Universal automatic discharging type primary curing machine for shredded konjac

Abstract

The utility model discloses a universal automatic discharging type primary curing machine for shredded konjac, which relates to the technical field of shredded konjac production and comprises a frame, and a rotary water flowing channel and a water tank are arranged on the frame. A water inlet and a water outlet are formed in the two ends of the rotary water flowing channel respectively, an extruding machine is arranged above the water inlet, and vermicelli extruded by the extruding machine falls into the rotary water flowing channel; the water tank is connected with the water inlet through a water pump, and a heater is arranged in the water tank; a discharge port is formed in the side part of the rotary water flowing channel and is positioned at the front end of the water outlet; and the water flow height in the rotary water flowing channel is lower than the height from the discharge port to the bottom of the rotary water flowing channel. By arranging the rotary water flowing channel, the primary curing time of the continuous vermicelli is consistent, so that the consistent taste of the konjak vermicelli is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of konjac noodle production, in particular to a universal automatic discharging type preliminary ripening machine for konjac noodle. Background Art

[0002] The production process of konjac noodles includes: adding konjac flour to water to make konjac flour liquid, and stirring it into a technological glue state, then adding alkali solution and continuing to stir, and then squeezing it into vermicelli, soaking the vermicelli in hot water for initial maturation and shaping, the initial maturation and shaping takes 5 to 6 minutes, and then entering the maturation barrel for soaking for more than 24 hours to complete the final maturation.

[0003] Because the extruder works continuously, when the vermicelli is squeezed into the preliminary ripening machine, the ripening time of the continuous vermicelli cannot be guaranteed to be consistent, resulting in inconsistent taste of the konjac vermicelli. Utility Model Content

[0004] The utility model aims to provide a universal automatic discharging type preliminary ripening machine for konjac noodles, which realizes the consistency of preliminary ripening time of continuous vermicelli by setting a rotary type water flow channel, thereby ensuring the consistency of taste of konjac vermicelli.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a universal automatic discharging type preliminary cooking machine for konjac noodles, comprising a frame, on which a rotary water flow channel and a water tank are arranged; a water inlet and a water outlet are respectively arranged at both ends of the rotary water flow channel, an extruder is arranged above the water inlet, and vermicelli squeezed by the extruder falls into the rotary water flow channel; the water outlet is connected to the water tank, the water tank and the water inlet are connected by a water pump, and a heater is arranged in the water tank; a discharge port is arranged on the side of the rotary water flow channel at the front end position of the water outlet, and the water flow layer height in the rotary water flow channel is lower than the height of the discharge port from the bottom of the rotary water flow channel.

[0006] After adopting the above structure, by setting a rotary water flow channel, water is heated to a preset temperature in a water tank, and then pumped from the water tank to the water inlet of the rotary water flow channel by a water pump, and the water circulates in the rotary water flow channel until it returns to the water tank from the water outlet, thereby realizing the circulation of preliminary slaking water; and after the konjac vermicelli falls into the rotary water flow channel after being squeezed by the extruder, the vermicelli flows in the rotary water flow channel along with the water flow; by controlling the flow rate of water, the circulation time of the vermicelli is ensured to be 5 to 6 minutes, and finally discharged from the discharge port of the rotary water flow channel, because the height of the discharge port is higher than the water flow layer height in the rotary water flow channel, so the water will not be discharged from the discharge port. By setting the rotary water flow channel, the initial slaking time of the continuous vermicelli is consistent, thereby ensuring the consistent taste of the konjac vermicelli.

[0007] In order to prevent konjac vermicelli from entering the water inlet, a baffle is provided between the water inlet and the extruder.

[0008] In order to better control the temperature of the slaking water, a pipeline heater is also provided on the connecting pipeline between the water pump and the water inlet.

[0009] In order to prevent the konjac vermicelli from being damaged due to collision during the rotation process, the turning point of the rotating water flow channel is an arc transition.

[0010] In order to facilitate the discharge of circulating water, the water outlet is arranged at the end of the rotary water flow channel and is lower than the bottom of the rotary water flow channel.

[0011] In order to achieve continuous production and avoid downtime due to replacement of maturation barrels, two discharge ports are set.

[0012] In order to prevent broken konjac vermicelli from entering the water outlet, a filter net is detachably installed on one side of the water outlet on the discharge port, and the filter net blocks the vermicelli from entering the water outlet.

[0013] In order to facilitate the fixation of the filter and the discharge of konjac vermicelli, the filter includes a right-angled triangle block, the width of which is equal to the width of the rotary water flow channel; a limiting protrusion extending to both sides is arranged on the top of the block, and limiting grooves for the limiting protrusion to be embedded are arranged on both sides of the rotary water flow channel; liquid outlets are evenly arranged on an inclined surface and a side right-angle surface of the block, and its bottom right-angle surface abuts against the bottom of the rotary water flow channel.

[0014] In order to facilitate the water filling of the water tank, a water filling pipe is provided in the water tank.

