High-strength flange forging and pressing die

By designing a high-strength flange forging mold, the coordination of the adjustment components and the arc-shaped support plate is solved, and the flange is separated and conveniently removed from the lower mold is achieved, and the production efficiency is improved.

CN222626078UActive Publication Date: 2025-03-18YANGZHONG XUCHEN PRECISION DIE FORGING CO LTD
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Patent Information

Application Number
CN202421098602.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-18
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

After the existing flange forging molds, it is difficult to take out the finished flange product, resulting in low production efficiency.

Method used

A high-strength flange forging mold is designed, including a base, a lower mold and a support mechanism. By controlling the movement of the arc-shaped support plate by the adjustment component, the limit support for the lower mold is released, thereby achieving separation of the flange and the lower mold.

Benefits of technology

It realizes convenient removal of flanges, improves production efficiency and simplifies operating procedures.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222626078U_ABST
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Abstract

The utility model discloses a high-strength flange forging and pressing die which comprises a base, a lower die and a supporting mechanism, a supporting disc is fixedly installed in the center of the top end of the base, moving grooves are symmetrically formed in the left side and the right side of the interior of the base, and a forging and pressing groove is formed in the lower die. A worker adjusts two arc-shaped supporting plates to move towards the outer side of the lower mold through an adjusting mechanism, after the tops of the two arc-shaped supporting plates move into two telescopic grooves, limiting supporting on the lower mold is relieved, at the moment, the worker can enable the lower mold to vertically move downwards by pressing pressing plates on the two sides, and the working efficiency is improved. And the supporting disc in the lower die can continuously play a role in limiting and supporting the formed flange, so that the flange is separated from the lower die, a worker can smoothly take down the flange, the structural design is reasonable, the operation is simple and convenient, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange production, in particular to a high-strength flange forging die. Background Art

[0002] Flange is a general term for a plate-shaped metal body with several holes for fixing around it for connecting other things. Flange connection is easy to use and can withstand greater pressure. Flange connection is widely used in industrial pipelines.

[0003] When the existing flange forging die is forging, the internal density of the basic flange embryo in the lower die increases after being forged by the upper die, and expansion deformation will occur. After forging, the finished flange is embedded in the lower die and fits very tightly, making it difficult to remove easily, which brings workload to production personnel and reduces the overall processing efficiency. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.

[0006] Therefore, the technical problem to be solved by the utility model is that the existing flange forging die is not convenient for workers to take out the flange after forging.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-strength flange forging die, comprising a base, a lower die and a supporting mechanism, a supporting plate is fixedly installed at the center of the top of the base, and movable grooves are symmetrically opened on the left and right sides of the base;

[0008] A forging groove is provided inside the lower die, a circular through groove is provided at the bottom of the forging groove, arc grooves are symmetrically provided on the left and right sides of the bottom end of the lower die, and the outer sides of the two arc grooves are connected with telescopic grooves;

[0009] The supporting mechanism includes an arc-shaped supporting plate slidably connected in the two movable grooves, and the top ends of the two arc-shaped supporting plates extend into the two arc-shaped grooves respectively and abut against the inner top walls of the two arc-shaped grooves. Push blocks are arranged on the inner sides of the two arc-shaped supporting plates, and an adjusting component is transmission-connected at the centers of the two push blocks.

[0010] As a preferred solution of the high-strength flange forging die of the utility model, the top of the support plate is arranged in the circular through groove, and the upper surface of the support plate and the inner top wall of the forging groove are on the same horizontal line.

[0011] As a preferred solution of the high-strength flange forging die described in the utility model, wherein: the adjustment assembly includes a knob arranged on the outside of the base, the right end of the knob is fixedly connected to a rotating rod, the right end of the rotating rod passes through the outer wall of the base and extends to the inside thereof and is fixedly connected to a first threaded rod, the right end of the first threaded rod is fixedly connected to a rotating shaft, the right end of the rotating shaft is fixedly connected to a second threaded rod, and the two push blocks are respectively threadedly connected to the outer surfaces of the first threaded rod and the second threaded rod.

[0012] As a preferred solution of the high-strength flange forging die of the utility model, the first threaded rod is arranged in the movable groove on the right side, the second threaded rod is arranged in the movable groove on the left side, and the external thread rotation directions of the first threaded rod and the second threaded rod are opposite.

[0013] As a preferred solution of the high-strength flange forging die of the utility model, a bearing is installed at the connection between the rotating shaft and the inner wall of the base, and the rotating shaft is rotatably connected to the middle part of the base through the bearing.

