Separating and screening machine for syrup before concentration
By designing a separation and screening machine before syrup concentration, using a carriage structure and an electronically controlled push cylinder, combined with a treatment mechanism and a flushing mechanism, the problem of viscosity blockage during syrup screening is solved, and efficient syrup screening and filtration effects are achieved.
Patent Information
- Application Number
- CN202420471691.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing syrup screening equipment is prone to blockage due to the viscosity of the syrup during the screening process, which affects the subsequent screening effect.
A syrup pre-concentration separation screening machine is designed, using a carriage structure and an electronically controlled push cylinder, combined with a treatment mechanism and a flushing mechanism, and the filter net is cleaned and flushed through a scraper and a cleaning brush to ensure the cleanliness and unobstructed filter nets.
It effectively avoids the blockage problem caused by the viscosity of the syrup, ensures the normal progress of subsequent screening, and improves the quality and purity of the syrup.
Smart Images

Figure CN222623782U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of syrup production, and in particular relates to a separation and screening machine before syrup concentration. Background Art
[0002] Syrup is a viscous liquid formed by dissolving sugar in water and is commonly used in food processing, beverage making, and drug production.
[0003] Before the syrup is concentrated, the syrup solution will contain impurities and particles. If it is not screened and separated, it will affect the taste and quality of the syrup, and even have an adverse effect on the produced syrup. Therefore, the syrup is generally screened before concentration to remove impurities and particles in the syrup and improve the quality and purity of the syrup. Existing screening of syrup is generally performed through a vibrating screen, but due to the viscosity of the syrup, it is easy to block the screen during screening, which is not conducive to subsequent screening. Utility Model Content
[0004] The purpose of the utility model is to provide a syrup pre-concentration separation and screening machine to solve the problems faced by the above-mentioned background technology.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A syrup pre-concentration separation and screening machine comprises a base, a slide is mounted on the base, a controller is mounted on the side wall of the slide, a material receiving bucket is arranged on the base below the slide, a filter is slidably connected in the slide, an electric control push cylinder is mounted on the slide, the output end of the electric control push cylinder is connected to the filter via a connecting plate, a processing mechanism for cleaning the filter is also arranged on the slide, and a flushing mechanism for cleaning the filter is also arranged on one side of the processing mechanism on the slide.
[0007] Furthermore, the processing mechanism includes a mounting shaft arranged on the slide, a first driving motor is provided on one side of the mounting shaft, a mounting plate is provided on the mounting shaft, a scraper is provided on one side of the mounting plate, and a cleaning brush is installed on the other side of the mounting plate.
[0008] Furthermore, a telescopic spring is provided on the mounting plate at the front end of the scraper, the end of the telescopic spring is connected to a mounting block, and a plurality of rubber columns are provided on the mounting block.
[0009] Furthermore, the flushing mechanism includes an X-shift group and a Y-shift group, the X-shift group includes two symmetrically arranged mounting grooves, a first threaded shaft is provided in the mounting groove, a second drive motor is provided at one end of the first threaded shaft, and a slider slidably connected to the mounting groove is provided on the first threaded shaft, and the top ends of the two sliders are connected to the Y-shift group.
[0010] Furthermore, the Y-shift group includes a slide rail, a second threaded shaft is provided in the slide rail, a third drive motor is provided at one end of the second threaded shaft, the second threaded shaft is equipped with a mounting seat slidably connected to the slide rail, a water tank is provided on the mounting seat, a water spray head is provided in front of the water tank, and the water spray head is connected to the water tank through a hose.
[0011] Furthermore, the water spray head is provided with an electrically controlled angle adjustment seat for adjusting the angle of the water spray head.
[0012] Beneficial effects of the utility model:
[0013] The utility model provides a processing mechanism and a flushing mechanism. When the filter moves toward the flushing mechanism, the scraper can be used to initially scrape off the retained matter on the filter to facilitate subsequent flushing. Then, when passing through the flushing mechanism, the filter is flushed for a second time to ensure that the retained matter on the filter can be completely cleaned so as not to affect subsequent filtration.
[0014] The processing mechanism of the utility model is also provided with a cleaning brush, which can clean the filter screen when the filter screen returns, so that the filter screen is dry and clean, and does not affect the next filtration.
[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the processing mechanism in the utility model;
[0019] Figure 3 It is a side view of the processing mechanism in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the flushing mechanism in the utility model.
