Shifting roller type push-type hair scalding equipment

Abstract

The utility model relates to stirring roller type push-type hair scalding equipment which comprises a hair removing machine, a hair scalding pool and a pushing mechanism, the pushing mechanism comprises a driving motor and a plurality of stirring rollers, and the stirring rollers are sequentially arranged in the hair scalding pool in the material advancing direction; the two ends of each shifting roller are rotationally connected to the two sides of the hair scalding pool, a row of shifting rods are distributed on each shifting roller, and a rubber push plate is movably connected to the front end of each shifting rod; one end of each shifting roller is provided with a pair of chain wheels, and the chain wheels of the adjacent shifting rollers are in transmission connection through a chain; and an output shaft of the driving motor is connected with a chain-wheel-free end of a shifting roller. The stirring roller type push-type scalding equipment realizes mechanical automatic continuous processing operation of feeding, scalding conveying and discharging, reduces or cancels manual operation links, controls scalding time by controlling the conveying speed, can effectively protect live pig materials in the operation process, and improves the working efficiency. The debristling machine is widely applicable to debristling procedures on live pig and other livestock processing production lines.

Description

Technical Field

[0001] The utility model relates to the field of livestock slaughtering and processing equipment, in particular to a roller-type push-type hair scalding equipment for a hair-planing process in a pig slaughtering and processing. Background Art

[0002] Pig dehairing is an important process in pig slaughtering and processing, which directly affects the efficiency of the entire processing flow and the hygienic and safe quality of the resulting pork food. The existing mechanical scalding and dehairing machines for pig dehairing are divided into two processes. The scalding process requires manual discharge of the scalded pig materials in the scalding tank and transfer to the dehairing machine. It is not only difficult to control the scalding time of each pig material, but also impossible to achieve continuous scalding and dehairing operations. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to overcome the defects of mechanical dehairing equipment in that the scalding and dehairing processes are separated, the transfer consumes manpower, the scalding time is difficult to control, and continuous operation cannot be achieved, and to provide a roller-type push-type scalding equipment, which realizes the mechanical and automated continuous processing of feeding, scalding transportation, and discharging, reduces or eliminates the manual operation links, controls the scalding time by controlling the transportation speed, and can effectively protect the live pig materials during the operation, and is widely applicable to the dehairing process on live pig and other livestock processing production lines.

[0004] The present roller-type push-type scalding equipment comprises a depilatory machine, and is characterized in that: it also comprises a scalding pool installed at one side of the feed port of the depilatory machine, and a pushing mechanism arranged in the scalding pool and used for moving materials toward the depilatory machine, wherein the pushing mechanism comprises a driving motor and a plurality of rollers, and the rollers are arranged in sequence in the scalding pool along the material travel direction; both ends of each of the rollers are rotatably connected to both sides of the scalding pool, a row of levers are arranged on each roller, and a rubber push plate is movably connected to the front end of each lever; a pair of sprockets are arranged at one end of each of the rollers, and the sprockets of adjacent rollers are connected by chain transmission; the output shaft of the driving motor is connected to the sprocket-free end of a roller.

[0005] Furthermore, a gear reduction box is provided between the driving motor and the shifting roller connected thereto, and the output shaft of the driving motor is connected to the shifting roller via the gear reduction box.

[0006] Furthermore, the driving motor is connected to the shifting roller located in the middle position.

[0007] Furthermore, the scalding pool includes a pool body, a cover and a machine cover on the pool body; a material drop chute is provided at the feed end of the pool body; a feed port is provided at the machine cover at a position corresponding to the material drop chute, and a steam discharge port and an operation window are provided at the other end of the machine cover.

[0008] Furthermore, a discharge mechanism is installed on the depilatory machine at the discharge end of the hair removal pool, and the discharge mechanism includes a scoop rake and a pair of driving electric cylinders; the scoop rake is pivotally connected below the depilatory machine inlet, and the front end of the scoop rake is placed in the hair removal pool; the cylinder barrel of the driving electric cylinder is hinged on both sides of the depilatory machine inlet, and the output cylinder rod of the driving electric cylinder is hinged to the rear end of the scoop rake.

[0009] Furthermore, a water circulation device is installed below the feeding end of the pool body.

