Front blocking tool error-proofing detection device

Abstract

The utility model discloses a front blocking tool error-proofing detection device which comprises a base, a limiting groove is formed in the top of the base, a controller is installed at one end of the top of the limiting groove, a material box is installed at one end of the controller, a sound-light alarm lamp and a starting switch are installed at one end of the material box, and the sound-light alarm lamp and the starting switch are arranged side by side. A photoelectric switch is installed on the inner wall of one end of the material box, a reflecting plate is installed on the inner wall of the other end of the material box, and the sound-light alarm lamp, the starting switch, the photoelectric switch and the reflecting plate are all electrically connected with the controller. According to the utility model, a detection signal is fed back to the controller according to whether the photoelectric switch signal is received by the reflecting plate, so that the controller performs corresponding control work on the sound-light alarm lamp, thereby preventing the detection tool from being missed in use, and avoiding the situation that if an operator does not use the detection tool in the operation process, the detection tool cannot be used by the operator. Therefore, the problems of installation deviation and unstable quality of the front windshield are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a front stop tool error prevention detection device. Background Art

[0002] In the existing assembly workshop production line application devices, material boxes are often used on site to store detection tools. Among the existing detection tools, such as the front windshield tool detection positioning block, which is used to position the installation of the front windshield, if the front windshield tool detection positioning block is not used during operation, it is easy to cause deviations in the installation of the front windshield, resulting in unstable quality. However, employees at current operating stations are prone to omissions in the process of using special detection tools, resulting in quality problems. At the same time, after using various detection tools, employees are prone to losing tools or dropping them on the car due to distraction or negligence, which causes quality events in the detection tools to be delivered to customers, affecting customers, and storing them in conventional material boxes does not effectively control their application status.

[0003] To this end, the utility model provides a front stop tool error prevention detection device to solve the above-mentioned problem. Utility Model Content

[0004] The utility model provides a front tool error-proof detection device, which feeds back the detection signal to the controller through the photoelectric switch signal received by the reflector so that the controller can perform corresponding control work, and reminds the operator through the sound and light alarm lights, thereby preventing the detection tool from being missed and solving the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above objectives, the utility model provides the following technical solutions:

[0006] A front block tool error prevention detection device comprises a base, a limiting groove is provided on the top of the base, a controller is installed at one end of the top of the limiting groove, a material box is installed at one end of the controller, an audible and visual alarm light and a starting switch are installed at one end of the material box, the audible and visual alarm light and the starting switch are arranged side by side, a photoelectric switch is installed on the inner wall of one end of the material box, a reflector is installed on the inner wall of the other end of the material box, and the audible and visual alarm light, the starting switch, the photoelectric switch and the reflector are all electrically connected to the controller.

[0007] Preferably, the material box is fixedly mounted on the top of the limiting groove, and a material taking and discharging opening is provided on the top of the material box, and the material taking and discharging opening is provided at an inclined angle.

[0008] Preferably, a slide rail is provided inside the limiting groove, the sound and light alarm light and the start switch are slidably installed on the slide rail, the start switch is located at the front end of the sound and light alarm light, and a detachable baffle is provided on the side wall at one end of the base, and the baffle is located at the front end of the start switch.

[0009] Preferably, a second slide rail is provided inside the limiting groove, the controller is slidably mounted on the second slide rail, and a second detachable baffle plate is provided on the side wall at the other end of the base, and the second baffle plate is located on the right side of the controller.

[0010] Preferably, the baffle plate 1 is slidably mounted on a side wall at one end of the base, and the baffle plate 2 is slidably mounted on a side wall at the other end of the base.

[0011] Preferably, a slide rail three is installed on the inner wall of one end of the material box, and the photoelectric switch is slidably installed on the slide rail three. A slide rail four is installed on the inner wall of the other end of the material box, and the reflector is slidably installed on the slide rail four.

[0012] Compared with the existing technology, the utility model has the following beneficial effects:

[0013] The utility model discloses a device for preventing errors in detecting a windshield tool, which, through the photoelectric switch signal received by the reflector, feeds back the detection signal to the controller so that the controller performs corresponding control work, and reminds the operator through the sound and light alarm lights, thereby preventing the detection tool from being missed, eliminating the escape of quality defects, and avoiding the occurrence of deviations in the installation of the windshield and unstable quality caused by the operator failing to use the detection tool during the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of a front stop tool error prevention detection device of the utility model;

[0015] Figure 2 It is another three-dimensional structural schematic diagram of a front stop tool error prevention detection device of the utility model;

[0016] Figure 3 The utility model is a schematic diagram of a top view of the structure of a front stop tool error prevention detection device.

[0017] In the figure: 1. Base; 2. Limit groove; 3. Controller; 4. Material box; 5. Sound and light alarm light; 6. Start switch; 7. Photoelectric switch; 8. Reflector; 9. Discharge port; 10. Slide rail 1; 11. Baffle 1; 12. Slide rail 2; 13. Baffle 2; 14. Slide rail 3; 15. Slide rail 4. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] like Figures 1 to 3 As shown, the utility model provides a front block tool error prevention detection device, including a base 1, a limiting groove 2 is provided on the top of the base 1, a controller 3 is installed at one end of the top of the limiting groove 2, a material box 4 is installed at one end of the controller 3, a sound and light alarm light 5 and a start switch 6 are installed at one end of the material box 4, the sound and light alarm light 5 and the start switch 6 are arranged side by side, a photoelectric switch 7 is installed on the inner wall of one end of the material box 4, and a reflector 8 is installed on the inner wall of the other end of the material box 4, the sound and light alarm light 5, the start switch 6, the photoelectric switch 7, and the reflector 8 are all electrically connected to the controller 3.

