High-precision floating type filter material production device
By designing a floating filter material production device with a transmission structure, the gear belt and fixing ring are used to achieve cutting, cooling and shaping of materials, solving the problems of low production efficiency and long cycle in the prior art, and improving work efficiency.
Patent Information
- Application Number
- CN202421399143.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing equipment used for the production and cutting of floating filter materials is not efficient and has a long cycle.
A high-precision floating filter material production device is designed, using a device with a transmission structure, which realizes transmission between each other through gear belts, drives the fixed ring to move and enters the limit tube, and realizes cutting, cooling and shaping of materials.
The device completes cutting and cooling shaping in one process, reducing engineering cycles and improving work efficiency.
Smart Images

Figure CN222627926U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a production device, belongs to the technical field of floating filter material production equipment, and particularly relates to a high-precision floating filter material production device. Background Art
[0002] Floating filter media is a medium material used for water treatment and filtration. It usually has low density, large specific surface area and good mechanical strength. These characteristics enable it to form a stable suspension state in water, thereby increasing the contact area between water and filter media and effectively improving filtration efficiency. Common floating filter media include plastic balls, lightweight ceramsite, activated carbon particles, etc. Among them, the filtration structure of foam plastic particles is a more common and commonly used structure.
[0003] When producing floating filter materials, the extruded materials need to be cooled and shaped before cutting. This process has a long cycle and low production efficiency. Utility Model Content
[0004] In order to make up for the deficiencies of the prior art, the embodiments of the present application provide a high-precision floating filter material production device, thereby solving the problem that the existing devices used for the production and cutting of floating filter materials have low efficiency and long cycles.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-precision floating filter material production device, comprising a base, a transmission structure is provided above the base, the transmission structure includes a pair of mutually meshing gear belts placed inside the upper part of the base, a plurality of evenly distributed and mutually corresponding fixing rings are connected to the side of the gear belt away from the base, and a limiting tube is provided on the gear belt which is sleeved on the outside of the fixing ring.
[0006] Preferably: one side of any of the gear belts is connected to a driving motor placed inside the base through a driving gear meshing with itself, and both ends of the gear belt are provided with auxiliary disks inserted into itself, and support rods corresponding to themselves are provided between the auxiliary disks.
[0007] Preferably, a limiting column fixedly connected to a limiting tube on one side is provided on one side of the support rod, and the other end of the limiting column is inserted into the interior of the base.
[0008] Preferably: a T-shaped limit rod placed inside the gear belt is connected to the bottom of the fixed ring through a support plate, and both sides of the limit rod are fixedly connected to the limit plate, and the gear belt is provided with a rotation groove corresponding to the limit rod, and both sides of the rotation groove are connected with limit grooves corresponding to the limit plate and with an arc not greater than 90°.
[0009] Preferably: a cutting ring is fixedly connected to a side of any of the fixing rings away from the limiting tube, an engaging groove corresponding to the cutting ring is provided on the other fixing ring, and an arc-shaped inclined surface is provided on a side of the fixing ring close to the limiting tube and on an opening of the limiting tube.
[0010] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0011] The utility model is provided with a transmission structure placed on a base, and the transmission structure realizes mutual transmission by means of a gear belt, thereby driving the corresponding fixing ring on itself to move with itself, and when moving to a position where the gear belts are meshed with each other, the fixing rings will also be correspondingly spliced and enter the inside of a limiting tube, and the cut material will be cooled and shaped under the limitation of the limiting tube. The device completes cutting and cooling and shaping in a unified process, reduces the engineering cycle, and improves work efficiency.
[0012] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional schematic diagram of a high-precision floating filter material production device of the utility model;
[0014] Figure 2 This is a cross-sectional view of the base of a high-precision floating filter material production device of the utility model;
[0015] Figure 3 This is an exploded view of the main structure of a high-precision floating filter material production device of the utility model;
[0016] Figure 4 The utility model is a cross-sectional view of a fixing ring of a high-precision floating filter material production device.