[0010] The utility model discloses a roller-type push-type scalding equipment, which overcomes the defects of mechanical dehairing equipment in that the scalding and dehairing processes are separated, the transfer consumes manpower, the scalding time is difficult to control, and continuous operation cannot be achieved. It realizes the mechanical and automated continuous processing of feeding, scalding conveying and discharging, reduces or eliminates the manual operation links, controls the scalding time by controlling the conveying speed, and can effectively protect the live pig materials during the operation. It is widely applicable to the dehairing process on live pig and other livestock processing production lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The following is a further description of the utility model of a roller type push-type hair scalding equipment in conjunction with the accompanying drawings:

[0012] Figure 1 This is a perspective view of the main plane structure of the roller-type push-type hair scalding equipment;

[0013] Figure 2 This is a perspective view of the planar structure of the roller-type push-type scalding equipment.

[0014] In the figure:

[0015] 1- Hair removal machine;

[0016] 2-scalding pool; 21-pool body, 22-machine cover; 221-feeding port, 222-steam discharge port, 223-operating window;

[0017] 3-push mechanism; 31-drive motor, 32-push roller, 33-sprocket, 34-chain, 35-gear reduction box; 321-push rod, 322-rubber push plate;

[0018] 4-discharging mechanism; 41-raking, 42-driving electric cylinder;

[0019] 5- Water circulation device. DETAILED DESCRIPTION

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] In the description of the present invention, it should be understood that the terms "left", "right", "front", "back", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0022] The technical solution of the utility model is further described below with specific embodiments, but the protection scope of the utility model is not limited to the following embodiments.

[0023] Implementation method 1: Figure 1 , 2 As shown, the present roller-type push-type scalding equipment includes a depilatory machine 1, a scalding pool 2 installed on one side of the feed port of the depilatory machine 1, and a pushing mechanism 3 arranged in the scalding pool 2 for moving materials toward the depilatory machine 1, wherein the pushing mechanism 3 includes a driving motor 31 and a plurality of rollers 32, and the rollers 32 are arranged in sequence in the scalding pool 2 along the material travel direction; both ends of each roller 32 are rotatably connected to both sides of the scalding pool 2, and each roller 32 is provided with a row of levers 321, and a rubber push plate 322 is movably connected to the front end of each lever 321; a pair of sprockets 33 are provided at one end of each roller 32, and the sprockets 33 of adjacent rollers 32 are connected by a chain 34; the output shaft of the driving motor 31 is connected to the sprocket-free end of a roller 32. A water circulation device 5 is installed below the feed end of the pool body 21. It is used to input and discharge high-temperature liquid used for scalding materials.

[0024] Embodiment 2: A gear reduction box 35 is provided between the driving motor 31 and the roller 32 connected thereto in the present roller-type push-type hair scalding device, and the output shaft of the driving motor 31 is connected to the roller 32 through the gear reduction box 35. It is used to adjust the transmission ratio and protect the motor. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0025] Embodiment 3: The driving motor 31 of the present roller-type push-type hair scalding device is connected to the roller 32 located in the middle. It is used to transmit torque at both ends and reduce motor power consumption. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0026] Embodiment 4: The scalding pool 2 of the present roller-type push-type scalding equipment includes a pool body 21 and a cover and a machine cover 22 on the pool body 21; a blanking chute 211 is provided at the feeding end of the pool body 21; the machine cover 22 is provided with a feeding port 221 at a position corresponding to the blanking chute 211, and a steam exhaust port 222 and an operating window 223 are provided at the other end of the machine cover 22. The machine cover is provided to cover the scalding pool body, thereby improving the safety performance of the equipment and preventing mechanical transmission and scalding pool water from harming personnel; at the same time, the machine cover reduces steam loss, plays a heat preservation effect, and reduces the harm of steam to personnel and pollution to the environment. The material enters the pool body from the feeding port through the blanking chute, the steam exhaust port is used to discharge steam in a directional manner, and the operating window is used to observe the operation status of the equipment and is opened for manual processing when necessary. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0027] Embodiment 5: The depilatory machine 1 of the present roller-type push-type scalding equipment is provided with a discharge mechanism 4 at the discharge end of the scalding pool 2, and the discharge mechanism 4 comprises a scooping rake 41 and a pair of driving electric cylinders 42; the scooping rake 41 is pivotally connected below the feed port of the depilatory machine 1, and the front end of the scooping rake 41 is placed in the scalding pool 2; the cylinder barrel of the driving electric cylinder 42 is hinged on both sides of the feed port of the depilatory machine 1, and the output cylinder rod of the driving electric cylinder 42 is hinged to the rear end of the scooping rake 41. When discharging, the electric cylinder extends, and the driving rake is turned externally along the pivot connection to return the material to the feed port of the depilatory machine. The remaining structures and components are as described in Embodiment 1, and will not be described again.