[0015] After adopting the above technical solution, the beneficial effects of the utility model are:

[0016] The utility model discloses a universal automatic discharging type preliminary ripening machine for konjac noodles, which solves the technical problem in the prior art that the preliminary ripening of konjac noodles cannot ensure the consistency of ripening and shaping time, thus resulting in inconsistent taste of konjac vermicelli. The utility model sets a rotary water flow channel, thereby achieving consistent preliminary ripening time of continuous vermicelli, thereby ensuring consistent taste of konjac vermicelli. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a universal automatic discharging type preliminary cooking machine for konjac shreds of the utility model;

[0018] Figure 2 yes Figure 1 Schematic diagram of the internal structure;

[0019] Figure 3 It is a schematic diagram of the structure of the filter;

[0020] Figure 4 yes Figure 3 Schematic diagram of the structure of the middle filter from another perspective.

[0021] In the figure, 1. frame, 2. rotary water flow channel, 201. limiting groove, 21. water inlet, 211. baffle, 22. water outlet, 23. discharge port, 24. filter, 241. limiting protrusion, 242. inclined surface, 243. side right-angle surface, 244. bottom right-angle surface, 3. water tank, 31. water pump, 311. pipeline heater, 4. extruder. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings.

[0023] The positions mentioned in this specification are based on the positions of the universal automatic discharging preliminary cooking machine for konjac noodles of the utility model when it is working normally, and do not limit the positions during storage and transportation. They only represent relative position relationships, not absolute position relationships.

[0024] like Figure 1 and Figure 2 As shown in the figure, a universal automatic discharging type preliminary cooking machine for konjac noodles comprises a frame 1, on which a rotary water channel 2 and a water tank 3 are arranged. The rotary water channel 2 can be a ring structure or an S-shaped structure. In order to avoid the konjac vermicelli from being damaged in appearance due to collision during the rotation process, the turning position of the rotary water channel 2 is an arc transition.

[0025] The two ends of the rotary water flow channel 2 are respectively provided with a water inlet 21 and a water outlet 22. The water tank 3 is connected to the water inlet 21 through a water pump 31. A heater is provided in the water tank 3. The water in the water tank 3 is heated by the heater, and the heating temperature of the heater is set to 70°C. The heater can be a heating tube or a heating plate, as long as it can heat the water in the water tank 3, and this embodiment does not limit this.

[0026] The water outlet 22 is arranged at the end of the rotary water flow channel 2, which is lower than the bottom of the rotary water flow channel 2, and the periphery of the water outlet 22 is provided with a chamfer, so as to facilitate the discharge of the circulating water from the water outlet 22. The water outlet 22 is connected to the water tank 3 through a connecting pipe, so as to ensure that the hot water returns to the water tank 3 for recirculation after circulation.

[0027] Because the water in the water tank 3 is constantly circulating, the temperature stability is poor when the heater heats the water in the water tank 3. In order to ensure the temperature stability and better control the temperature of the cooked water, a pipe heater 311 is also provided on the connecting pipe between the water pump 31 and the water inlet 21. The pipe heater 311 can perform secondary heating on the hot water in the pipe to ensure that the outlet water is stable and close to 70° C. In order to facilitate the water replenishment of the water tank 3, a water replenishment pipe (not shown in the figure) is provided in the water tank 3.

[0028] An extruder 4 is arranged above the water inlet 21, and the vermicelli squeezed by the extruder 4 falls into the rotary water channel 2 and circulates with the hot water. A discharge port 23 is arranged on the side of the rotary water channel 2 at the front end of the water outlet 22, and the water layer height in the rotary water channel 2 is lower than the height of the discharge port 23 from the bottom of the rotary water channel 2, so that the konjac vermicelli is discharged from the discharge port 23, and the water flow can continue to flow forward, because the konjac vermicelli is continuous, so it can slide directly outward under the action of gravity.

[0029] In order to prevent the konjac vermicelli from entering the water inlet 21 and causing damage to the konjac vermicelli due to the impact of water flow at the water inlet 21, a blocking net 211 is provided between the water inlet 21 and the extruder 4.

[0030] In order to achieve continuous production and avoid shutdown due to replacement of the ripening barrel, two discharge ports 23 are provided. When the front ripening barrel is full, the konjac shreds are cut off and then continue to be discharged from the rear discharge port 23, thereby achieving continuous production.

[0031] Of course, even if the konjac noodles are continuous, they may be broken. In order to prevent the broken konjac noodles from entering the water outlet 22, a filter 24 is provided on one side of the water outlet 22 to prevent the noodles from entering the water outlet 22. The filter 24 is detachably mounted on the discharge port 23. Therefore, when the discharge port 23 needs to be replaced, the filter 24 can be conveniently removed.