[0021] Description of the accompanying drawings:
[0022] 1. Base; 2. Slide; 3. Material receiving barrel; 4. Filter; 5. Controller; 6. Electric control push cylinder; 7. Connecting plate; 8. Processing mechanism; 9. Flushing mechanism; 801. Mounting shaft; 802. Mounting plate; 803. Scraper; 804. Cleaning brush; 805. Telescopic spring; 806. Mounting block; 807. Rubber column; 808. First drive motor; 901. Mounting slot; 902. First threaded shaft; 903. Second drive motor; 904. Sliding block; 905. Slide rail; 906. Second threaded shaft; 907. Mounting seat; 908. Water tank; 909. Water spray; 910. Electric control angle adjustment seat; 911. Third drive motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] A syrup pre-concentration separation and screening machine, such as Figure 1 As shown, it includes a base 1, a slide 2 is installed on the base 1, a controller 5 is installed on the side wall of the slide 2, and the controller 5 is used to control all electrical equipment of the screening machine to facilitate control operation. A material receiving bucket 3 is provided on the base 1 below the slide 2, a filter screen 4 is slidably connected in the slide 2, an electric control push cylinder 6 is installed on the slide 2, and the output end of the electric control push cylinder 6 is connected to the filter screen 4 through a connecting plate 7. A processing mechanism 8 for cleaning the filter screen 4 is also provided on the slide 2, and a flushing mechanism 9 for cleaning and flushing the filter screen 4 is also provided on the side of the processing mechanism 8 on the slide 2. Except for one side close to the processing mechanism 8, the filter screen 4 has baffles on the other three sides to prevent the syrup stock solution from overflowing. In order to prevent the syrup stock solution from flowing out from the side without the baffle, when the filter screen 4 is located above the receiving barrel 3, the processing mechanism 8 can just block the gap to prevent overflow. The filter screen 4 is first placed above the receiving barrel 3, and the syrup stock solution is filtered through the filter screen 4 to intercept impurities and particulate matter in the syrup stock solution. The filtered syrup stock solution enters the receiving barrel 3 for collection. In order to prevent the syrup solidification from affecting the filtering function of the filter screen 4, the entire filter screen 4 is pushed to move by the electric control push cylinder 6 at this time. When passing through the processing mechanism 8, the syrup and other substances remaining on the filter screen 4 will be automatically scraped off, and then moved to the flushing mechanism 9 for flushing, to ensure that the entire filter screen 4 is clean and tidy so as not to affect the subsequent screening.
[0025] like Figure 2 , Figure 3As shown, the processing mechanism 8 includes a mounting shaft 801 arranged on the slide 2, a first driving motor 808 is provided on one side of the mounting shaft 801, a mounting plate 802 is provided on the mounting shaft 801, a scraper 803 is provided on one side of the mounting plate 802, a cleaning brush 804 is installed on the other side of the mounting plate 802, and a telescopic spring 805 is also provided on the mounting plate 802 at the front end of the scraper 803, the end of the telescopic spring 805 is connected to a mounting block 806, and a plurality of rubber columns 807 are provided on the mounting block 806. When the filter 4 moves toward the flushing mechanism 9 and passes through the scraper 803, the retained matter on the filter 4 can be scraped off by the scraper 803 to facilitate subsequent flushing and avoid being dirty again. After scraping, in order to prevent some of the retained matter from being scraped into the filter mesh holes, the filter mesh holes are unblocked by the rubber column 807 to ensure that the easily removable impurities on the filter 4 are removed. When the filter 4 returns, the mounting shaft 801 can be rotated to point one end of the cleaning brush 804 downward to dry and clean the flushed filter 4 to ensure normal filtration next time.