[0028] When in use: the driving motor drives the connected roller to rotate, and drives other rollers to rotate through the sprocket chain transmission. The lever uses the push plate to push the material forward in sequence, and the material put into the feeding port and the chute is transported to the side of the depilatory machine while the hair is scalded. Then the material is flipped by the rake and put into the depilatory machine, thereby realizing the online mechanical automation processing of feeding, hair scalding, conveying and discharging, reducing or eliminating the manual operation links. The angle difference of the lever between adjacent rollers can be adjusted as needed to change the conveying speed of the equipment, and the speed of the connected roller can also be changed by adjusting the motor frequency conversion to change the conveying speed of the equipment; the push plate made of high temperature resistant rubber material does not hurt the pig body.

[0029] This roller-type push-type scalding equipment overcomes the defects of mechanical dehairing equipment, such as the separation of scalding and dehairing processes, labor-intensive transfer, difficult control of scalding time, and inability to achieve continuous operation. It realizes the mechanical and automated continuous processing of feeding, scalding transportation, and discharging, reduces or eliminates manual operation links, controls the scalding time by controlling the transportation speed, and can effectively protect pig materials during the operation. It is widely applicable to the dehairing process on pig and other livestock processing production lines.

[0030] The above description shows the main features, basic principles, and advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments or embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, the above embodiments or embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A roller-type push-type hair scalding device, comprising a hair removal machine (1), characterized in that: It also includes a scalding pool (2) installed on one side of the feed inlet of the depilatory machine (1), and a pushing mechanism (3) arranged in the scalding pool (2) and used to move the material toward the depilatory machine (1), wherein: The pushing mechanism (3) comprises a driving motor (31) and a plurality of rollers (32), wherein the rollers (32) are arranged in sequence in the scalding pool (2) along the material travel direction; the two ends of each roller (32) are rotatably connected to the two sides of the scalding pool (2), each roller (32) is provided with a row of levers (321), and a rubber push plate (322) is movably connected to the front end of each lever (321); a pair of sprockets (33) are provided at one end of each roller (32), and the sprockets (33) of adjacent rollers (32) are connected by a chain (34); and the output shaft of the driving motor (31) is connected to the sprocket-free end of a roller (32).

2. The roller-type push-type scalding equipment according to claim 1 is characterized in that: A gear reduction box (35) is provided between the driving motor (31) and the shifting roller (32) connected thereto, and the output shaft of the driving motor (31) is connected to the shifting roller (32) via the gear reduction box (35).

3. The roller-type push-type scalding equipment according to claim 2 is characterized in that: The driving motor (31) is connected to a moving roller (32) located in the middle.

4. The roller-type push-type scalding equipment according to claim 3 is characterized in that: The scalding pool (2) comprises a pool body (21), a cover, and a machine cover (22) on the pool body (21); a material drop chute (211) is provided at the feed end of the pool body (21); the machine cover (22) is provided with a material feed port (221) at a position corresponding to the material drop chute (211); and a steam discharge port (222) and an operating window (223) are provided at the other end of the machine cover (22).

5. The roller-type push-type scalding equipment according to claim 4 is characterized in that: The depilatory machine (1) is provided with a discharge mechanism (4) at the discharge end of the hair scalding pool (2), and the discharge mechanism (4) comprises a scooping rake (41) and a pair of driving electric cylinders (42); the scooping rake (41) is pivotally connected below the feed inlet of the depilatory machine (1), and the front end of the scooping rake (41) is placed in the hair scalding pool (2); the cylinder barrel of the driving electric cylinder (42) is hinged on both sides of the feed inlet of the depilatory machine (1), and the output cylinder rod of the driving electric cylinder (42) is hinged to the rear end of the scooping rake (41).

6. The roller-type push-type scalding equipment according to claim 5 is characterized in that: A water circulation device (5) is installed below the feed end of the tank body (21).

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