Smoke exhaust turnover mechanism for casting industry

By designing the smoke exhaust flip mechanism for the casting industry, the problem that traditional smoke exhaust equipment is difficult to meet the smoke exhaust needs at different locations and angles and cannot effectively remove harmful substances, achieving efficient and environmentally friendly flue gas emissions.

CN222624185UActive Publication Date: 2025-03-18YUZHOU DONGMAO FOUNDRY CO LTD
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Patent Information

Application Number
CN202421081383.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-03-18
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

Traditional smoke exhaust equipment is difficult to meet the smoke exhaust needs at different locations and angles in casting operations, and cannot effectively remove harmful substances and particulate matters in the flue gas, making it difficult to ensure that the emitted flue gas meets environmental protection standards.

Method used

A smoke exhaust flip mechanism for the casting industry is designed, including a smoke exhaust filter box, a pipe flip device and a filter device. The smoke exhaust filter box uses a smoke pump and a drive motor to absorb smoke in negative pressure. The pipe flip device allows the pipe to move at different positions and angles. The filter device uses catalyst and smoke filter element to remove harmful substances.

Benefits of technology

Accurate smoke exhaust at different locations and angles in casting operations is achieved, which improves smoke exhaust efficiency, reduces the potential harm of smoke to workers' health and the environment, and ensures that the emitted flue gas complies with environmental protection standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of smoke exhaust turnover mechanisms, and discloses a smoke exhaust turnover mechanism for the casting industry, which comprises a smoke exhaust filter box, a mounting plate is fixedly connected to the rear side surface of the smoke exhaust filter box, a smoke sucker is fixedly connected to the top of the smoke exhaust filter box, and an air outlet of the smoke sucker is communicated with an inner cavity of the smoke exhaust filter box. A driving motor is fixedly connected to the upper side face of the smoke sucker, a connecting pipeline is fixedly connected to one side of the smoke exhaust filter box, a catalyst tank is fixedly connected to the lower end of one side of the smoke exhaust filter box, a smoke exhaust pipeline is fixedly connected to the lower end of the other side of the smoke exhaust filter box, and a smoke suction pipeline is fixedly connected to an air inlet of the smoke sucker. According to the device, the smoke discharging requirements of different operation positions and angles can be accurately met, efficient smoke discharging and clean filtering are achieved, the health risk and environmental pollution are reduced, and green production is promoted.
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Description

Technical Field

[0001] The utility model relates to the field of smoke exhaust turning mechanisms, in particular to a smoke exhaust turning mechanism for the foundry industry. Background Art

[0002] The foundry industry generates a large amount of smoke and dust during the production process, which mainly come from metal melting, sand drying, paint volatilization and other links. The smoke contains a variety of harmful substances, such as dust, sulfur dioxide, nitrogen oxides, carbon monoxide, carbon dioxide and a variety of organic waste gases. These harmful substances not only have a serious impact on human health, so ensuring that the smoke and harmful gases in the casting process are effectively removed is an effective smoke exhaust solution that the foundry industry has been seeking.

[0003] Although traditional smoke exhaust equipment can remove smoke to a certain extent, it is often difficult to meet the smoke exhaust needs at different positions and angles in casting operations due to its fixedness and the limitations of the smoke exhaust angle. It is also unable to remove harmful substances and particulate matter, making it difficult to ensure that the emitted smoke meets environmental protection standards. For this reason, we have proposed a smoke exhaust flip mechanism for the foundry industry. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the utility model provides a smoke exhaust turning mechanism for the foundry industry, which solves the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a smoke exhaust flip mechanism for the foundry industry, comprising a smoke exhaust filter box, a mounting plate fixedly connected to the rear side of the smoke exhaust filter box for mounting the device on a wall, a smoke extractor fixedly connected to the top of the smoke exhaust filter box, an air outlet of the smoke extractor communicated with the inner cavity of the smoke exhaust filter box, a driving motor fixedly connected to the upper side of the smoke extractor, a connecting pipe fixedly connected to one side of the smoke exhaust filter box, a catalyst tank fixedly connected to the lower end of one side of the smoke exhaust filter box, a smoke exhaust pipe fixedly connected to the lower end of the other side of the smoke exhaust filter box, a smoking pipe fixedly connected to the air inlet of the smoke extractor, and further comprising:

[0008] The pipe flipping device is arranged on the outside of the smoking pipe, used to drive the pipe to move and play a supporting role. The pipe flipping device includes a support arm, a fixing plate, a smoking dust port and a pipe fixing sleeve. The fixing plate is fixedly installed on the wall. The fixing plate is hinged with a support arm. The end of the support arm away from the fixing plate is fixedly connected to the smoking dust port. A plurality of pipe fixing sleeves are fixedly connected to the support arm. The support arm is fixedly connected to the smoking pipe through the pipe fixing sleeve. The end of the smoking pipe away from the smoke extractor is fixedly connected to the smoking dust port.

[0009] The filter device is arranged in the inner cavity of the smoke exhaust filter box and is used for filtering the absorbed smoke.

[0010] Preferably, the support arm is hinged by a plurality of support rods, each support rod on the support arm is fixedly connected to a hydraulic support rod, and one end of the support arm close to the smoke inhalation outlet is fixedly connected to a handheld gripper.

[0011] Preferably, a pipe fixing sleeve is fixedly connected to the inner cavity of the smoke exhaust filter box, and the pipe fixing sleeve divides the smoke exhaust filter box into an upper half smoke collecting cavity and a lower half smoke exhaust cavity.

[0012] Preferably, the upper end of the connecting pipe extends into the smoke exhaust filter box and is connected to the smoke collecting chamber, and the other end of the connecting pipe is connected to the inner cavity of the catalyst tank, in which activated carbon catalyst and metal oxide catalyst are placed.

[0013] Preferably, the filtering device includes a smoke filter core, a filter layer and a frame, four smoke filter cores arranged in a matrix are fixedly inserted on the upper surface of the pipe fixing sleeve, the outer side of the smoke filter core is fixedly connected to the filter layer, and the outer side of the filter layer is fixedly connected to a plurality of frames arranged in a ring shape.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a smoke exhaust flip mechanism for the foundry industry, which has the following beneficial effects:

[0016] 1. This kind of smoke exhaust flip mechanism used in the foundry industry can accurately exhaust smoke at different positions and angles during casting operations. It can adapt to different working environments and angles to ensure that the smoke is effectively collected and discharged, which not only improves the smoke exhaust efficiency, but also reduces the potential harm of smoke to workers' health and the environment.

[0017] 2. The smoke exhaust flip mechanism used in the foundry industry can clean and filter the smoke generated by casting through an efficient filtering smoke box. The filtering device in the filtering smoke box can effectively remove harmful substances and particulate matter in the smoke, so that the emitted smoke meets environmental protection standards, which helps to reduce the pollution of the foundry industry to the environment and promote green production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the support arm of the utility model;

[0020] Figure 3 This is a schematic cross-sectional view of the inner cavity of the smoke exhaust filter box of the utility model;

[0021] Figure 4 It is a schematic diagram of the smoke filter element of the utility model.

[0022] In the figure: 1. Smoke exhaust filter box; 2. Smoke extractor; 3. Drive motor; 4. Connecting pipe; 5. Catalyst tank; 6. Smoke exhaust pipe; 7. Smoke pipe; 8. Support arm; 9. Fixing plate; 10. Smoke outlet; 11. Hand-held gripper; 12. Hydraulic support rod; 13. Pipe fixing sleeve; 14. Smoke filter element; 15. Filter layer; 16. Frame; 17. Pipe turning device; 18. Filter device. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , a smoke exhaust flip mechanism for the foundry industry, comprising a smoke exhaust filter box 1, a mounting plate fixedly connected to the rear side of the smoke exhaust filter box 1, used to install the device on a wall, a smoke extractor 2 fixedly connected to the top of the smoke exhaust filter box 1, an air outlet of the smoke extractor 2 is connected to the inner cavity of the smoke exhaust filter box 1, a driving motor 3 fixedly connected to the upper side of the smoke extractor 2, a connecting pipe 4 fixedly connected to one side of the smoke exhaust filter box 1, a catalyst tank 5 fixedly connected to the lower end of one side of the smoke exhaust filter box 1, a smoke exhaust pipe 6 fixedly connected to the lower end of the other side of the smoke filter box 1, a smoking pipe 7 fixedly connected to the air inlet of the smoke extractor 2, and also comprising:

[0025] The pipe turning device 17 is arranged on the outside of the smoking pipe 7, and is used to drive the pipe to move and play a supporting role. The pipe turning device 17 includes a support arm 8, a fixing plate 9, a smoking dust port 10 and a pipe fixing sleeve 13. The fixing plate 9 is fixedly installed on the wall, and the support arm 8 is hinged on the fixing plate 9. The end of the support arm 8 away from the fixing plate 9 is fixedly connected to the smoking dust port 10. The support arm 8 is fixedly connected to a plurality of pipe fixing sleeves 13. The support arm 8 is fixedly connected to the smoking pipe 7 through the pipe fixing sleeves 13, and the end of the smoking pipe 7 away from the smoke extractor 2 is fixedly connected to the smoking dust port 10;

[0026] The filter device 18 is arranged in the inner cavity of the smoke exhaust filter box 1 and is used to filter the absorbed smoke.

[0027] Furthermore, the support arm 8 is hinged by a plurality of support rods, and a hydraulic support rod 12 is fixedly connected to each support rod on the support arm 8. One end of the support arm 8 close to the smoke inlet 10 is fixedly connected to a handheld gripper 11.

[0028] Furthermore, a pipe fixing sleeve 13 is fixedly connected to the inner cavity of the smoke exhaust filter box 1, and the pipe fixing sleeve 13 divides the smoke exhaust filter box 1 into an upper half smoke collecting chamber and a lower half smoke exhaust chamber.

[0029] Furthermore, the upper end of the connecting pipe 4 extends into the smoke exhaust filter box 1 and is connected to the smoke collecting chamber, and the other end of the connecting pipe 4 is connected to the inner cavity of the catalyst tank 5, in which activated carbon catalyst and metal oxide catalyst are placed.

[0030] Furthermore, the filtering device 18 includes a smoke filter core 14, a filter layer 15 and a skeleton 16. Four smoke filter cores 14 arranged in a matrix are fixedly inserted on the upper surface of the pipe fixing sleeve 13. The outer side surface of the smoke filter core 14 is fixedly connected to the filter layer 15. The outer side surface of the filter layer 15 is fixedly connected to a plurality of skeletons 16 arranged in a ring shape.

