Environment-friendly welding equipment for manufacturing wave chamber

Abstract

The utility model provides environment-friendly welding equipment for manufacturing wave chambers, which relates to the technical field of wave chamber manufacturing and comprises a supporting base, a welding head and a wave web plate. The supporting part is arranged on the supporting bottom plate; the first adjusting part is arranged on the supporting part so as to adjust the position of the welding head; the second adjusting part is arranged on the first adjusting part and is matched with the first adjusting part so as to flexibly change the position of the welding head; and the clamping part is arranged on the supporting base. By arranging the first adjusting part and the second adjusting part, the welding head can be used for welding along an uneven connecting line, so that the welding difficulty is reduced; and meanwhile, by arranging the clamping part, the situation that the wave web moves in the welding process, and the welding quality is affected is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of wave cabin manufacturing, in particular to an environmentally friendly welding device used for manufacturing wave cabins. Background Art

[0002] In the manufacturing process of corrugated cabins, corrugated webs are often used, and corrugated cabins are formed by splicing corrugated webs; corrugated webs are a new type of efficient light steel structural member, which is composed of corrugated webs and flat flanges through high-frequency continuous welding. The characteristic of this structure is that the web is wavy, which makes the out-of-plane stiffness of the member significantly improved compared with ordinary flat web I-shaped members. Therefore, the web can be made high and thin, thereby improving the bearing efficiency of the member. Corrugated web I-shaped members are suitable for various beam structures, especially for industrial building plants, large-span space structures and bridge structures.

[0003] In the prior art, when welding two corrugated webs, the curved welding path of the corrugated webs makes the welding more complicated. It is difficult to control the welding force, resulting in reduced welding quality, thereby reducing the quality of the manufactured corrugated cabin. Utility Model Content

[0004] The utility model provides an environmentally friendly welding device for manufacturing a wave cabin, which reduces the weight of the cabin section by applying a composite material sandwich structure.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0006] The embodiment of the utility model provides an environmentally friendly welding device for manufacturing a corrugated cabin, comprising: a support base, a welding head and a corrugated web; and further comprising:

[0007] A support portion, disposed on the support base;

[0008] A first adjusting portion, disposed on the supporting portion, to adjust the position of the welding head;

[0009] A second adjusting portion is disposed on the first adjusting portion and cooperates with the first adjusting portion to flexibly change the position of the welding head;

[0010] The clamping portion is arranged on the supporting base.

[0011] Furthermore, the support portion includes:

[0012] Side panels are provided in two groups, and the two groups of side panels are symmetrically arranged at two ends of the support base;

[0013] Top plate, both ends connected to the top of the side plates

[0014] The support column is arranged at the bottom end of the support base.

[0015] Furthermore, the first adjusting unit includes:

[0016] A first threaded rod, both ends of which are rotatably connected to the side plates;

[0017] A first motor, which is disposed on the side plate, and an output end of which passes through the side plate and is connected to the first threaded rod;

[0018] The threaded sleeve is sleeved on the first threaded rod and connected to the second adjusting portion.

[0019] Furthermore, the second adjusting unit includes:

[0020] A first connecting plate, disposed on the threaded sleeve;

[0021] A first fixing plate, disposed on the first connecting plate;

[0022] A cylinder, disposed on the first fixing plate;

[0023] The third adjusting member has one end connected to the output end of the cylinder and the other end connected to the welding head.

[0024] Furthermore, the third adjusting member includes:

[0025] A second connecting plate connected to the output end of the cylinder;

[0026] A spring telescopic rod, one end of which is connected to the second connecting plate;

[0027] The third connecting plate is connected to the other end of the spring telescopic rod and to the welding head.

[0028] Furthermore, the clamping portion includes:

[0029] A U-shaped plate, with both ends connected to the support base;

[0030] A rotating shaft, one end of which is rotatably connected to the top end of the U-shaped plate;

[0031] a fourth connecting plate, one end of which is connected to the other end of the rotating shaft;

[0032] A pressing member is connected to the other end of the fourth connecting plate to press and clamp the corrugated web placed on the supporting base.