[0026] like Figure 4 As shown, the flushing mechanism 9 includes an X-shift group and a Y-shift group. The X-shift group includes two symmetrically arranged mounting grooves 901. A first threaded shaft 902 is provided in the mounting groove 901. A second drive motor 903 is provided at one end of the first threaded shaft 902. A slider 904 slidably connected to the mounting groove 901 is matched on the first threaded shaft 902. The top ends of the two sliders 904 are connected to the Y-shift group. The Y-shift group includes a slide rail 905. A second threaded shaft 906 is provided in the slide rail 905. A third drive motor 911 is provided at one end of the second threaded shaft 906. A mounting seat 907 slidably connected to the slide rail 905 is matched on the second threaded shaft 906. A water tank 908 is provided on the mounting seat 907. A water spray head 909 is provided in front of the water tank 908. The water spray head 909 is connected to the water tank 908 through a hose. An electrically controlled angle adjustment seat 910 is provided on the water spray head 909 for adjusting the angle of the water spray head 909. By driving the second drive motor 903, the slider 904 can be driven to move in the installation groove 901, thereby driving the Y shift group to move. Similarly, by driving the third drive motor 911, the mounting seat 907 can be driven to slide in the slide rail 905, so that the water spray head 909 can be driven to move along the X-axis or Y-axis direction as needed, so as to flush different positions of the filter screen 4, and the electrically controlled angle adjustment seat 910 can adjust the angle of the water spray head 909, so that the flushing can be cleaner. Similarly, by adjusting the angle of the water spray head 909 and the electrically controlled angle adjustment seat 910, the scraper 803 and the cleaning brush 804 on the processing mechanism 8 can also be flushed and cleaned.
[0027] When in use, the filter screen 4 is pushed to the top of the material receiving barrel 3, and the syrup stock solution is poured onto the filter screen 4. The syrup stock solution is filtered through the filter screen 4, and the impurities and particulate matter in the syrup stock solution are intercepted. The filtered syrup stock solution enters the material receiving barrel 3 for collection, and then the electric control push cylinder 6 is driven to move to the flushing mechanism 9. When the filter screen 4 passes the processing mechanism 8, the syrup and other substances remaining on the filter screen 4 will be automatically scraped off by the scraper 803, and then moved to the flushing mechanism 9, and the filter screen 4 is flushed by driving the X shift group and the Y shift group to move. After flushing, when returning, the first drive motor 808 is driven to rotate, and one end of the cleaning brush 804 is facing downward to dry and clean the flushed filter screen 4 so as not to affect the subsequent screening.
[0028] The above contents are merely examples and explanations of the concept of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.
Claims
1. A syrup pre-concentration separation and screening machine, comprising a base (1), characterized in that: A slide (2) is mounted on the base (1), a controller (5) is mounted on the side wall of the slide (2), a material receiving bucket (3) is mounted on the base (1) below the slide (2), a filter screen (4) is slidably connected inside the slide (2), an electric control push cylinder (6) is mounted on the slide (2), an output end of the electric control push cylinder (6) is connected to the filter screen (4) via a connecting plate (7), a processing mechanism (8) for cleaning the filter screen (4) is also mounted on the slide (2), and a flushing mechanism (9) for cleaning and flushing the filter screen (4) is also mounted on one side of the processing mechanism (8) on the slide (2).
2. A syrup pre-concentration separation and screening machine according to claim 1, characterized in that: The processing mechanism (8) comprises a mounting shaft (801) arranged on the slide (2), a first driving motor (808) being provided on one side of the mounting shaft (801), a mounting plate (802) being provided on the mounting shaft (801), a scraper (803) being provided on one side of the mounting plate (802), and a cleaning brush (804) being installed on the other side of the mounting plate (802).
3. A syrup pre-concentration separation and screening machine according to claim 2, characterized in that: A telescopic spring (805) is also provided on the mounting plate (802) at the front end of the scraper (803), the end of the telescopic spring (805) is connected to a mounting block (806), and a plurality of rubber columns (807) are provided on the mounting block (806).
4. A syrup pre-concentration separation and screening machine according to claim 1, characterized in that: The flushing mechanism (9) comprises an X-shift group and a Y-shift group, the X-shift group comprises two symmetrically arranged mounting grooves (901), a first threaded shaft (902) is arranged in the mounting groove (901), a second drive motor (903) is arranged at one end of the first threaded shaft (902), a slider (904) slidably connected to the mounting groove (901) is matched on the first threaded shaft (902), and the top ends of the two sliders (904) are connected to the Y-shift group.
5. A syrup pre-concentration separation and screening machine according to claim 4, characterized in that: The Y shift group includes a slide rail (905), a second threaded shaft (906) is provided inside the slide rail (905), a third drive motor (911) is provided at one end of the second threaded shaft (906), a mounting seat (907) slidably connected to the slide rail (905) is matched on the second threaded shaft (906), a water tank (908) is provided on the mounting seat (907), a water spray head (909) is provided in front of the water tank (908), and the water spray head (909) is connected to the water tank (908) through a hose.
6. A syrup pre-concentration separation and screening machine according to claim 5, characterized in that: The water spray head (909) is provided with an electrically controlled angle adjustment seat (910) for adjusting the angle of the water spray head (909).