[0020] The material box 4 is fixedly installed on the top of the limiting groove 2. A material access port 9 is opened on the top of the material box 4 for placing the detection tool. The material access port 9 is opened at an inclined angle to facilitate the operator to quickly grab the detection tool, thereby improving the flexibility of hand grabbing and improving work efficiency.

[0021] When production starts, the operator takes the detection tool from the material box 4, and the reflector 8 is used to receive the emission signal of the photoelectric switch 7. The production rhythm is set by the actual work needs on site through the controller 3. If the operator does not take the detection tool within the set production rhythm, the reflector 8 will not receive the emission signal of the photoelectric switch 7, and the controller 3 will cause the sound and light alarm light 5 to alarm, so as to achieve the purpose of reminding the operator that the detection tool has been omitted; when the operator takes the detection tool, the reflector 8 receives the emission signal of the photoelectric switch 7, and the controller 3 causes the sound and light alarm light 5 to contact the alarm.

[0022] A slide rail 10 is provided inside the limiting groove 2, and the sound and light alarm lamp 5 and the start switch 6 are both slidably installed on the slide rail 10, which is conducive to adjusting their relative positions and later removal, replacement, and maintenance operations. The start switch 6 is located at the front end of the sound and light alarm lamp 5, or the start switch 6 is located at the rear end of the sound and light alarm lamp 5, and its position can be changed and adjusted according to the actual production needs on site. A detachable baffle plate 11 is provided on the side wall at one end of the base 1, and the baffle plate 11 is located at the front end of the start switch 6. The baffle plate 11 is slidably installed on the side wall at one end of the base 1. When the start switch 6 and the sound and light alarm lamp 5 need to be removed, replaced, or repaired, the baffle plate 11 can be removed by sliding to release the limit; when the start switch 6 and the sound and light alarm lamp 5 are removed, replaced, or repaired, the baffle plate 11 is slidably installed to limit them to prevent instability during the production process.

[0023] A second slide rail 12 is provided inside the limiting groove 2, and the controller 3 is slidably mounted on the second slide rail 12, which is convenient for the later removal, replacement, and maintenance of the controller 3. A removable baffle 2 13 is provided on the other side wall of the base 1, and the baffle 2 13 is located on the right side of the controller 3. The baffle 1 11 is slidably mounted on the side wall of one end of the base 1, and the baffle 2 13 is slidably mounted on the side wall of the other end of the base 1. It is set to stagger the direction of the baffle 1 11, so that there will be no interference and influence when performing removal, replacement, and maintenance operations in the later stage.

[0024] When the controller 3 needs to be dismantled, replaced, or repaired, the limit can be released by sliding the baffle plate 2 13; after the dismantling, replacement, or repair of the controller 3 is completed, the baffle plate 2 13 is limited by sliding the installation to prevent instability during the production process.

[0025] A slide rail 3 14 is installed on the inner wall of one end of the material box 4, and the photoelectric switch 7 is slidably installed on the slide rail 3 14. A slide rail 4 15 is installed on the inner wall of the other end of the material box 4, and the reflector 8 is slidably installed on the slide rail 4 15. It is conducive to the removal, replacement, and maintenance of the photoelectric switch 7 and the reflector 8. At the same time, the relative position and depth of the cooperation between them can be flexibly adjusted to facilitate the debugging work of the operator.

[0026] In summary, the utility model provides a front windshield tool error prevention detection device, which feeds back the detection signal of the photoelectric switch 7 to the controller 3 through the reflector 8 to enable the controller 3 to perform corresponding control work, and reminds the operator through the sound and light alarm light 5, thereby preventing the detection tool from being missed, eliminating the escape of quality defects, and avoiding the occurrence of deviations in the installation of the windshield and unstable quality caused by the operator not using the detection tool during the operation.

Claims

1. A front stop tool error prevention detection device, characterized in that: The invention comprises a base (1), wherein a limiting groove (2) is provided on the top of the base (1), a controller (3) is installed at one end of the top of the limiting groove (2), a material box (4) is installed at one end of the controller (3), an audible and visual alarm light (5) and a start switch (6) are installed at one end of the material box (4), the audible and visual alarm light (5) and the start switch (6) are arranged side by side, a photoelectric switch (7) is installed on the inner wall of one end of the material box (4), and a reflector (8) is installed on the inner wall of the other end of the material box (4), and the audible and visual alarm light (5), the start switch (6), the photoelectric switch (7) and the reflector (8) are all electrically connected to the controller (3).

2. A front block tool error prevention detection device according to claim 1, characterized in that: The material box (4) is fixedly mounted on the top of the limiting groove (2); a material taking-in and putting-out opening (9) is provided on the top of the material box (4); and the material taking-in and putting-out opening (9) is provided at an inclined angle.

3. The front stop tool error prevention detection device according to claim 1, characterized in that: A slide rail (10) is provided inside the limiting groove (2), the sound and light alarm light (5) and the start switch (6) are both slidably mounted on the slide rail (10), the start switch (6) is located at the front end of the sound and light alarm light (5), and a detachable baffle plate (11) is provided on a side wall at one end of the base (1), and the baffle plate (11) is located at the front end of the start switch (6).

4. The front stop tool error prevention detection device according to claim 1, characterized in that: A second slide rail (12) is arranged inside the limiting groove (2), and the controller (3) is slidably mounted on the second slide rail (12). A second detachable baffle plate (13) is arranged on the side wall at the other end of the base (1), and the second baffle plate (13) is located on the right side of the controller (3).

5. The front stop tool error prevention detection device according to claim 1, characterized in that: A slide rail three (14) is installed on the inner wall of one end of the material box (4), and the photoelectric switch (7) is slidably installed on the slide rail three (14). A slide rail four (15) is installed on the inner wall of the other end of the material box (4), and the reflector (8) is slidably installed on the slide rail four (15).

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