[0033] Furthermore, the pressing member includes:

[0034] A rotating sleeve rotatably connected to the bottom end of the fourth connecting plate;

[0035] A connecting shaft, passing through the rotating sleeve and the fourth connecting plate;

[0036] A pressing block is connected to the bottom end of the connecting shaft, and the bottom end is in contact with the corrugated web;

[0037] A first spring, sleeved on the connecting shaft, one end of which is connected to the rotating sleeve, and the other end of which is connected to the top of the pressing block;

[0038] A pulling plate is connected to the top end of the connecting shaft.

[0039] The above solution of the utility model includes at least the following beneficial effects:

[0040] The utility model provides a first adjustment part and a second adjustment part so that the welding head can be welded along an uneven connection line, thereby reducing the welding difficulty; at the same time, by providing a clamping part, movement of the wave web during welding is avoided to affect the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a three-dimensional diagram of the environmentally friendly welding equipment used for manufacturing wave cabins of the utility model;

[0042] Figure 2 It is a first partial stereogram of the environmentally friendly welding equipment for manufacturing wave cabins of the utility model;

[0043] Figure 3 It is a second partial stereogram of the environmentally friendly welding equipment for manufacturing wave cabins of the utility model;

[0044] Figure 4 It is a first stereoscopic view of the clamping part of the environmentally friendly welding equipment for manufacturing wave cabins of the utility model;

[0045] Figure 5 It is a second stereoscopic view of the clamping part of the environmentally friendly welding equipment for manufacturing wave cabins of the present invention.

[0046] Description of reference numerals:

[0047] 1. Support base; 101. Support column; 201. Side plate; 202. Top plate; 203. First motor; 204. First threaded rod; 205. Threaded sleeve; 301. First connecting plate; 302. First fixed plate; 303. Cylinder; 304. Second connecting plate; 305. Spring telescopic rod; 306. Third connecting plate; 307. Welding head; 401. U-shaped plate; 402. Rotating shaft; 403. Fourth connecting plate; 404. Connecting shaft; 405. Pull plate; 406. First spring; 407. Pressing block; 408. Rotating sleeve; 5. Corrugated web. DETAILED DESCRIPTION

[0048] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0049] like Figures 1 to 5 As shown, an embodiment of the utility model provides an environmentally friendly welding equipment for manufacturing a wave cabin, comprising: a support base 1, a welding head 307 and a wave web 5; further comprising: a support portion, which is arranged on the support base; a first adjustment portion, which is arranged on the support portion to adjust the position of the welding head 307; a second adjustment portion, which is arranged on the first adjustment portion and cooperates with the first adjustment portion to flexibly change the position of the welding head 307; and a clamping portion, which is arranged on the support base 1.

[0050] In an embodiment of the utility model, two corrugated webs 5 are placed on a supporting base 1, so that an uneven connection line is formed at the connection. By providing a first adjustment portion and a second adjustment portion, the welding head 307 can be welded along the uneven connection line, thereby reducing the difficulty of welding. At the same time, by providing a clamping portion, the movement of the corrugated web 5 during the welding process is avoided, which may affect the welding quality.

[0051] like Figures 1 to 5 As shown, the support portion includes:

[0052] There are two sets of side panels 201, and the two sets of side panels 201 are symmetrically arranged at both ends of the support base 1;

[0053] Top plate 202, both ends connected to the top of side plate 201

[0054] The support column 101 is disposed at the bottom end of the support base 1 .

[0055] In the embodiment of the utility model, the first adjusting part and the second adjusting part are supported by the setting of the supporting part; the supporting column 101 is provided to maintain the supporting effect on the whole device.

[0056] like Figures 1 to 5 As shown, the first adjusting part includes: a first threaded rod 204, both ends of which are rotatably connected to the side plate 201; a first motor 203, which is arranged on the side plate 201, and the output end passes through the side plate 201 and is connected to the first threaded rod 204; a threaded sleeve 205, which is sleeved on the first threaded rod 204 and connected to the second adjusting part.

[0057] In the embodiment of the utility model, the first motor 203 is started to drive the first threaded rod 204 to rotate around its own axis, thereby driving the threaded sleeve 205 to move along the first threaded rod 204, so that the threaded sleeve 205 drives the second adjusting member and the welding head 307 to move horizontally.

[0058] The top end of the threaded sleeve 205 fits with the top plate 202 , thereby preventing the threaded sleeve 205 from rotating along with the first threaded rod 204 .

