate slowly, and each side of the annular wire bundle will gradually be turned to the top, and the water pump 2 pumps clean water to the spray plate 14 through the water inlet pipe 12 and the water distribution pipe 13, and the spray plate 14 sprays water downward to rinse the wool bundle. When placing the wool bundle, a group of partition plates 7 are placed between two adjacent groups of wool bundles, and the partition plates 7 can be put on the outside of the main rotating shaft 5 and the auxiliary turning shaft 6 through the groove 8. The rotating shaft sleeve 9 and the turning shaft sleeve 10 can buckle the main rotating shaft 5 and the auxiliary turning shaft 6. The soft rubber lining 11 increases the friction of the contact surface to prevent the partition plate 7 from sliding. The wool bundles will not contact each other during the flipping process, and there will be no entanglement. During the water supply and spraying process, the external clamp flow meter 15 keeps monitoring the flow of the water distribution pipe 13. When a single spray plate 14 is damaged, the flow of the corresponding water distribution pipe 13 will be obviously abnormal. When the abnormal value exceeds the acceptable range, the speaker 17 on the side of the PLC controller 16 will sound to remind the staff to check and avoid insufficient or excessive rinsing. After the wool bundle is rinsed, dust and fine fibers are discharged from the drain pipe 20 along the water flow. The water flows into the water collection tank 21 along the drain pipe 20. The fiber filter bag 24 at the bottom of the drawer 23 can intercept the fibers in the water body, and the water flow with the fibers removed is discharged from the drain port 22. The operator regularly grabs the handle 25 to pull out the drawer 23 to clean the fibers inside to prevent the fibers from being discharged with the sewage and causing environmental pollution.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A thread washing device for preventing entanglement in sweater production, comprising a bottom support frame (1), characterized in that: A cleaning box (3) is fixedly connected at the middle position of the top of the bottom carrier frame (1), a water pump (2) is installed on one side of the top of the bottom carrier frame (1), three groups of reduction motors (4) are installed at the rear end of the cleaning box (3), three groups of main rotating shafts (5) are movably connected at the rear end of the cleaning box (3), and the upper and lower ends of the main rotating shafts (5) are respectively longitudinally fixedly connected with auxiliary turning shafts (6), and the top of the cleaning box (3) is fixedly connected with three groups of spray discs (14), and the top of the spray disc (14) is fixedly connected with a water distribution pipe (13), and a water inlet pipe (12) is arranged between the top of the water distribution pipe (13) and the top of the water pump (2), and the upper and lower ends of the front of the cleaning box (3) are respectively transversely fixedly connected with slide rails (18), and the front end of the slide rail (18) is movably connected with a sliding door (19), and the outside of the main rotating shaft (5) is provided with a partition component for preventing different wool bundles from being entangled; The partition assembly comprises three groups of partition plates (7), the three groups of partition plates (7) are respectively sleeved on the outside of the main rotating shaft (5), a through groove (8) is provided inside the partition plate (7), a rotating shaft sleeve (9) is fixedly connected at the middle position of both sides of the through groove (8), and a turning shaft sleeve (10) is fixedly connected at the upper and lower ends of the through groove (8).
2. A thread washing device for sweater production to prevent entanglement according to claim 1, characterized in that: The shape and size of the interior of the rotating shaft sleeve (9) are compatible with the shape and size of the exterior of the main rotating shaft (5), and the rotating shaft sleeve (9) can slide back and forth along the exterior of the main rotating shaft (5).
3. A thread washing device for preventing entanglement in sweater production according to claim 1, characterized in that: The shape and size of the interior of the turning shaft sleeve (10) are matched with the shape and size of the exterior of the auxiliary turning shaft (6), and the turning shaft sleeve (10) can slide forward and backward along the exterior of the auxiliary turning shaft (6).
4. A thread washing device for preventing entanglement in sweater production according to claim 1, characterized in that: The inner walls of the rotating shaft sleeve (9) and the turning shaft sleeve (10) are respectively glued with soft rubber liners (11), and the soft rubber liners (11) are elastic.
5. A thread washing device for preventing entanglement in sweater production according to claim 1, characterized in that: Three groups of PLC controllers (16) are installed on the top of the cleaning box (3), and an external clamp-on flow meter (15) is installed on one side of the PLC controller (16).
6. A thread washing device for sweater production to prevent entanglement according to claim 5, characterized in that: A speaker (17) is installed on the other side of the PLC controller (16); the inner diameter of the external clamp-on flow meter (15) is consistent with the outer diameter of the water distribution pipe (13); and the external clamp-on flow meter (15), the PLC controller (16), and the speaker (17) are electrically connected.
7. A thread washing device for preventing entanglement in sweater production according to claim 1, characterized in that: A drainage pipe (20) is provided at the bottom of one side of the cleaning box (3); a water collecting bin (21) is fixedly connected to one side of the bottom support frame (1); a drainage port (22) is fixedly connected to the bottom of one side of the water collecting bin (21); and a drawer (23) is plugged into the top of the front end of the water collecting bin (21).
8. A thread washing device for preventing entanglement in sweater production according to claim 7, characterized in that: The bottom of the drawer (23) is movably connected to a fiber filter bag (24), the front end of the drawer (23) is fixedly connected to a handle (25), and the interiors of the drain pipe (20), the water collection bin (21), and the drain outlet (22) are interconnected.