[0032] like Figure 3 and Figure 4 As shown together, the filter screen 24 can be a flat plate structure. In this embodiment, the filter screen 24 includes a right-angled triangle block, and the width of the block is equal to the width of the rotary water flow channel 2; so that after the block is placed in the rotary water flow channel 2, its two sides are in contact with the side walls of the rotary water flow channel 2, thereby preventing vermicelli from passing through by mistake. The top of the block is provided with a limiting protrusion 241 extending to both sides, and both sides of the rotary water flow channel 2 are provided with a limiting groove 201 for the limiting protrusion 241 to be embedded; a slant 242 of the block and a right-angled surface 243 of the side are evenly provided with liquid outlets, and its bottom right-angled surface 244 is against the bottom of the rotary water flow channel 2.

[0033] During installation, the limiting protrusion 241 is embedded in the limiting groove 201, at which time the two sides of the block are in contact with the side walls of the rotary water flow channel 2, and the bottom right-angle surface 244 is against the bottom of the rotary water flow channel 2. Water passes through the inclined surface 242 and then passes through the side right-angle surface 243, while the konjac noodles are blocked on the inclined surface 242. The limiting protrusion 241 is provided to facilitate fixing and installation; the inclined surface 242 is provided to facilitate the discharge of the konjac vermicelli.

[0034] like Figure 1 , Figure 2 , Figure 3 and Figure 4 The working process of a universal automatic discharging type preliminary cooking machine for konjac shreds is shown as follows:

[0035] By setting the rotary water channel 2, water is heated to a preset temperature in the water tank 3, and then pumped from the water tank 3 to the water inlet 21 of the rotary water channel 2 by a water pump, and the water circulates in the rotary water channel 2 until it returns to the water tank 3 from the water outlet 22, thereby realizing the circulation of preliminary slaking water; and after the konjac vermicelli is squeezed from the extruder 4 and falls into the rotary water channel 2, the vermicelli circulates in the rotary water channel 2 along with the water flow, and the flow rate of the water is controlled to ensure that the circulation time of the vermicelli is 5 to 6 minutes, and finally discharged from the rotary water channel 2 from the discharge port 23, because the height of the discharge port 23 is higher than the water flow layer height in the rotary water channel 2, so the water will not be discharged from the discharge port 23. By setting the rotary water channel 2, the initial slaking time of all vermicelli is consistent, thereby ensuring the consistent taste of the konjac vermicelli.

[0036] The utility model discloses a universal automatic discharging type preliminary ripening machine for konjac noodles, which solves the technical problem in the prior art that the preliminary ripening of konjac noodles cannot ensure the consistency of ripening and shaping time, thus resulting in inconsistent taste of the konjac noodles. The utility model sets a rotary water flow channel, thereby achieving consistency in the preliminary ripening time of all vermicelli, thereby ensuring a consistent taste of the konjac vermicelli.

[0037] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A universal automatic discharging type preliminary cooking machine for konjac shreds, characterized in that: It comprises a frame, on which a rotary water flow channel and a water tank are arranged; A water inlet and a water outlet are respectively provided at both ends of the rotary water flow channel, an extruder is provided above the water inlet, and vermicelli squeezed by the extruder falls into the rotary water flow channel; the water outlet is connected to the water tank, and the water tank and the water inlet are connected by a water pump, and a heater is provided in the water tank; a discharge port is provided on the side of the rotary water flow channel, at the front end position of the water outlet, and the water flow layer height in the rotary water flow channel is lower than the height of the discharge port from the bottom of the rotary water flow channel.

2. a kind of universal automatic discharging type preliminary cooking machine of konjac silk according to claim 1, it is characterized in that: A baffle is arranged between the water inlet and the extruder.

3. a kind of universal automatic discharging type preliminary cooking machine of konjac silk according to claim 1, is characterized in that: A pipeline heater is also provided on the communicating pipeline between the water pump and the water inlet.

4. a universal automatic discharging type preliminary cooking machine for konjac silk according to claim 1, characterized in that: The turning point of the rotary water flow channel is an arc transition.

5. a universal automatic discharging type preliminary cooking machine for konjac silk according to claim 1, characterized in that: The water outlet is arranged at the end of the rotary water flow channel and is lower than the bottom of the rotary water flow channel.

6. a universal automatic discharging type preliminary cooking machine for konjac silk according to claim 1, characterized in that: The discharge openings are provided with two.

7. A universal automatic discharging type preliminary cooking machine for konjac silk according to claim 6, characterized in that: A filter screen is detachably mounted on the discharge port at one side of the water outlet, and the filter screen blocks the vermicelli from entering the water outlet.

8. A universal automatic discharging type preliminary cooking machine for konjac silk according to claim 7, characterized in that: The filter screen includes a right-angled triangle block, the width of which is equal to the width of the rotary water flow channel; a limiting protrusion extending to both sides is provided on the top of the block, and limiting grooves for the limiting protrusion to be embedded are provided on both sides of the rotary water flow channel; liquid outlets are evenly arranged on an inclined surface and a side right-angled surface of the block, and its bottom right-angled surface abuts against the bottom of the rotary water flow channel.

9. A universal automatic discharging type preliminary cooking machine for konjac silk according to claim 1, characterized in that: A water supply pipe is arranged in the water tank.

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