[0059] like Figures 1 to 5 As shown, the second adjusting part includes: a first connecting plate 301, which is arranged on the threaded sleeve 205; a first fixing plate 302, which is arranged on the first connecting plate 301; a cylinder 303, which is arranged on the first fixing plate 302; and a third adjusting member, one end of which is connected to the output end of the cylinder 303, and the other end of which is connected to the welding head 307.

[0060] In the embodiment of the utility model, the first connecting plate 301 is connected to the threaded sleeve 205, thereby driving other parts of the second adjustment part to move along with the threaded sleeve 205; by starting the cylinder 303, the third adjustment part is driven to move up and down, thereby driving the welding part to move up and down.

[0061] like Figures 1 to 5 As shown, the third adjusting member includes: a second connecting plate 304 connected to the output end of the cylinder 303; a spring telescopic rod 305, one end of which is connected to the second connecting plate 304; a third connecting plate 306, connected to the other end of the spring telescopic rod 305 and connected to the welding head 307.

[0062] In the embodiment of the utility model, by setting the spring telescopic rod 305, when the welding head 307 is against the connection of the corrugated web 5, a certain elastic force can be generated by squeezing the spring telescopic rod 305, so that the appropriate force is maintained between the welding head 307 and the corrugated web 5, thereby facilitating welding.

[0063] like Figures 1 to 5 As shown, the clamping portion includes: a U-shaped plate 401, both ends of which are connected to the support base 1; a rotating shaft 402, one end of which is rotatably connected to the top of the U-shaped plate 401; a fourth connecting plate 403, one end of which is connected to the other end of the rotating shaft 402; and a pressing piece connected to the other end of the fourth connecting plate 403 to press and clamp the corrugated web 5 placed on the support base 1.

[0064] In the embodiment of the utility model, when the corrugated web 5 is pushed from under the U-shaped plate 401 onto the supporting base 1, it is necessary to clamp the corrugated web 5 to be processed to avoid movement during welding; when the clamping part is not in use, the fourth connecting plate 403 and the U-shaped plate 401 are placed on the same vertical plane by rotating the rotating shaft 402. At this time, the pressing piece is on the outside of the supporting base 1, thereby not affecting the placement of the corrugated web 5; when pressing and clamping is required, the rotating shaft 402 is rotated to drive the fourth connecting plate 403 to rotate to a position perpendicular to the U-shaped plate 401. At this time, the pressing piece can press the corrugated web 5, thereby ensuring the stability of the corrugated web 5 during welding.

[0065] like Figures 1 to 5 As shown, the pressing member includes: a rotating sleeve 408, which is rotatably connected to the bottom end of the fourth connecting plate 403; a connecting shaft 404, which is passed through the rotating sleeve 408 and the fourth connecting plate 403; a pressing block 407, which is connected to the bottom end of the connecting shaft 404, and the bottom end is in contact with the corrugated web 5; a first spring 406, which is sleeved on the connecting shaft 404, one end of which is connected to the rotating sleeve 408, and the other end of which is connected to the top of the pressing block 407; and a pulling plate 405, which is connected to the top of the connecting shaft 404.

[0066] In the embodiment of the utility model, in the process of rotating the rotating shaft 402 to bring the pressing piece to the upper end of the corrugated web 5, the pulling plate 405 is manually pulled to drive the connecting shaft 404 to move upward, thereby driving the pressing block 407 to move upward and compressing the first spring 406 at the same time. When it rotates to the upper end of the corrugated web 5, the pulling plate 405 is released, and the first spring 406 rebounds to squeeze the pressing block 407 downward, so that the pressing block 407 presses the corrugated web 5; thereby ensuring the stability of the corrugated web 5 during welding.

[0067] When the fourth connecting plate 403 is rotated to any angle, the pressing plate and the corrugated web 5 can be kept in a fitted state by rotating the rotating sleeve 408, wherein the rotating sleeve 408 and the connecting shaft 404 are splinedly connected, that is, the connecting shaft 404 can move up and down in the rotating sleeve 408 while being able to rotate simultaneously.