[0014] As a preferred solution of the high-strength flange forging die of the utility model, pressure plates are symmetrically fixedly installed on the outer side walls of the left and right ends of the lower die.

[0015] The beneficial effects of the utility model are as follows: after the flange is forged and formed in the lower die, the staff adjusts the two arc-shaped support plates to move toward the outside of the lower die through the adjustment mechanism; when the tops of the two arc-shaped support plates move into the two telescopic grooves, the limiting support for the lower die is released. At this time, the staff can move the lower die vertically downward by pressing the pressure plates on both sides, and the support plate inside the lower die can continue to play a role of limiting support for the formed flange, thereby realizing the separation of the flange from the lower die, and the staff can smoothly remove the flange. The structural design is reasonable, the operation is simple and convenient, and the work efficiency is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a front cross-sectional view of the utility model;

[0019] Figure 3 It is a top sectional view of the utility model;

[0020] Figure 4 It is a three-dimensional diagram of the lower mold and the supporting mechanism of the utility model;

[0021] Figure 5 It is a three-dimensional diagram of the lower mold of the utility model. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0026] Example

[0027] Reference Figures 1 to 5 This embodiment provides a high-strength flange forging die, including a base 100, a lower die 200 and a support mechanism 300, wherein a portion of the support mechanism 300 is installed inside the base 100, and the other portion is arranged above the outside of the base 100, for limiting support of the lower die 200.

[0028] Specifically, a support plate 101 is fixedly installed at the center of the top of the base 100, and movable grooves 102 are symmetrically opened on the left and right sides inside the base 100. A forging groove 201 is opened inside the lower mold 200, and a circular through groove 202 is opened at the bottom of the forging groove 201. Arc grooves 203 are symmetrically opened on the left and right sides of the bottom end of the lower mold 200, and the outer sides of the two arc grooves 203 are connected with telescopic grooves 204. Press plates 205 are symmetrically fixedly installed on the outer side walls of the left and right ends of the lower mold 200. The supporting mechanism 300 includes an arc support plate 301 slidably connected in the two movable grooves 102, and the top ends of the two arc support plates 301 extend into the two arc grooves 203 respectively and abut against the inner top walls of the two arc grooves 203. Push blocks 302 are arranged on the inner sides of the two arc support plates 301, and the adjustment components 303 are transmission-connected at the centers of the two push blocks 302.

[0029] Furthermore, the adjustment component 303 includes a knob 303a arranged on the outside of the base 100, the right end of the knob 303a is fixedly connected to the rotating rod 303b, the right end of the rotating rod 303b passes through the outer wall of the base 100 and extends to the inside thereof and is fixedly connected to the first threaded rod 303c, the right end of the first threaded rod 303c is fixedly connected to the rotating shaft 303d, the right end of the rotating shaft 303d is fixedly connected to the second threaded rod 303e, the first threaded rod 303c is arranged in the right side moving groove 102, the second threaded rod 303e is arranged in the left side moving groove 102, and the external threads of the first threaded rod 303c and the second threaded rod 303e are arranged in opposite directions, the two push blocks 302 are respectively threadedly connected to the outer surfaces of the first threaded rod 303c and the second threaded rod 303e, and the outer sides of the two push blocks 302 are respectively fixedly connected to the inner walls of the two arc-shaped support plates 301.

[0030] In the adjustment component 303, the knob 303a is arranged on the outside of the base 100, which can be convenient for the staff to rotate. When the staff rotates the knob 303a in the forward direction, the knob 303a can drive the first threaded rod 303c to rotate through the rotating rod 303b, and the first threaded rod 303c can drive the second threaded rod 303e to rotate through the rotating shaft 303d. Because the external threads of the first threaded rod 303c and the second threaded rod 303e are arranged in opposite directions, when the first threaded rod 303c and the second threaded rod 303e rotate forward at the same time, the two push blocks 302 can be driven to move horizontally in opposite directions, and the two push blocks 302 can drive the two arc-shaped support plates 301 to move toward the outside of the two movable grooves 102. Similarly, when the staff rotates the knob 303a in the reverse direction, the two push blocks 302 can drive the two arc-shaped support plates 301 to move relative to each other horizontally.

[0031] Preferably, a bearing 304 is installed at the connection between the rotating shaft 303d and the inner wall of the base 100, and the rotating shaft 303d is rotatably connected to the middle part of the base 100 through the bearing 304. The setting of the bearing 304 can play a role of limiting support for the rotating shaft 303d. At the same time, due to the characteristics of the bearing 304 itself, the rotating shaft 303d can rotate more smoothly to avoid jamming and affect the operation of the adjustment component 303.