[0017] As shown in the figure:
[0018] 1. Base;
[0019] 11. driving gear; 12. driving motor; 13. auxiliary plate; 14. supporting rod; 15. limiting column;
[0020] 2. Transmission structure;
[0021] 21. gear belt; 22. fixing ring; 23. limiting tube; 24. supporting plate; 25. limiting rod; 26. limiting plate; 27. rotating groove; 28. limiting groove;
[0022] 221. cutting ring; 222. fitting groove; 223. inclined surface. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention are only for the purpose of describing specific implementation methods and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0026] like Figure 1 and Figure 2 As shown, a high-precision floating filter material production device includes a base 1, characterized in that: a transmission structure 2 is provided above the base 1, the transmission structure 2 includes a pair of mutually meshing gear belts 21 placed inside the top of the base 1, one side of any of the gear belts 21 is connected to a driving motor 12 placed inside the base 1 through a driving gear 11 meshing with itself, both ends of the gear belt 21 are provided with auxiliary disks 13 inserted into itself, support rods 14 corresponding to itself are provided between the auxiliary disks 13, one side of the support rod 14 is provided with a limiting column 15 fixedly connected to a limiting tube 23 on one side, the other end of the limiting column 15 is inserted into the base 1, a plurality of evenly distributed and mutually corresponding fixing rings 22 are connected to the side of the gear belt 21 away from the base 1, and a limiting tube 23 sleeved on the outside of the fixing ring 22 is provided on the gear belt 21.
[0027] In the present embodiment, a transmission structure 2 is provided with a transmission structure 2 placed on the base 1, and the transmission structure 2 realizes mutual transmission with the help of the gear belt 21, thereby driving the corresponding fixed ring 22 on itself to move with itself. When it moves to the position where the gear belt 21 is meshed with each other, the fixed rings 22 will also be correspondingly assembled and enter the inside of the limiting tube 23. Under the limitation of the limiting tube 23, the cut material is cooled and shaped. The device completes cutting and cooling and shaping in a unified process, reduces the engineering cycle, and improves work efficiency.
[0028] like Figure 3 and Figure 4 As shown, a T-shaped limit rod 25 placed inside the gear belt 21 is connected to the bottom of the fixed ring 22 through a support plate 24, and both sides of the limit rod 25 are fixedly connected to the limit plates 26. A rotation groove 27 corresponding to the limit rod 25 is provided on the gear belt 21, and both sides of the rotation groove 27 are connected with limit grooves 28 corresponding to the limit plates 26 and with an arc not greater than 90°. A cutting ring 221 is fixedly connected to the side of the fixed ring 22 away from the limit tube 23, and an engaging groove 222 corresponding to the cutting ring 221 is provided on the other fixed ring 22. An arc-shaped inclined surface 223 is provided on the side of the fixed ring 22 close to the limit tube 23 and on the opening of the limit tube 23.
[0029] In this embodiment, the limiting rod 25 and the limiting plate 26 allow the fixing ring 22 to self-adjust and rotate on the gear belt 21 at a certain angle, so that it can adaptively enter the interior of the limiting tube 23 with the help of the inclined surface 223. At the same time, the cutting ring 221 and the engaging groove 222 cooperate to make the fixing ring 22 fit tightly. As the gear belt 21 rotates, the fixing ring 22 moves from being merged to being separated, completing the process of cutting and discharging. Then, the inner wall of the fixing ring 22 faces outward for cooling and heat dissipation, and then it merges with the gear belt 21 again to complete cutting, shaping, and discharging, thereby reducing the number of working steps.
[0030] When using:
[0031] 1. Preparation:
[0032] Ensure that the base 1 and all related components (such as the transmission structure 2, the gear belt 21, the fixing ring 22, the limiting tube 23, etc.) are correctly installed and connected.
[0033] Check whether the drive motor 12 is working properly and connect the power supply.