[0031] Working principle: When the device is used to discharge smoke generated by casting, the driving motor 3 is first turned on, and the driving motor 3 drives the smoke extractor 2 to work to generate negative pressure, so that the smoking duct 7 connected to the air intake port of the smoke extractor 2 sucks in the indoor air and smoke through the smoke intake port 10. During the inhalation process, since the smoking duct 7 is fixed to the support arm 8 by the duct fixing sleeve 13, the position of the support arm 8 can be controlled by pulling the hand-held gripper 11, so that the smoking duct 7 can be driven to form different positions and angles to ensure that the smoke can be effectively inhaled, and the position of the support arm 8 is limited by the hydraulic support rod 12 connected to the support arm 8 to play a supporting role. The smoke after inhalation passes through the exhaust port of the smoke extractor 2 and enters the collection area of ​​the smoke exhaust filter box 1. After entering the smoke chamber, it will react with the activated carbon catalyst and metal oxide catalyst placed in the catalyst tank. These catalysts can catalyze the oxidation of harmful substances in the smoke and convert them into low-toxic or non-toxic substances. Due to the pressure of the exhaust port of the upper smoke exhaust fan 2, the smoke passes through the smoke filter element 14 and moves to the smoke exhaust chamber in the smoke exhaust filter box 1. The smoke filter element 14 and the filter layer 15 can effectively capture and separate particulate matter and harmful gases in the smoke, while the skeleton 16 plays a role in supporting and fixing the filter layer. Finally, the purified gas is discharged to the outside through the smoke exhaust pipe 6. Through such a series of work processes, the entire system realizes the effective removal and purification of the smoke generated in the casting process, ensuring the cleanliness of the working environment and the health of the personnel.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A smoke exhaust turning mechanism for the foundry industry, comprising a smoke exhaust filter box (1), characterized in that: The rear side of the smoke exhaust filter box (1) is fixedly connected to a mounting plate for mounting the device on a wall, the top of the smoke exhaust filter box (1) is fixedly connected to a smoke extractor (2), the air outlet of the smoke extractor (2) is in communication with the inner cavity of the smoke exhaust filter box (1), the upper side of the smoke extractor (2) is fixedly connected to a driving motor (3), one side of the smoke exhaust filter box (1) is fixedly connected to a connecting pipe (4), the lower end of one side of the smoke exhaust filter box (1) is fixedly connected to a catalyst tank (5), the lower end of the other side of the smoke exhaust filter box (1) is fixedly connected to a smoke exhaust pipe (6), the air inlet of the smoke extractor (2) is fixedly connected to a smoking pipe (7), and further comprises: A pipe turning device (17) is arranged on the outside of the smoking pipe (7) and is used to drive the pipe to move and play a supporting role. The pipe turning device (17) comprises a support arm (8), a fixing plate (9), a smoking dust outlet (10) and a pipe fixing sleeve (13). The fixing plate (9) is fixedly mounted on a wall. The fixing plate (9) is hinged with a support arm (8). One end of the support arm (8) away from the fixing plate (9) is fixedly connected to the smoking dust outlet (10). A plurality of pipe fixing sleeves (13) are fixedly connected to the support arm (8). The support arm (8) is fixedly connected to the smoking pipe (7) via the pipe fixing sleeves (13). One end of the smoking pipe (7) away from the smoke extractor (2) is fixedly connected to the smoking dust outlet (10). A filter device (18) is arranged in the inner cavity of the smoke exhaust filter box (1) and is used to filter the absorbed smoke.

2. A smoke exhaust turning mechanism for foundry industry according to claim 1, characterized in that: The support arm (8) is formed by hingedly connecting a plurality of support rods, each support rod on the support arm (8) is fixedly connected to a hydraulic support rod (12), and one end of the support arm (8) close to the smoke inhalation outlet (10) is fixedly connected to a handheld gripper (11).

3. The smoke exhaust turning mechanism for the foundry industry according to claim 1, characterized in that: A pipe fixing sleeve (13) is fixedly connected to the inner cavity of the smoke exhaust filter box (1), and the pipe fixing sleeve (13) divides the smoke exhaust filter box (1) into an upper half smoke collecting cavity and a lower half smoke exhaust cavity.

4. The smoke exhaust turning mechanism for the foundry industry according to claim 1, characterized in that: The upper end of the connecting pipe (4) extends into the smoke exhaust filter box (1) and is connected to the smoke collecting chamber, and the other end of the connecting pipe (4) is connected to the inner cavity of the catalyst tank (5), and the catalyst tank (5) contains an activated carbon catalyst and a metal oxide catalyst.

5. The smoke exhaust turning mechanism for the foundry industry according to claim 3, characterized in that: The filtering device (18) comprises a smoke filter core (14), a filter layer (15) and a frame (16); four smoke filter cores (14) arranged in a matrix are fixedly plugged into the upper surface of the pipe fixing sleeve (13); the outer side surface of the smoke filter core (14) is fixedly connected to the filter layer (15); and the outer side surface of the filter layer (15) is fixedly connected to a plurality of frames (16) arranged in a ring-shaped manner.