[0032] Preferably, the top of the support plate 101 is arranged in the circular through groove 202, and the upper surface of the support plate 101 is on the same horizontal line with the inner top wall of the forging groove 201, ensuring that the opening of the circular through groove 202 will not affect the subsequent processing of the flange. At the same time, the support plate 101 in the circular through groove 202 can play a role of limiting support for the flange placed inside the forging groove 201, and through the opening of the circular through groove 202, it is ensured that the lower mold 200 will not be blocked by the support plate 101 when it moves vertically downward.

[0033] In the above structure, the shapes of the two arc-shaped support plates 301 are adapted to the two arc-shaped grooves 203 and the telescopic grooves 204 opened at the bottom of the lower mold 200, ensuring that the two arc-shaped support plates 301 can be inserted into the two arc-shaped grooves 203, and when the upper surfaces of the two arc-shaped support plates 301 are against the inner top walls of the two arc-shaped grooves 203, they can play a role of limiting support for the lower mold 200, providing necessary conditions for the subsequent flange forging work, and when the flange needs to be taken out after forging, the staff can control the two push blocks 302 to move horizontally in opposite directions by adjusting the assembly 303, and the two push blocks 302 can push the two arc-shaped support plates 301 to move horizontally in opposite directions, and when the two arc-shaped support plates 301 move into the two telescopic grooves 204, there is no shielding of the inner top walls of the arc-shaped grooves 203 (such as Figure 2 As shown, the vertical height of the telescopic groove 204 is greater than that of the arc groove 203). At this time, the staff can move the lower mold 200 vertically downward by pressing the pressure plates 205 on both sides, and the support plate 101 inside the lower mold 200 can continue to play a role in limiting the support of the formed flange, thereby realizing the separation of the flange and the lower mold 200. The staff can smoothly remove the flange. The structural design is reasonable, simple and convenient to operate, and effectively improves work efficiency.

[0034] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0035] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0036] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A high-strength flange forging die, characterized in that: include, A base (100), wherein a support plate (101) is fixedly mounted at the center of the top of the base (100), and movable grooves (102) are symmetrically provided on the left and right sides of the base (100); A lower die (200), wherein a forging groove (201) is provided inside the lower die (200), a circular through groove (202) is provided at the bottom of the forging groove (201), arc grooves (203) are symmetrically provided on the left and right sides of the bottom end of the lower die (200), and the outer sides of the two arc grooves (203) are both connected to telescopic grooves (204); and, The support mechanism (300) comprises an arc-shaped support plate (301) slidably connected in the two movable grooves (102), and the top ends of the two arc-shaped support plates (301) respectively extend into the two arc-shaped grooves (203) and abut against the inner top walls of the two arc-shaped grooves (203), and push blocks (302) are arranged on the inner sides of the two arc-shaped support plates (301), and the centers of the two push blocks (302) are drivingly connected with an adjustment assembly (303).

2. The high-strength flange forging die according to claim 1, characterized in that: The top of the support plate (101) is arranged in the circular through groove (202), and the upper surface of the support plate (101) and the inner top wall of the forging groove (201) are on the same horizontal line.

3. The high-strength flange forging die according to claim 2, characterized in that: The adjustment assembly (303) comprises a knob (303a) arranged outside the base (100), the right end of the knob (303a) is fixedly connected to a rotating rod (303b), the right end of the rotating rod (303b) passes through the outer wall of the base (100) and extends to the inside thereof to be fixedly connected to a first threaded rod (303c), the right end of the first threaded rod (303c) is fixedly connected to a rotating shaft (303d), the right end of the rotating shaft (303d) is fixedly connected to a second threaded rod (303e), and the two push blocks (302) are respectively threadedly connected to the outer surfaces of the first threaded rod (303c) and the second threaded rod (303e).

4. The high-strength flange forging die according to claim 3, characterized in that: The first threaded rod (303c) is arranged in the right movable groove (102), and the second threaded rod (303e) is arranged in the left movable groove (102), and the external threads of the first threaded rod (303c) and the second threaded rod (303e) are arranged in opposite directions.

5. The high-strength flange forging die according to claim 4, characterized in that: A bearing (304) is installed at the connection between the rotating shaft (303d) and the inner wall of the base (100), and the rotating shaft (303d) is rotatably connected to the middle part of the base (100) through the bearing (304).

6. The high-strength flange forging die according to claim 5, characterized in that: Pressing plates (205) are symmetrically fixedly mounted on the outer side walls at the left and right ends of the lower mold (200).