[0034] 2. Start transmission structure:
[0035] The driving motor 12 is started, and the gear belt 21 is driven to start running through the driving gear 11 .
[0036] The rotation of the gear belt 21 will drive the fixing ring 22 to move along with the gear belt 21 .
[0037] 3. Material cutting:
[0038] When the fixing rings 22 move to the position where the gear belts 21 mesh with each other, the fixing rings 22 will be joined together and enter the interior of the limiting tube 23 .
[0039] Under the limiting effect of the limiting tube 23, the cutting ring 221 and the engaging groove 222 in the fixing ring 22 cooperate with each other to complete the cutting of the material.
[0040] 4. Material shaping and cooling:
[0041] The cut material enters the limiting tube 23 and is shaped and preliminarily cooled by the limiting tube 23 .
[0042] After the cutting and shaping are completed, the fixing ring 22 continues to move with the gear belt 21 and is separated from the limiting tube 23 .
[0043] 5. Material arrangement:
[0044] After the fixing ring 22 is separated from the limiting tube 23, the inner wall faces outwards to further cool and dissipate heat.
[0045] The fixed ring 22 moves with the movement of the gear belt 21 to enter the material discharging position to complete the material discharging.
[0046] 6. Cycle operation:
[0047] After discharging the materials, the fixing ring 22 continues to move with the gear belt 21 and enters the splicing position again to prepare for the next round of cutting, shaping and discharging.
[0048] This process realizes cyclic operation under the continuous rotation of the gear belt 21, and automatically completes the work of cutting, shaping and discharging.
[0049] The device realizes the continuous operation of material cutting, cooling and shaping, and material discharging through the transmission structure 2 arranged on the base 1, with the help of the mutual cooperation of the gear belt 21 and the fixing ring 22, thereby reducing the engineering cycle and improving the working efficiency.
[0050] Although the present invention has been disclosed as above in terms of preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.
Claims
1. A high-precision floating filter material production device, comprising a base (1), characterized in that: A transmission structure (2) is provided above the base (1), the transmission structure (2) comprising a pair of mutually meshing gear belts (21) disposed inside the upper part of the base (1), a plurality of evenly distributed and mutually corresponding fixing rings (22) are connected to the side of the gear belt (21) facing away from the base (1), and a limiting tube (23) is provided on the gear belt (21) and is sleeved on the outside of the fixing ring (22).
2. A high-precision floating filter material production device according to claim 1, characterized in that: One side of any of the gear belts (21) is connected to a driving motor (12) disposed inside the base (1) via a driving gear (11) meshing with the gear belt (21), and both ends of the gear belt (21) are provided with auxiliary disks (13) inserted into the gear belt (21), and supporting rods (14) corresponding to the gear belt (21) are provided between the auxiliary disks (13).
3. A high-precision floating filter material production device according to claim 2, characterized in that: One side of the support rod (14) is provided with a limiting column (15) fixedly connected to one side of the limiting tube (23), and the other end of the limiting column (15) is inserted into the interior of the base (1).
4. A high-precision floating filter material production device according to claim 1, characterized in that: A T-shaped limiting rod (25) disposed inside the gear belt (21) is connected below the fixing ring (22) via a supporting plate (24); both sides of the limiting rod (25) are fixedly connected to limiting plates (26); a rotating groove (27) corresponding to the limiting rod (25) is provided on the gear belt (21); both sides of the rotating groove (27) are connected to limiting grooves (28) corresponding to the limiting plates (26) and having an arc of no more than 90°.
5. A high-precision floating filter material production device according to claim 1, characterized in that: A cutting ring (221) is fixedly connected to a side of any of the fixing rings (22) away from the limiting tube (23); an engaging groove (222) corresponding to the cutting ring (221) is provided on the other fixing ring (22); and an arc-shaped inclined surface (223) is provided on a side of the fixing ring (22) close to the limiting tube (23) and on the opening of the limiting tube (23).