[0068] Working principle: push the two corrugated webs 5 from under the U-shaped plate 401 onto the supporting base 1, so that the connection between the two corrugated webs 5 is directly below the welding head 307; manually rotate the rotating shaft 402 to drive the fourth connecting plate 403 to rotate to the top of the corrugated web 5, and in the process of rotating the rotating shaft 402 to bring the pressing piece to the upper end of the corrugated web 5, manually pull the pulling plate 405 to drive the connecting shaft 404 to move upward, thereby driving the pressing block 407 to move upward, and compressing the first spring 406 at the same time, and when rotating to the upper end of the corrugated web 5, release the pulling plate 405, the first spring 406 rebounds to squeeze the pressing block 407 downward, so that the pressing block 407 presses the corrugated web 5; thereby ensuring the stability of the corrugated web 5 during welding;

[0069] By starting the cylinder 303, the second connecting plate 304, the spring telescopic rod 305, and the third connecting plate 306 are driven to move downward, thereby driving the welding head 307 to move downward, so that the welding head 307 is in contact with the welding point and has a certain force to facilitate welding. At this time, by starting the first motor 203, the first threaded rod 204 is driven to rotate around its own axis, thereby driving the threaded sleeve 205 to move along the first threaded rod 204, so that the threaded sleeve 205 drives the welding head 307 to move horizontally; in conjunction with the up and down movement of the cylinder 303, the welding head 307 is moved along the welding curve, thereby completing the welding operation.

[0070] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An environmentally friendly welding equipment for manufacturing wave cabins, comprising: A support base (1), a welding head (307) and a corrugated web (5); characterized in that it also comprises: A support portion, disposed on the support base; A first adjustment portion, arranged on the support portion, to adjust the position of the welding head (307); A second adjustment portion, arranged on the first adjustment portion and cooperating with the first adjustment portion to flexibly change the position of the welding head (307); A clamping portion is arranged on the supporting base (1).

2. The environmentally friendly welding equipment for wave cabin manufacturing according to claim 1 is characterized in that: The support portion comprises: Two groups of side panels (201) are provided, and the two groups of side panels (201) are symmetrically arranged at two ends of the support base (1); The top plate (202) has two ends connected to the top of the side plate (201) A support column (101) is arranged at the bottom end of the support base (1).

3. The environmentally friendly welding equipment for wave cabin manufacturing according to claim 2 is characterized in that: The first adjustment unit includes: A first threaded rod (204), both ends of which are rotatably connected to the side plate (201); A first motor (203) is arranged on the side plate (201), and an output end thereof passes through the side plate (201) and is connected to the first threaded rod (204); The threaded sleeve (205) is sleeved on the first threaded rod (204) and connected to the second adjusting portion.

4. The environmentally friendly welding equipment for wave cabin manufacturing according to claim 3 is characterized in that: The second adjusting unit includes: A first connecting plate (301) is arranged on the threaded sleeve (205); A first fixing plate (302) is arranged on the first connecting plate (301); A cylinder (303) disposed on the first fixing plate (302); A third adjusting member has one end connected to the output end of the cylinder (303) and the other end connected to the welding head (307).

5. The environmentally friendly welding equipment for wave cabin manufacturing according to claim 4 is characterized in that: The third adjusting member comprises: A second connecting plate (304) connected to an output end of the cylinder (303); A spring telescopic rod (305), one end of which is connected to the second connecting plate (304); The third connecting plate (306) is connected to the other end of the spring telescopic rod (305) and is also connected to the welding head (307).

6. The environmentally friendly welding equipment for wave cabin manufacturing according to claim 5 is characterized in that: The clamping portion comprises: A U-shaped plate (401), both ends of which are connected to the support base (1); A rotating shaft (402), one end of which is rotatably connected to the top end of the U-shaped plate (401); A fourth connecting plate (403), one end of which is connected to the other end of the rotating shaft (402); A pressing member is connected to the other end of the fourth connecting plate (403) to press and clamp the corrugated web (5) placed on the supporting base (1).

7. The environmentally friendly welding equipment for manufacturing wave-shaped cabins according to claim 6 is characterized in that: The pressing member comprises: A rotating sleeve (408) is rotatably connected to the bottom end of the fourth connecting plate (403); A connecting shaft (404) is inserted through the rotating sleeve (408) and the fourth connecting plate (403); A pressing block (407) connected to the bottom end of the connecting shaft (404), and the bottom end of the pressing block (407) is in contact with the corrugated web (5); A first spring (406) is sleeved on the connecting shaft (404), one end of which is connected to the rotating sleeve (408) and the other end of which is connected to the top end of the pressing block (407); The pulling plate (405) is connected to the top end of the connecting shaft (404).

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